Husqvarna FC 450 EU 2022 Manuals

Manuals and User Guides for Husqvarna FC 450 EU 2022. We have 4 Husqvarna FC 450 EU 2022 manuals available for free PDF download: Owner's Manual

Husqvarna FC 450 EU 2022 Owner's Manual

Husqvarna FC 450 EU 2022 Owner's Manual (168 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 10.27 MB

Table of Contents

Table of Contents
4
Means of Representation
8
Symbols Used
8
Formats Used
8
Safety Advice 2
9
Use Definition - Intended Use
9
Misuse
9
Degrees of Risk and Symbols
10
Tampering Warning
10
Safe Operation
10
Protective Clothing
11
Work Rules
11
Environment
12
Owner's Manual
12
Important Notes 3
13
Manufacturer Warranty, Implied Warranty
13
Fuel, Auxiliary Substances
13
Spare Parts, Accessories
13
Service
13
Figures
13
Customer Service
14
View of Vehicle 4
15
View of Vehicle, Front Left (Example)
15
View of Vehicle, Rear Right (Example)
16
Serial Numbers 5
17
Vehicle Identification Number
17
Type Label (All EU Models)
17
Key Number (All EU Models)
17
Engine Number
17
Fork Part Number
18
Shock Absorber Article Number
18
Controls 6
19
Clutch Lever
19
Hand Brake Lever
19
Throttle Grip
19
Stop Button
19
Horn Button (All EU Models)
20
Light Switch (All EU Models)
20
Light Switch (US)
20
Turn Signal Switch (All EU Models)
21
Emergency off Switch (All EU Models)
21
Start Button
21
Combination Switch
22
Overview of Indicator Lights (All EU Models)
22
Overview of Indicator Lights (US)
23
Opening Fuel Tank Filler Cap
23
Closing the Fuel Tank Filler Cap
24
Cold Start Button
24
Idle Speed Adjusting Screw
25
Shift Lever
25
Foot Brake Lever
26
Side Stand
26
Steering Lock (All EU Models)
26
Locking the Steering (All EU Models)
27
Unlocking the Steering (All EU Models)
27
Combination Instrument
28
Combination Instrument Overview
28
Activation
28
Message on the Combination Instrument
28
Setting the Combination Instrument
28
Adjusting the Kilometers or Miles
29
Setting the Clock
30
Setting the Service Display
30
Speed, Time, and DST Distance 1
31
Speed, Time, and DST2 Distance 2
31
AVG Average Speed, ART Operating Hours, and ODO Total Distance Covered
32
Preparing for Use 8
33
Advice on Preparing for First Use
33
Running-In the Engine
34
Starting Power of Lithium-Ion Batteries at Low Temperatures
35
Preparing the Vehicle for Difficult Operating Conditions
35
Preparing the Vehicle for Riding on Dry Sand
35
Preparing the Vehicle for Riding on Wet Sand
36
Preparing the Vehicle for Riding on Wet and Muddy Circuits
37
Preparing Vehicle for High Temperatures or Slow Riding
37
Preparing the Vehicle for Low Temperatures or Snow
38
Riding Instructions 9
39
Checks and Maintenance Measures When Preparing for Use
39
Starting the Vehicle
39
Activating Traction Control
40
Starting off
41
Shifting, Riding
41
Braking
41
Stopping, Parking
42
Transporting
43
Refueling
43
Service Schedule 10
45
Additional Information
45
Required Work
45
Recommended Work
46
11 Tuning the Chassis
48
Checking the Basic Chassis Setting with Rider's Weight
48
Compression Damping of the Shock Absorber
48
Adjusting the Low-Speed Compression Damping of the Shock Absorber
48
Adjusting the High-Speed Compression Damping of the Shock Absorber
49
Adjusting the Rebound Damping of the Shock Absorber
50
Measuring the Dimension of the Rear Wheel Unloaded
50
Checking the Static Sag of the Shock Absorber
51
Checking the Riding Sag of the Shock Absorber
51
Adjusting the Spring Preload of the Shock Absorber
52
Adjusting the Riding Sag
53
Checking the Basic Setting of the Fork
53
Adjusting the Compression Damping of the Fork
54
Adjusting the Rebound Damping of the Fork
54
Adjusting the Spring Preload of the Fork
55
Handlebar Position
55
Adjusting the Handlebar Position
56
Service Work on the Chassis 12
57
Raising the Motorcycle with a Lift Stand
57
Removing the Motorcycle from the Lift Stand
57
Bleeding the Fork Legs
57
Cleaning the Dust Boots of the Fork Legs
58
Removing the Fork Protector
58
Installing the Fork Protector
59
Removing the Fork Legs
