Komatsu ecot3 GALEO HM300-2 Manuals

Manuals and User Guides for Komatsu ecot3 GALEO HM300-2. We have 1 Komatsu ecot3 GALEO HM300-2 manual available for free PDF download: Operation And Maintenance Manual

Komatsu ecot3 GALEO HM300-2 Operation And Maintenance Manual

Komatsu ecot3 GALEO HM300-2 Operation And Maintenance Manual (287 pages)

ARTICULATED DUMP TRUCK

Brand: Komatsu | Category: Utility Vehicle | Size: 8.8 MB

Table of Contents

Table of Contents

11
- Foreword
  3
- Safety Information
  6
- Intended Use
  8
- Directions of Machine
  8
- Location of Plates, Table to Enter Serial No. and Distributor
  9
- Epa Regulations, Engine Number Plate
  9
- Service Meter Position
  10
  - Table of Contents
    11
- Safety
  15
- Safety Labels
  17
- Position for Attaching Safety Labels
  18
- Safety Labels
  19
- General Precautions
  24
- Safety Rules
  24
- Clothing and Personal Protective Items
  24
- Fire Extinguisher and First Aid Kit
  24
- Always Apply Lock When Leaving Operator's Seat
  25
- Keep Machine Clean
  25
- Inside Operator's Compartment
  25
- Safety Features
  25
- Handrails and Steps
  26
- Mounting and Dismounting
  26
- Crushing or Cutting Prevention
  26
- Prevention of Burns
  27
- Fire Prevention
  28
- Action if Fire Occurs
  28
- Window Washer Liquid
  29
- PRECAUTIONS WHEN USING ROPS (Roll over Protective Structure)
  29
- Precautions for Attachments, Options
  29
- Unauthorized Modification
  29
- Safety at Worksite
  29
- Do Not Go Close to High-Voltage Cables
  30
- Working on Loose Ground
  30
- Ensure Good Visibility
  31
- Precautions Related to Ventilation of Exhaust Gas
  31
- Checking Signalman's Signals and Signs
  31
- Emergency Escape from Operator's Cab
  31
- Asbestos Dust Hazard Prevention
  32
- Precautions During Operation
  33
- Starting Engine
  33
- Checks before Starting Engine, Adjust
  33
- Precautions When Starting
  33
- Precautions in Cold Areas
  34
- Operation
  35
- Checks before Starting Operation
  35
- Precautions When Traveling in Forward or Reverse
  35
- Precautions When Traveling
  36
- Precautions When Traveling on Slopes
  36
- Precautions When Operating Dump Body
  37
- Precautions When Operating
  37
- Precautions for Accumulated Snow, Ice
  37
- Parking Machine
  38
- Transportation
  39
- Loading and Unloading
  39
- Shipping
  39
- Battery
  40
- Battery Hazard Prevention
  40
- Starting with Booster Cables
  41
- Towing
  42
- When Towing
  42
- Keep Work Place Clean and Tidy
  43
- Appoint Leader When Working with Others
  43
- Warning Tag
  43
- Precautions for Maintenance
  43
- Stop Engine before Carrying out Inspection and Maintenance
  44
- Two Workers for Maintenance When Engine Is Running
  45
- Proper Tools
  46
- Handling Suspension Cylinder, Accumulator
  46
- Personnel
  46
- Work under the Machine
  46
- Noise
  46
- Precautions When Using Hammer
  47
- Repair Welding
  47
- Removing Battery Terminal
  47
- Precautions with High-Pressure Oil
  47
- Precautions for High-Pressure Fuel
  47
- Maintenance of Air Conditioner
  48
- Compressed Air
  48
- Precautions for High Voltage
  48
- Waste Materials
  48
- Handling High-Pressure Hoses, Piping
  48
- Periodic Replacement of Safety-Critical Parts
  49
- Precautions with Tires
  50
- Operation
  50
- Handling Tires
  50
- Precautions When Storing Tire
  50
- General View
  53
- General View of Machine
  53
- General View of Controls and Gauges
  54
- Explanation of Components
  56
- Machine Monitor
  56
- Other Functions of Machine Monitor
  77
- Switches
  81
- Control Levers and Pedals
  91
- Body Pivot Pin
  96
- Articulate Lock
  96
- Location of Fire Extinguisher
  97
- Dust Indicator
  97
- Circuit Breaker
  97
- Fuses
  98
- Car Radio
  101
- Car Stereo
  107
- Air Conditioner
  115
- Operation
  121
- Check before Starting Engine
  121
- Starting Engine
  136
- Operations, Checks after Starting Engine
  138
- Stopping Engine
  139
- Checks after Stopping Engine
  139
- Moving Machine off (Forward, Reverse), Stopping
  140
- Shifting Gear
  145
- Traveling Downhill
  147
- Steering the Machine
  153
- Operation Using Differential Lock
  154
- Loading Operations
  155
- Dump Operations
  156
- Cab Tilt Operation
  158
- Precautions for Operation
  161
- Parking Machine
  162
- Checks after Completion of Work
  163
- Locking
  163
- Handling Tires
  164
- Determining and Maintaining Travel Road
  165
- Determining Travel Road
  165
- Maintaining Travel Road
  165
- Steps for Transportation
  166
- Precautions When Transporting
  166
- Transportation
  166
- Method of Securing Machine
  167
- Method of Lifting Machine
  168
- Cold Weather Operation
  172
- Precautions for Low Temperature
  172
- Precautions after Completion of Work
  173
- After Cold Weather
  174
- Long-Term Storage
  175
- Before Storage
  175
- During Storage
  175
- After Storage
  175
- Precautions before Traveling after Long-Term Storage
  175
- Troubleshooting
  176
- After Running out of Fuel
  176
- If Transmission Has Trouble
  177
- Method of Lowering Dump Body in Emergency
  177
- Method of Towing Machine
  178
- If Battery Is Discharged
  182
- Other Trouble
  186
- Maintenance
  193
- Guides to Maintenance
  193
- Outline of Service
  195
- Handling Oil, Fuel, Coolant, and Performing Oil Clinic
  195
- Outline of Electric System
  199
- Wear Parts
  200
- Wear Parts List
  200
- Recommended Fuel, Coolant, and Lubricant
  201
- Use of Fuel, Coolant and Lubricants According to Ambient Temperature
  202
- Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
  203
- Torque List
  204
- Standard Tightening Torques for Bolts and Nuts
  204
- Periodic Replacement of Safety Critical Parts
  206
- Safety Critical Parts
  207
Maintenance Schedule Chart

