Husqvarna FC 250 2014 Manuals

Manuals and User Guides for Husqvarna FC 250 2014. We have 1 Husqvarna FC 250 2014 manual available for free PDF download: Repair Manual

Husqvarna FC 250 2014 Repair Manual (242 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 72.32 MB

Table of Contents
4
Installing the Rotor and Ignition Pulse Generator
6
Installing the Piston
6
Means of Representation
8
Symbols Used
8
Formats Used
8
Brake Lever
8
Safety Advice
9
Repair Manual
9
Degrees of Risk and Symbols
9
Work Rules
9
Important Notes
10
Manufacturer and Implied Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Figures
10
Serial Numbers
11
Chassis Number
11
Type Label
11
Engine Number
11
Fork Part Number
11
Shock Absorber Article Number
11
Motorcycle
12
Raising the Motorcycle with a Lift Stand
12
Removing the Motorcycle from the Lift Stand
12
Starting
12
Starting the Motorcycle to Make Checks
13
Fork, Triple Clamp
14
Adjusting the Compression Damping of the 9.13 Fork
14
Adjusting the Rebound Damping of the Fork
14
Bleeding the Fork Legs
14
Cleaning the Dust Boots of the Fork Legs
15
Removing the Fork Legs
15
Installing the Fork Legs
16
Removing the Fork Protector
16
Installing the Fork Protector
17
Performing a Fork Service
17
Disassembling the Fork Legs
17
Removing the Spring
19
Disassembling the Cartridge
21
Disassembling the Piston Rod
22
Disassembling the Hydrostop Unit
23
Disassembling the Seal Ring Retainer
24
Checking the Fork Legs
24
Assembling the Seal Ring Retainer
25
Assembling the Hydrostop Unit
26
Assembling the Piston Rod
27
Assembling the Cartridge
28
Assembling the Fork Legs
29
Greasing the Steering Head Bearing
33
Removing the Lower Triple Clamp
33
Installing the Lower Triple Clamp
34
Checking the Steering Head Bearing Play
35
Changing the Steering Head Bearing
36
Adjusting the Play of the Steering Head Bearing
37
Handlebar,Controls
38
Handlebar Position
38
Adjusting the Handlebar Position
38
Adjusting the Basic Position of the Clutch Lever
38
Checking the Throttle Cable Routing
39
Checking the Play in the Throttle Cable
40
Adjusting the Play in the Throttle Cable
40
Frame
41
Checking the Frame
41
Shock Absorber, Swingarm
42
Adjusting the High-Speed Compression Damping of the Shock Absorber
42
Adjusting the Low-Speed Compression Damping of the Shock Absorber
42
Adjusting the Rebound Damping of the Shock Absorber
43
Measuring Rear Wheel Sag Unloaded
43
Checking the Static Sag of the Shock Absorber
43
Checking the Riding Sag of the Shock Absorber
44
Adjusting the Spring Preload of the Shock Absorber
44
Adjusting the Riding Sag
45
Removing the Shock Absorber
45
Installing the Shock Absorber
46
Checking the Shock Absorber Linkage
47
Servicing the Shock Absorber
49
Removing the Spring
50
Disassembling the Damper
50
Disassembling the Piston Rod
51
Disassembling the Seal Ring Retainer
52
Changing the Pilot Bushing
53
Checking the Damper
54
Removing the Heim Joint
54
Installing the Heim Joint
55
Assembling the Seal Ring Retainer
56
Assembling the Piston Rod
57
Assembling the Damper
58
Bleeding and Filling the Damper
60
Filling the Damper with Nitrogen
62
Installing the Spring
63
Checking the Swingarm
64
Removing the Swingarm
64
Installing the Swingarm
65
Changing the Swingarm Bearing
66
Exhaust
69
Removing the Manifold
69
Installing the Manifold
69
Removing the Main Silencer
70
Installing the Main Silencer
70
Changing the Glass Fiber Yarn Filling of the Main Silencer
70
Air Filter
72
Removing the Air Filter Box Lid
72
Installing the Air Filter Box Lid
72
Removing the Air Filter
72
Installing the Air Filter
72
Cleaning the Air Filter and Air Filter Box
73
Sealing the Air Filter Box
73
Fuel Tank, Seat, Trim
74