59
Installing the Fork Legs
60
Removing the Lower Triple Clamp
60
Installing the Lower Triple Clamp
61
Checking the Steering Head Bearing Play
63
Adjusting the Steering Head Bearing Play
64
Lubricating the Steering Head Bearing
65
Removing Front Fender
65
Installing Front Fender
66
Removing the Shock Absorber
66
Installing the Shock Absorber
68
Removing the Seat
69
Mounting the Seat
70
Removing the Air Filter Box Cover
71
Installing the Air Filter Box Cover
71
Removing the Air Filter
71
Installing the Air Filter
72
Cleaning the Air Filter and Air Filter Box
72
Removing the Right Side Cover
73
Installing the Right Side Cover
74
Removing the Main Silencer
74
Installing the Main Silencer
75
Cleaning the Spark Arrestor (US)
75
Changing the Glass Fiber Yarn Filling in the Main Silencer
77
Removing the Fuel Tank
78
Installing the Fuel Tank
80
Checking for Chain Dirt Accumulation
81
Cleaning the Chain
82
Checking the Chain Tension
82
Adjusting the Chain Tension
83
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
84
Checking the Frame
87
Checking the Link Fork
87
Checking the Throttle Cable Routing
87
Checking the Rubber Grip
88
Adjusting the Basic Position of the Clutch Lever
88
Checking/Correcting the Fluid Level of Hydraulic Clutch
89
Changing the Hydraulic Clutch Fluid
90
Removing the Engine Guard
91
Installing the Engine Guard
91
13 Brake System
92
Adjusting the Basic Position of the Hand Brake Lever
92
Checking the Brake Discs
92
Checking the Front Brake Fluid Level
93
Adding the Front Brake Fluid
93
Checking the Front Brake Linings
94
Changing the Brake Linings of the Front Brake
95
Checking the Free Travel of Foot Brake Lever
97
Adjusting the Basic Position of the Foot Brake Lever
98
Checking the Rear Brake Fluid Level
98
Adding Rear Brake Fluid
99
Checking the Rear Brake Linings
100
Changing the Rear Brake Linings
100
Wheels, Tires 14
103
Removing the Front Wheel
103
Installing the Front Wheel
104
Removing the Rear Wheel
104
Installing the Rear Wheel
105
Checking the Tire Condition
107
Checking Tire Pressure
107
Checking Spoke Tension
108
Electrical System 15
109
Removing the 12-V Battery
109
Installing the 12-V Battery
110
Charging the 12-V Battery
112
Changing Main Fuse
113
Changing the Fuses of Individual Electrical Power Consumers
114
Removing the Headlight Mask with the Headlight
116
Installing the Headlight Mask with the Headlight
116
Changing the Headlight Bulb
118
Changing the Turn Signal Bulb (All EU Models)
118
Checking the Headlight Setting
119
Adjusting the Headlight Range
120
Changing the Combination Instrument Battery
120
Diagnostics Connector
121
16 Cooling System
122
Checking the Antifreeze and Coolant Level
122
Checking the Coolant Level
123
Draining the Coolant
123
Refilling with Coolant
124
Changing the Coolant
125
17 Tuning the Engine
126
Checking the Play in the Throttle Cable
126
Adjusting the Play in the Throttle Cable
126
Adjusting the Characteristic Map of the Throttle Response
127
Changing the Mapping
129
Adjusting the Idle Speed
129
Programming the Throttle Valve Position
130
Checking the Basic Position of the Shift Lever
131
Adjusting the Basic Position of the Shift Lever
131
18 Service Work on the Engine
132
Changing the Fuel Screen
132
Checking the Engine Oil Level
133
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
133
Adding Engine Oil
136
19 Cleaning, Care
138
Cleaning the Motorcycle
138
Checks and Maintenance Steps for Winter Operation
139
20 Storage
140
Preparing for Use after Storage
141
21 Troubleshooting
142
Blink Code 22
145
Technical Data 23
147
Engine
147
Engine Tightening Torques
148
Capacities
149
Engine Oil
149
Coolant
149
Fuel
150
Chassis
150
Electrical System
151
Tires
151
Fork
151
Shock Absorber
152
Chassis Tightening Torques
153
24 Substances
156
25 Auxiliary Substances
158
26 Standards
160
Index of Special Terms 27
161
28 List of Abbreviations
162
List of Symbols 29
163
Yellow and Orange Symbols
163
Green and Blue Symbols
163
Index
164

