Komatsu GALEO BR550JG-1 Manuals

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Komatsu GALEO BR550JG-1 Operation & Maintenance Manual

Komatsu GALEO BR550JG-1 Operation & Maintenance Manual (291 pages)

MOBILE CRUSHER

Brand: Komatsu | Category: Excavators | Size: 6.77 MB

Table of Contents

Table of Contents

11
- Foreword
  3
- Safety Information
  6
- Introduction
  8
- Necessary Information
  9
- Safety
  15
  - Safety Labels
    18
    
    Positions of Safety Pictograms
    19
    
    Safety Labels
    20
  - General Precautions
    25
    
    Clothing and Personal Protective Items
    25
    
    Ffire Extinguisher and First Aid Kit
    25
    
    If Abnormalities Are Found
    25
    
    Safety Features
    25
    
    Safety Rules
    25
    
    Keep Machine Clean
    26
    
    On Operator's Platform
    26
    
    Handrails and Steps
    27
    
    Mounting and Dismounting
    27
    
    No People on Attachments
    27
    
    Fire Prevention
    28
    
    Prevention of Burns
    28
    
    Action if Fire Occurs
    29
    
    Precautions for Attachments
    29
    
    Unauthorized Modification
    29
    
    Do Not Go Close to High-Voltage Cables
    30
    
    Safety at Worksite
    30
    
    Working on Loose Ground
    30
    
    Be Carefur about Asbestos Dust
    31
    
    Checking Signalman's Signals and Signs
    31
    
    Ensure Good Visibility
    31
    
    Ventilation for Enclosed Areas
    31
  - Precautions for Operation
    32
    
    Cchecks before Starting Engine
    32
    
    Precautions When Starting
    32
    
    Starting Engine
    32
    
    Precautions in Cold Areas
    33
    
    Check before Operation
    34
    
    Operation
    34
    
    Precautions When Changing Direction
    34
    
    Precautions When Traveling
    34
    
    Operate Carefully on Snow
    35
    
    Precautions While in Operation
    35
    
    Traveling on Slopes
    35
    
    Parking Machine
    36
    
    Checks Around Machine
    37
    
    Crushing Operation
    37
    
    Ensure Safety While Operating in Tandem with Hydraulic Excavator
    37
    
    Turn Operation Mode Selector Switch to Work Position
    37
    
    Checks of Crusher before Starting Operation
    38
    
    Precautions for Crushing Work
    38
    
    Emergency Stop to Ward off Dangers While in Crushing Work
    39
    
    Loading and Unloading
    40
    
    Shipping
    40
    
    Transportation
    40
    
    Battery
    41
    
    Battery Hazard Prevention
    41
    
    Starting with Booster Cable
    42
    
    Towing
    43
    
    When Towing
    43
  - Precautions for Maintenance
    44
- Operation
  44
  - Warning Tag
    44
    