208
- Change Oil in Brake Oil Tank, Replace Brake Oil Filter Element
  210
- Change Oil in Differential Case
  210
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  210
- Change Oil in Final Drive Case
  210
- Change Oil in Transmission Case
  210
- Initial 250 Hours Service (Only after the First 250 Hours)
  210
- Replace Fuel Main Filter Cartridge
  210
- Replace Fuel Prefilter Cartridge
  210
- Replace Transmission Filter Element (Valve Side, Brake Cooling Side)
  210
- Service Procedure
  210
- Check, Clean or Replace Air Cleaner
  211
- When Required
  211
- Clean Inside of Cooling System
  217
- Check Level of Window Washer Fluid, Add Fluid
  220
- Clean Air Conditioner Air Filter
  220
- Check Refrigerant (Gas) Level
  221
- Check Dump Body
  222
- Check Length of Suspension Cylinder
  222
- Bleed Air from Front Brake
  223
- Bleed Air from Center Brake
  224
- Check Play of Output Coupling of Output Shaft
  225
- Selection and Inspection of Tires
  226
- Adjust Parking Brake
  228
- Cleaning Hydraulic Tank Strainer
  229
- Check before Starting
  230
- Every 50 Hours Service
  231
- Lubrication
  231
- Every 250 Hours Service
  232
- Lubrication
  232
- Check Drive Shaft
  234
- Clean Overflow Hose
  235
- Check Level of Battery Electrolyte
  236
- Check Fan Belt and Alternator Belt Tension, Adjust
  238
- Check Air Conditioner Compressor Belt Tension, Adjust
  239
- Check Frame, A-Arm
  240
- Check Braking Capacity of Foot Brake
  241
- Check Braking Capacity of Retarder Brake
  241
- Check Braking Capacity of Parking Brake
  242
- Check Wear of Parking Brake Pads
  242
- Check of Accumulator Gas Pressure
  243
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  244
- Every 500 Hours Service
  244
- Replace Fuel Prefilter Cartridge
  245
- Check Oil Level in Final Drive Case, Add Oil
  246
- Lubricate Cab Mount Pin (Left and Right: 1 Place Each)
  246
- Check Oil Level in Differential Case, Add Oil
  247
- Clean, Check Radiator Fins and after Cooler Fins
  248
- Recover Oil Leaking from Floating Seal
  249
- Every 1000 Hours Service
  251
- Replace Fuel Main Filter Cartridge
  251
- Replace Corrosion Resistor Cartridge
  252
- Replace Transmission Filter Element
  253
- Change Oil in Transmission Case
  254
- Change Oil in Brake Oil Tank, Replace Brake Oil Filter Element
  256
- Lubrication
  259
- Check Wear of Brake Disc
  260
- Check of Engine Air Intake Piping Clamps for Looseness
  261
- Change Oil in Final Drive Case
  262
- Every 2000 Hours Service
  262
- Change Oil in Differential Case
  263
- Replace Hydraulic Filter Element
  264
- Clean Breather
  265
- Clean Transmission Case Strainer
  265
- Check Accumulator Gas Pressure
  267
- Check Alternator
  267
- Check Vibration Damper
  267
- Check, Adjust Engine Valve Clearance
  267
- Change Oil in Hydraulic Tank
  268
- Check Starting Motor
  268
- Check Water Pump
  268
- Every 4000 Hours Service
  268
- Checking for Looseness of High-Pressure Clamp, Hardening of Rubber
  269
- Checking for Missing Fuel Spray Prevention Cap, Hardening of Rubber
  269
- Every 6000 Hours Service
  270
- Lubricate Drive Shaft
  270
- Every 8000 Hours Service
  271
- Overhaul Starting Motor and Alternator
  271
- Replace Fuel Spray Prevention Cap
  271
- Replace High-Pressure Piping Clamp
  271
- Specifications
  273
- Attachments, Options
  275
- Explanation of Components
  275
- Handling Automatic Retarder, Accelerator Control(Arac)
  275
- Method of Operation
  276
- Name and Functon of each Part of Rear View Monitor
  277
- Use of Rear View Monitor
  277
- Cautions When Using Rear View Monitor
  280
- Setting of Rear View Monitor
  280
- Handling Dumping Counter
  281
- Basic Precautions
  282
- Handling Machines Equipped with Komtrax
  282
- Index
  284

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