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Husqvarna FC 450 EU 2022 Owner's Manual

Husqvarna FC 450 EU 2022 Owner's Manual (158 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 10.6 MB

Table of Contents

Table of Contents
4
Means of Representation 1
7
Symbols Used
7
Formats Used
7
Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
8
Tampering Warning
9
Safe Operation
9
Protective Clothing
10
Work Rules
10
Environment
10
Owner's Manual
10
Important Notes
12
Manufacturer Warranty, Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
13
Questions and Suggestions
13
View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
15
Serial Numbers
16
Vehicle Identification Number
16
Type Label
16
Engine Number
16
Fork Part Number
16
Shock Absorber Article Number
17
Controls
18
Clutch Lever
18
Hand Brake Lever
18
Throttle Grip
18
Stop Button
18
Start Button
19
Combination Switch
19
Overview of Indicator Lamps
19
Opening Fuel Tank Filler Cap
20
Closing the Fuel Tank Filler Cap
21
Cold Start Button
21
Idle Speed Adjusting Screw
22
Shift Lever
23
Foot Brake Lever
23
Plug-In Stand (FC 350 EU, FC 350 US)
24
Side Stand (FX 350)
24
Service Hour Counter
24
Preparing for Use 7
25
Advice on Preparing for First Use
25
Running in the Engine
26
Starting Power of Lithium-Ion Batteries at Low Temperatures
27
Preparing the Vehicle for Difficult Operating Conditions
27
Preparing the Vehicle for Riding on Dry Sand
27
Preparing the Vehicle for Riding on Wet Sand
28
Preparing the Vehicle for Riding on Wet and Muddy Circuits
29
Preparing Vehicle for High Temperatures or Slow Riding
29
Preparing the Vehicle for Low Temperatures or Snow
29
Riding Instructions
30
Checks and Maintenance Measures When Preparing for Use
30
Starting the Vehicle
30
Activating Launch Control
31
Activating Traction Control
32
Starting off
32
Shifting, Riding
33
Applying the Brakes
33
Stopping, Parking
34
Transporting
34
Refueling
35
Service Schedule 9
37
Additional Information
37
Required Work
37
Recommended Work
38
10 Tuning the Chassis
40
Checking the Basic Chassis Setting with Rider's Weight
40
Air Suspension XACT 5548
40
Compression Damping of the Shock Absorber
41
Adjusting the Low-Speed Compression Damping of the Shock Absorber
41
Adjusting the High-Speed Compression Damping of the Shock Absorber
42
Adjusting the Rebound Damping of the Shock Absorber
43
Measuring the Rear Wheel Dimension Unloaded
44
Checking the Static Sag of the Shock Absorber
45
Checking the Riding Sag of the Shock Absorber
45
Adjusting the Spring Preload of the Shock Absorber
46
Adjusting the Riding Sag
47
Checking the Basic Setting of the Fork
48
Adjusting the Fork Air Pressure
48
Adjusting the Compression Damping of the Fork
49
Adjusting the Rebound Damping of the Fork
50
Handlebar Position
51
Adjusting the Handlebar Position
51
Service Work on the Chassis 11
53
Raising the Motorcycle with a Lift Stand
53
Removing the Motorcycle from the Lift Stand
53
Bleeding the Fork Legs
54
Cleaning the Dust Boots of the Fork Legs
54
Removing the Fork Protector
55
Installing the Fork Protector
55
Removing the Fork Legs
55
Installing the Fork Legs
56
Removing the Lower Triple Clamp
57
Installing the Lower Triple Clamp
58
Checking the Steering Head Bearing Play
60
Adjusting Steering Head Bearing Play
61
Lubricating the Steering Head Bearing