    Appoint Leader When Working with Others
    44
    
    Keep Work Place Clean and Tidy
    44
    
    Stop Engine before Carrying out Inspection and Maintenance
    44
    
    Precautions for Conveyor Maintenance
    45
    
    Two Workers for Maintenance When Engine Is Running
    45
    
    Noise
    46
    
    Personnel
    46
    
    Precautions When Mounting, Dismantling and Storing Attachments
    46
    
    Proper Tools
    46
    
    Do Not Disassemble Recoil Spring
    47
    
    Precautions When Using Hammer
    47
    
    Precautions When Using High-Pressure Grease to Adjust Track Tension
    47
    
    Removing Battery Terminal
    47
    
    Repair Welding
    47
    
    Compressed Air
    48
    
    Handling High-Pressure Hoses
    48
    
    Precautions with High-Pressure Oil
    48
    
    Waste Material
    48
    
    Periodic Replacement of Safety Critical Parts
    49
  - General View
    51
    
    General View of Machine
    51
    
    General View of Controls and Gauges
    52
  - Explanation of Components
    54
    
    Machine Monitor
    54
    
    Switches
    65
    
    Control Levers
    74
    
    Option-Related Switches
    75
    
    Cap, Cover with Lock
    76
    
    Revolving Warning Lamp
    78
    
    Additional Working Lamp
    79
    
    Fusible Link
    79
    
    Controllers
    80
    
    Fuse
    80
    
    Tool Box
    81
  - Operation
    82
    
    Check before Starting Engine
    82
    
    Starting Engine
    98
    
    Operations and Checks after Starting Engine
    101
    
    Check after Stopping Engine
    103
    
    Stopping Engine
    103
    
    Machine Operation
    104
    
    Steering Machine
    108
    
    Operation of Work Equipment
    110
  - Water Sprinkler
    115
  - Opening-Closing Type Hopper
    116
  - Check and Confirmation of Jaw Crusher after Work
    124
  - Check after Finishing Work
    124
  - Locking
    124
  - Run-In Operation of Jaw Crusher
    125
  - Precautions When Operating Jaw Crusher
    128
  - Efficient Use of Jaw Crusher
    130
  - Scope of Works Using Mobile Crusher
    135
  - Prohibitions for Operation
    141
  - Precautions When Traveling up or Downhills
    143
- Transportation
  144
  - Transportation Procedure
    144
  - Procedure for Disassembly and Folding
    146
  - Loading, Unloading Work
    148
  - Lifting Machine
    155
- Cold Weather Operation
  156
  - Precautions for Low Temperature
    156
  - After Completion of Work
    157
  - After Cold Weather
    157
- Long-Term Storage
  159
  - Before Storage
    159
  - During Storage
    159
  - After Storage
    159
  - Starting Machine after Long-Term Storage
    159
- Troubleshooting
  160
  - Phenomena that Are Not Failures
    160
  - Method of Towing Machine
    160
  - If Battery Is Discharged
    161
  - Other Trouble
    164
- Guide to Maintenance
  172
- Outline of Service
  174
- Wear Parts
  179
  - Wear Parts List
    179
  - Jaw Crusher Related Parts
    180
  - Primary Conveyor Related Parts
    182
- Use of Fuel, Coolant and Lubricants According to Ambient Temperature
  184
- Standard Tightening Torques for Bolts and Nuts
  188
  - Crusher Accessory Tools
    188
  - Torque List
    190
- Periodic Replacement of Safety Critical Parts
  191
  - Safety Critical Parts
    191
Maintenance Schedule Chart

192
- Service Procedure
  194
- When Required
  
  195
- Check before Starting
  
  229
  - Drain Water,Sediment from Fuel Tank
    230
- Every 100 Hours Service
  
  230
- Every 250 Hours Service
  
  232
- Every 500 Hours Service
  
  239
- Every 1000 Hours Service
  
  244
- Every 2000 Hours Service
  
  249
  - Change Oil in Final Drive Case
    249
  - Check Alternator, Starting Motor
    249
  - Check Engine Valve Clearance, Adjust
    249
  - Clean Engine Breather
    250
  - Clean Hydraulic Tank Strainer
    250
  - Clean, Check Turbocharger
    250
- Every 4000 Hours Service
  
  251
  - Check Water Pump
    251
- Every 5000 Hours Service
  
  252
  - Change Oil in Hydraulic Tank and Clean Strainer
    252
  - Specifications
    257
  - Attachments, Options
    260
    
    General Precautions
    260
    
    Precautions Related to Safety
    260
    
    Hydraulic Type Magnetic Selector
    261
    
    Precautions in Use
    261
    
    Procedures for Connection with Crusher
    261
    
    Safety Precautions
    261
    
    Check and Inspection
    262
    
    Failures and Corrective Actions
    263
    
    List of Checkpoint
    263
    
    Specifications
    264
    
    List of Wearing Parts
    265
    
    Lifting Procedures
    266
    
    Muck Discharge Conveyor
    266
    
    Assembling Procedures
    267
    
    Procedures for Folding Debris Discharging Conveyor
    268
    
    Greasing Muck Discharge Conveyor
    269
    
    Check and Adjustment of Muck Discharge Conveyor
    270
    
    Failures and Corrective Actions
    272
    
    Wearing Parts
    274
    
    Specifications
    276
    
    Directions for Use
    277
    
    Radio Control Unit
    277
    
    Overview
    279
    
    On Use of Radio Control Unit
    280
    
    Belt Conveyor Protective Plate
    284
    
    Location of Ports for Connecting Optional Attachments
    285
    
    Procedures for Connecting Optional Attachments
    285
    
    Procedures for Connecting Optional Attachments
    286
  - Index
    288

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