Opening the Filler Cap
74
Closing the Filler Cap
74
Removing the Right Side Cover
74
Installing the Right Side Cover
75
Removing the Seat
75
Mounting the Seat
75
Removing the Fuel Tank
75
Installing the Fuel Tank
76
Checking the Fuel Pressure
77
Changing the Fuel Pump
79
Changing the Fuel Filter
80
Changing the Fuel Screen
83
Mask, Fender
84
Removing the Front Fender
84
Installing the Front Fender
84
Removing the Start Number Plate
84
Installing the Start Number Plate
85
Wheels
86
Checking the Tire Air Pressure
86
Checking the Tire Condition
86
Checking the Brake Discs
86
Checking the Spoke Tension
87
Front Wheel
88
Removing the Front Wheel
88
Installing the Front Wheel
88
Removing the Brake Disc of the Front Brake
89
Installing the Brake Disc of the Front Brake
89
Changing the Front Wheel Bearing
89
Rear Wheel
91
Removing the Rear Wheel
91
Installing the Rear Wheel
92
Removing the Brake Disc of the Rear Brake
93
Installing the Brake Disc of the Rear Brake
93
Checking the Chain Tension
93
Adjusting the Chain Tension
94
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
95
Checking for Chain Dirt Accumulation
97
Cleaning the Chain
97
Changing the Drivetrain Kit
97
Changing the Rear Wheel Bearing
99
Wiring Harness, Battery
101
Changing the Main Fuse
101
Removing the Battery
101
Installing the Battery
102
Recharging the Battery
102
Checking the Charging Voltage
103
Checking the Open-Circuit Current
104
Checking the Capacitor
104
Checking the Starter Relay
104
Brake System
106
Checking the Front Brake Linings
106
Changing the Front Brake Linings
106
Checking the Free Travel of the Hand Brake Lever
107
Checking the Front Brake Fluid Level
108
Adding Front Brake Fluid
109
Changing the Front Brake Fluid
110
Checking the Rear Brake Linings
111
Changing the Rear Brake Linings
111
Checking the Free Travel of Foot Brake Lever
113
Adjusting the Basic Position of the Foot Brake Lever
113
Checking the Rear Brake Fluid Level
114
Adding Rear Brake Fluid
114
Changing the Rear Brake Fluid
115
Engine
118
Removing the Engine
118
Installing the Engine
123
Engine Disassembly
128
Preparations
128
Removing the Clutch Push Rod
129
Removing the Spacer
129
Draining the Engine Oil
129
Removing the Oil Filter
130
Removing the Spark Plug
130
Removing the Valve Cover
130
Removing the Starter Motor
131
Positioning the Engine at Ignition Top Dead Center
132
Removing the Timing Chain Tensioner
132
Removing the Camshaft
132
Removing the Cylinder Head
133
Removing the Piston
133
Removing the Rotor
134
Removing the Starter Drive
134
Removing the Suction Pump
135
Removing the Water Pump Wheel
135
Removing the Clutch Cover
136
Removing the Clutch Discs
136
Removing the Clutch Basket
136
Removing the Shift Shaft
137
Removing the Shift Drum Locating Unit
137
Removing the Locking Lever
138
Removing the Force Pump
138
Removing the Primary Gear
139
Removing the Timing Chain
139
Removing the Spacer
139
Removing the Left Section of the Engine Case
139
Removing the Shift Rails
140
Removing the Shift Drum
140
Removing the Shift Forks
141
Removing the Transmission Shafts
141
Removing the Crankshaft
141
Working on Individual Parts
142
Work on the Right Section of the Engine Case
142
Work on the Left Section of the Engine Case
143
Work on the Clutch Cover
144
Checking the Oil Pressure Regulator Valve
145
Checking the Lubrication System
146
Removing the Crankshaft Bearing Inner Race
146
Installing the Crankshaft Bearing Inner Race
147
Changing the Connecting Rod, Conrod Bearing, and Crank Pin
147
Checking the Crankshaft Run-Out at the Bearing Pin
148
Measuring the Crankshaft End Play
149
Removing the Drive Wheel of the Balancer Shaft
149