61
Removing the Start Number Plate
62
Installing the Start Number Plate
62
Removing Front Fender
62
Installing Front Fender
63
Removing the Shock Absorber
63
Installing the Shock Absorber
65
Removing the Seat
66
Mounting the Seat
67
Removing the Air Filter Box Cover
67
Installing the Air Filter Box Cover
68
Removing the Air Filter
68
Installing the Air Filter
69
Cleaning the Air Filter and Air Filter Box
69
Removing the Silencer
70
Installing the Silencer
70
Changing the Glass Fiber Yarn Filling of the Main Silencer
71
Removing the Right Side Cover
72
Installing the Right Side Cover
72
Removing the Fuel Tank
73
Installing the Fuel Tank
75
Checking for Chain Dirt Accumulation
78
Cleaning the Chain
78
Checking the Chain Tension
79
Adjusting the Chain Tension
79
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
80
Checking the Frame
83
Checking the Link Fork
83
Checking the Throttle Cable Routing
83
Checking the Rubber Grips
84
Adjusting the Basic Position of the Clutch Lever
84
Checking/Correcting the Fluid Level of the Hydraulic Clutch
85
Changing the Hydraulic Clutch Fluid
86
12 Brake System
88
Checking the Free Travel of the Hand Brake Lever
88
Adjusting the Basic Position of the Hand Brake Lever
88
Checking the Brake Discs
88
Checking the Front Brake Fluid Level
89
Adding Front Brake Fluid
90
Checking the Front Brake Linings
91
Changing the Brake Linings of the Front Brake
91
Checking the Free Travel of Foot Brake Lever
94
Adjusting the Basic Position of the Foot Brake Lever
94
Checking the Rear Brake Fluid Level
95
Adding Rear Brake Fluid
95
Checking the Brake Linings of the Rear Brake
97
Changing the Rear Brake Linings
97
13 Wheels, Tires
100
Removing the Front Wheel
100
Installing the Front Wheel
101
Removing the Rear Wheel
101
Installing the Rear Wheel
102
Checking the Tire Condition
104
Checking Tire Pressure
104
Checking the Spoke Tension
105
14 Electrical System
106
Removing the 12-V Battery
106
Installing the 12 V Battery
107
Charging the 12 V Battery
107
Changing Main Fuse
109
Diagnostics Connector
110
Cooling System 15
111
Checking the Antifreeze and Coolant Level
111
Checking the Coolant Level
112
Draining the Coolant
113
Refilling Coolant
113
Changing the Coolant
114
16 Tuning the Engine
116
Checking the Play in the Throttle Cable
116
Adjusting the Play in the Throttle Cable
116
Adjusting the Characteristic Map of the Throttle Response
118
Changing the Mapping
119
Adjusting the Idle Speed
119
Teaching the Throttle Valve Position
120
Checking the Basic Position of the Shift Lever
121
Adjusting the Basic Position of the Shift Lever
121
17 Service Work on the Engine
122
Changing the Fuel Screen
122
Checking the Engine Oil Level
124
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
124
Adding Engine Oil
127
18 Cleaning, Care
128
Cleaning the Motorcycle
128
19 Storage
130
Preparing for Use after Storage
131
20 Troubleshooting
132
21 Blink Code
134
22 Technical Data
136
Engine
136
Engine Tightening Torques
137
Capacities
139
Engine Oil
139
Coolant
139
Fuel
139
Chassis
139
Electrical System
140
Tires
140
Fork
140
Shock Absorber
142
Chassis Tightening Torques
144
23 Substances
146
24 Auxiliary Substances
148
25 Standards
150
Index of Special Terms 26
151
27 List of Abbreviations
152
List of Symbols 28
153
Yellow and Orange Symbols
153
Index
154

Husqvarna FC 450 EU 2022 Owner's Manual

Husqvarna FC 450 EU 2022 Owner's Manual (157 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 10.54 MB

Table of Contents

Table of Contents
4
Means of Representation 1
7
Symbols Used
7
Formats Used
7
Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
9
Tampering Warning
9
Safe Operation
9
Protective Clothing
10
Work Rules
10
Environment
10
Owner's Manual
11
Important Notes
12
Manufacturer Warranty, Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
13
View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
15
Serial Numbers
16
Vehicle Identification Number
16
Type Label
16
Engine Number
16
Fork Part Number
16
Shock Absorber Article Number
17
Controls
18
Clutch Lever
18
Hand Brake Lever
18
Throttle Grip
18
Stop Button
18
Start Button
19
Combination Switch
19
Overview of Indicator Lamps
19
Opening Fuel Tank Filler Cap
20
Closing the Fuel Tank Filler Cap
21
Cold Start Button
21
Idle Speed Adjusting Screw
22
Shift Lever
23
Foot Brake Lever
23
Plug-In Stand (FC 450 EU, FC 450 US)
23
Side Stand (FX 450)
24
Service Hour Counter
24
Preparing for Use 7
25
Advice on Preparing for First Use
25
Running in the Engine
26
Starting Power of Lithium-Ion Batteries at Low Temperatures
27
Preparing the Vehicle for Difficult Operating Conditions
27
Preparing Vehicle for Rides on Dry Sand
27
Preparing Vehicle for Rides on Wet Sand
28
Preparing Vehicle for Rides on Wet and Muddy Circuits
29
Preparing Vehicle for High Temperatures or Slow Riding
29
Preparing Vehicle for Low Temperatures or Snow
29
Riding Instructions
30
Checks and Maintenance Measures When Preparing for Use
30
Starting the Vehicle
30
Activating Launch Control
31
Activating Traction Control
32
Starting off
32
Shifting, Riding
33
Applying the Brakes
33
Stopping, Parking
34
Transporting
34
Refueling
35
Service Schedule 9
37
Additional Information
37
Required Work
37
Recommended Work
38
10 Tuning the Chassis
40
Checking the Basic Chassis Setting with the Rider's Weight
40
Air Suspension XACT
40
Compression Damping of the Shock Absorber
41
Adjusting the Low-Speed Compression Damping of the Shock Absorber
41
Adjusting the High-Speed Compression Damping of the Shock Absorber
42
Adjusting the Rebound Damping of the Shock Absorber
43
Measuring the Rear Wheel Dimension Unloaded
44
Checking the Static Sag of the Shock Absorber
45
Checking the Riding Sag of the Shock Absorber
45
Adjusting the Spring Preload of the Shock Absorber
46
Adjusting the Riding Sag
47
Checking the Basic Setting of the Fork
48
Adjusting the Fork Air Pressure
48
Adjusting the Compression Damping of the Fork
49
Adjusting the Rebound Damping of the Fork
50
Handlebar Position
51
Adjusting the Handlebar Position
51
Service Work on the Chassis 11
53
Raising the Motorcycle with a Lift Stand
53
Removing the Motorcycle from the Lift Stand
53
Bleeding the Fork Legs
54
Cleaning the Dust Boots of the Fork Legs
54
Removing the Fork Protector
55
Installing the Fork Protector
55
Removing the Fork Legs
55
Installing the Fork Legs
56
Removing the Lower Triple Clamp
57
Installing the Lower Triple Clamp
58
Checking the Steering Head Bearing Play
60
Adjusting the Steering Head Bearing Play
60
Lubricating the Steering Head Bearing
61
Removing the Start Number Plate
61