Installing the Drive Wheel of the Balancer Shaft
149
Cylinder - Nikasil Coating
150
Checking/Measuring the Cylinder
150
Checking/Measuring the Piston
150
Measuring the Piston/Cylinder Mounting Clearance
151
Checking the Piston Ring End Gap
151
Checking the Camshafts
152
Checking the Pivot Points of the Camshafts
152
Removing the Valves
153
Checking the Valves
154
Checking the Valve Springs
154
Checking the Valve Spring Seat
154
Checking the Cam Levers
155
Checking the Cylinder Head
155
Installing the Valves
155
Checking the Freewheel
156
Removing the Freewheel
157
Installing the Freewheel
157
Checking the Electric Starter Drive
158
Checking the Timing Assembly
159
Preparing the Timing Chain Tensioner for Installation
160
Checking the Clutch
160
Checking the Shift Mechanism
162
Preassembling the Shift Shaft
163
Disassembling the Main Shaft
163
Disassembling the Countershaft
164
Checking the Transmission
164
Assembling the Main Shaft
165
Assembling the Countershaft
166
Engine Assembly
167
Installing the Crankshaft
167
Installing the Transmission Shafts
168
Installing the Shift Forks
168
Installing the Shift Drum
168
Installing the Shift Rails
169
Installing the Left Engine Case
169
Installing the Spacer
170
Installing the Timing Chain
170
Installing the Primary Gear
170
Installing the Force Pump
171
Installing the Suction Pump
171
Installing the Locking Lever
172
Installing the Shift Drum Locating Unit
172
Installing the Shift Shaft
173
Installing the Clutch Basket
173
Installing the Clutch Discs
174
Installing the Clutch Cover
174
Installing the Water Pump Cover
175
Installing the Cylinder Head
178
Installing the Camshafts
179
Installing the Timing Chain Tensioner
179
Checking the Valve Clearance
180
Adjusting the Valve Clearance
180
Installing the Starter Motor
181
Installing the Valve Cover
182
Installing the Spark Plug
183
Installing the Oil Filter
183
Installing the Oil Screen
183
Installing the Spacer
184
Installing the Clutch Push Rod
184
Removing the Engine from the Engine
184
Assembly Stand
184
Clutch
185
Checking/Correcting the Fluid Level of the Hydraulic Clutch
185
Changing the Hydraulic Clutch Fluid
185
Water Pump, Cooling System
187
Cooling System
187
Checking the Antifreeze and Coolant Level
187
Checking the Coolant Level
188
Draining the Coolant
188
Refilling with Coolant
189
Lubrication System
190
Oil Circuit
190
Checking the Engine Oil Level
190
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
191
Adding Engine Oil
193
Checking the Engine Oil Pressure
193
Ignition System
195
Ignition Coil - Checking the Secondary
195
Winding
195
Checking the Spark Plug Connector
195
Alternator - Checking the Stator Winding
195
Removing the Stator and Ignition Pulse Generator
196
Installing the Stator and Ignition Pulse Generator
196
Electric Starter
197
Checking the Starter Motor
197
Throttle Valve Body
198
Adjusting the Idle Speed
198
Executing the Initialization Run
198
Technical Data
200
Engine
200
Engine Tolerance, Wear Limits
200
Engine Tightening Torques
201
Capacities
202
Engine Oil
202
Coolant
202
Fuel
202
Chassis
203
Electrical System
203
Tires
203
Fork
204
Shock Absorber
204
Chassis Tightening Torques
205
Cleaning/Protective Treatment
206
Cleaning the Motorcycle
206
Storage
207
Putting into Operation after Storage
207
Service Schedule
208
Service Work (as Additional Order)
209
Fc 250 Eu)
210
Wiring Diagram
211
Fc 250 Eu)
212
Fc 250 Eu)
214
Fc 250 Us)
216
Fc 250 Us)
218
Fc 250 Us)
220
Substances
222
Auxiliary Substances
223
Special Tools
225
Standards
237
Index
238

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Husqvarna FC 250 2014 Repair Manual (242 pages)

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