Installing the Start Number Plate
61
Removing Front Fender
62
Installing Front Fender
62
Removing the Shock Absorber
63
Installing the Shock Absorber
64
Removing the Seat
66
Mounting the Seat
66
Removing the Air Filter Box Cover
67
Installing the Air Filter Box Cover
67
Removing the Air Filter
67
Installing the Air Filter
68
Cleaning the Air Filter and Air Filter Box
68
Removing the Main Silencer
69
Installing the Main Silencer
70
Changing the Glass Fiber Yarn Filling of the Main Silencer
70
Removing the Right Side Cover
71
Installing the Right Side Cover
72
Removing the Fuel Tank
72
Installing the Fuel Tank
75
Checking for Chain Dirt Accumulation
77
Cleaning the Chain
77
Checking the Chain Tension
78
Adjusting the Chain Tension
79
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
80
Checking the Frame
82
Checking the Link Fork
82
Checking the Throttle Cable Routing
82
Checking the Rubber Grips
83
Adjusting the Basic Position of the Clutch Lever
84
Checking/Correcting the Fluid Level of the Hydraulic Clutch
84
Changing the Hydraulic Clutch Fluid
85
Brake System 12
87
Checking the Free Travel of the Hand Brake Lever
87
Adjusting the Basic Position of the Hand Brake Lever
87
Checking the Brake Discs
87
Checking the Front Brake Fluid Level
88
Adding Front Brake Fluid
89
Checking the Front Brake Linings
90
Changing the Brake Linings of the Front Brake
90
Checking the Free Travel of Foot Brake Lever
93
Adjusting the Basic Position of the Foot Brake Lever
93
Checking the Rear Brake Fluid Level
94
Adding Rear Brake Fluid
94
Checking the Brake Linings of the Rear Brake
96
Changing the Rear Brake Linings
96
Wheels, Tires 13
99
Removing the Front Wheel
99
Installing the Front Wheel
100
Removing the Rear Wheel
100
Installing the Rear Wheel
101
Checking the Tire Condition
103
Checking Tire Pressure
103
Checking the Spoke Tension
104
Electrical System 14
105
Removing the 12-V Battery
105
Installing the 12-V Battery
106
Charging the 12-V Battery
106
Changing Main Fuse
108
Diagnostics Connector
109
15 Cooling System
110
Checking the Antifreeze and Coolant Level
110
Checking the Coolant Level
111
Draining the Coolant
112
Refilling with Coolant
112
Changing the Coolant
113
Tuning the Engine 16
115
Checking the Play in the Throttle Cable
115
Adjusting the Play in the Throttle Cable
115
Adjusting the Characteristic Map of the Throttle Response
117
Changing the Mapping
118
Adjusting the Idle Speed
118
Teaching the Throttle Valve Position
119
Checking the Basic Position of the Shift Lever
120
Adjusting the Basic Position of the Shift Lever
120
Service Work on the Engine 17
121
Changing the Fuel Screen
121
Checking the Engine Oil Level
123
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
123
Adding Engine Oil
126
Cleaning, Care 18
127
Cleaning the Motorcycle
127
Storage 19
129
Preparing for Use after Storage
130
Troubleshooting 20
131
Blink Code 21
133
Technical Data 22
135
Engine
135
Engine Tightening Torques
136
Capacities
137
Engine Oil
137
Coolant
137
Fuel
137
Chassis
138
Electrical System
138
Tires
139
Fork
139
Shock Absorber
140
Chassis Tightening Torques
142
Substances 23
145
Auxiliary Substances 24
147
Standards 25
149
26 Index of Special Terms
150
List of Abbreviations 27
151
28 List of Symbols
152
Yellow and Orange Symbols
152
Index
153

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Husqvarna FC 450 EU 2022 Owner's Manual

Husqvarna FC 450 EU 2022 Owner's Manual (151 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 10.19 MB

Table of Contents

Table of Contents
4
Means of Representation 1
7
Symbols Used
7
Formats Used
7
Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
8
Tampering Warning
9
Safe Operation
9
Protective Clothing
10
Work Rules
10
Environment
10
Owner's Manual
10
Important Notes
12
Manufacturer Warranty, Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
13
View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
15
Serial Numbers
16
Vehicle Identification Number
16
Type Label
16
Engine Number
16
Fork Article Number
16
Shock Absorber Article Number
17
Controls
18
Clutch Lever
18
Hand Brake Lever
18
Throttle Grip
18
Stop Button
18
Start Button
19
Combination Switch
19
Overview of Indicator Lamps
19
Opening Fuel Tank Filler Cap
20
Closing the Fuel Tank Filler Cap
20
Cold Start Button
21
Idle Speed Adjusting Screw
21
Shift Lever
22
Foot Brake Lever
22
Plug-In Stand
22
Service Hour Counter
23
Preparing for Use
24
Advice on Preparing for First Use
24
Running in the Engine
25
Starting Power of Lithium-Ion Batteries at Low Temperatures
25
Preparing the Vehicle for Difficult Operating Conditions
26
Preparing the Vehicle for Riding on Dry Sand
26
Preparing the Vehicle for Riding on Wet Sand
27
Preparing the Vehicle for Riding on Wet and Muddy Circuits
27
Preparing Vehicle for High Temperatures or Slow Riding
28
Preparing the Vehicle for Low Temperatures or Snow
28
Riding Instructions 8
29
Checks and Maintenance Measures When Preparing for Use
29
Starting the Vehicle
29
Activating Launch Control
30
Activating Traction Control
31
Starting off
31
Shifting, Riding
32
Applying the Brakes
32
Stopping, Parking
33
Transporting
33
Refueling
34
Service Schedule
36
Additional Information
36
Required Work
36
Recommended Work
37
Tuning the Chassis 10
39
Checking the Basic Chassis Setting with Rider's Weight
39
Air Suspension XACT 5548
39
Compression Damping of the Shock Absorber
40
Adjusting the Low-Speed Compression Damping of the Shock Absorber
40
Adjusting the High-Speed Compression Damping of the Shock Absorber
41
Adjusting the Rebound Damping of the Shock Absorber
42
Measuring the Rear Wheel Dimension Unloaded
42
Checking the Static Sag of the Shock Absorber
43
Checking the Riding Sag of the Shock Absorber
44
Adjusting the Spring Preload of the Shock Absorber
44
Adjusting the Riding Sag
45
Checking the Basic Setting of the Fork
46
Adjusting the Fork Air Pressure
47
Adjusting the Compression Damping of the Fork
48
Adjusting the Rebound Damping of the Fork
49
Handlebar Position
49
Adjusting the Handlebar Position
50
Service Work on the Chassis 11
51
Raising the Motorcycle with a Lift Stand
51
Removing the Motorcycle from the Lift Stand
51
Bleeding the Fork Legs
51
Cleaning the Dust Boots of the Fork Legs
52
Removing the Fork Protector
53
Installing the Fork Protector
53
Removing the Fork Legs
53
Installing the Fork Legs
54
Removing the Lower Triple Clamp
55
Installing the Lower Triple Clamp
56
Checking the Steering Head Bearing Play
58
Adjusting Steering Head Bearing Play
59
Lubricating the Steering Head Bearing
59
Removing the Start Number Plate
60
Installing the Start Number Plate
60
Removing Front Fender
60
Installing Front Fender
61
Removing the Shock Absorber
61
Installing the Shock Absorber
63
Removing the Seat
64
Mounting the Seat
65
Removing the Air Filter Box Cover
65
Installing the Air Filter Box Cover
66
Removing the Air Filter
66
Installing the Air Filter
67
Cleaning the Air Filter and Air Filter Box
67
Removing the Main Silencer
68
Installing the Main Silencer
68
Changing the Glass Fiber Yarn Filling of the Main Silencer
69
Removing the Right Side Cover
70
Installing the Right Side Cover
70
Removing the Fuel Tank
71
Installing the Fuel Tank
72
Checking for Chain Dirt Accumulation
74
Cleaning the Chain
74
Checking the Chain Tension
75
Adjusting the Chain Tension
75
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
76
Checking the Frame
79
Checking the Link Fork
79
Checking the Throttle Cable Routing
79
Checking the Rubber Grips
80
Adjusting the Basic Position of the Clutch Lever
80
Checking/Correcting the Fluid Level of the Hydraulic Clutch
81
Changing the Hydraulic Clutch Fluid
82
12 Brake System
84
Checking the Free Travel of the Hand Brake Lever
84
Adjusting the Basic Position of the Hand Brake Lever
84
Checking the Brake Discs
84
Checking the Front Brake Fluid Level
85
Adding Front Brake Fluid
86
Checking the Front Brake Linings
87
Changing the Brake Linings of the Front Brake
87
Checking the Free Travel of Foot Brake Lever
90
Adjusting the Basic Position of the Foot Brake Lever
90
Checking the Rear Brake Fluid Level
91
Adding Rear Brake Fluid
91
Checking the Brake Linings of the Rear Brake
93
Changing the Rear Brake Linings
93
13 Wheels, Tires
96
Removing the Front Wheel
96
Installing the Front Wheel
97
Removing the Rear Wheel
97
Installing the Rear Wheel
98
Checking the Tire Condition
100
Checking Tire Pressure
100
Checking the Spoke Tension
101
14 Electrical System
102
Removing the 12-V Battery
102
Installing the 12 V Battery
103
Charging the 12 V Battery
103
Changing Main Fuse
105
Diagnostics Connector
106
Cooling System 15
107
Checking the Antifreeze and Coolant Level
107
Checking the Coolant Level
108
Draining the Coolant
109
Refilling with Coolant
109
Changing the Coolant
110
16 Tuning the Engine
112
Checking the Play in the Throttle Cable
112
Adjusting the Play in the Throttle Cable
112
Adjusting the Characteristic Map of the Throttle Response
113
Changing the Mapping
115
Adjusting the Idle Speed
115
Teaching the Throttle Valve Position
116
Checking the Basic Position of the Shift Lever
117
Adjusting the Basic Position of the Shift Lever
117
17 Service Work on the Engine
118
Changing the Fuel Screen
118
Checking the Engine Oil Level
119
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
120
Adding Engine Oil
122
Cleaning, Care 18
123
Cleaning the Motorcycle
123
Storage 19
125
Putting into Operation after Storage
126
Troubleshooting 20
127
Blink Code 21
129
Technical Data 22
131
Engine
131
Engine Tightening Torques
132
Capacities
134
Engine Oil
134
Coolant
134
Fuel
134
Chassis
134
Electrical System
135
Tires
135
Fork
135
Shock Absorber
136
Chassis Tightening Torques
137
23 Substances
140
24 Auxiliary Substances
142
25 Standards
144
Index of Special Terms 26
145
27 List of Abbreviations
146
List of Symbols 28
147
Yellow and Orange Symbols
147
Index
148

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