Komatsu HM350-2 Manuals

Manuals and User Guides for Komatsu HM350-2. We have 2 Komatsu HM350-2 manuals available for free PDF download: Operation & Maintenance Manual, Brochure

Komatsu HM350-2 Operation & Maintenance Manual (291 pages)

ARTICULATED DUMP TRUCK

Brand: Komatsu | Category: Trucks | Size: 8.68 MB

Section 1

11
- Foreword
  3
- Safety Information
  6
- Intended Use
  8
- Directions of Machine
  8
- Location of Plates, Table to Enter Serial No. and Distributor
  9
- Epa Regulations, Engine Number Plate
  9
- Service Meter Position
  10
  - Table of Contents
    11
- Safety
  15
- Safety Labels
  17
- Position for Attaching Safety Labels
  17
- Safety Labels
  18
- General Precautions
  23
- Safety Rules
  23
- Clothing and Personal Protective Items
  23
- Fire Extinguisher and First Aid Kit
  23
- Inside Operator's Compartment
  24
- Always Apply Lock When Leaving Operator's Seat
  24
- Keep Machine Clean
  24
- Safety Features
  24
- Handrails and Steps
  25
- Mounting and Dismounting
  25
- Crushing or Cutting Prevention
  25
- Prevention of Burns
  26
- Fire Prevention
  27
- Action if Fire Occurs
  27
- Window Washer Liquid
  28
- PRECAUTIONS WHEN USING ROPS (Roll over Protective Structure)
  28
- Precautions for Attachments, Options
  28
- Unauthorized Modification
  28
- Safety at Worksite
  28
- Working on Loose Ground
  29
- Do Not Go Close to High-Voltage Cables
  29
- Emergency Escape from Operator's Cab
  30
- Precautions Related to Ventilation of Exhaust Gas
  30
- Checking Signalman's Signals and Signs
  30
- Ensure Good Visibility
  30
- Asbestos Dust Hazard Prevention
  31
- Precautions During Operation
  32
- Starting Engine
  32
- Checks before Starting Engine, Adjust
  32
- Precautions When Starting
  32
- Precautions in Cold Areas
  33
- Operation
  34
- Checks before Starting Operation
  34
- Precautions When Traveling in Forward or Reverse
  34
- Precautions When Traveling
  35
- Precautions When Traveling on Slopes
  35
- Precautions When Operating Dump Body
  36
- Precautions When Operating
  36
- Precautions for Accumulated Snow, Ice
  36
- Parking Machine
  37
- Loading and Unloading
  38
- Shipping
  38
- Transportation
  38
- Battery
  39
- Battery Hazard Prevention
  39
- Starting with Booster Cables
  40
- Towing
  41
- When Towing
  41
- Precautions for Maintenance
  42
- Warning Tag
  42
- Keep Work Place Clean and Tidy
  42
- Appoint Leader When Working with Others
  42
- Stop Engine before Carrying out Inspection and Maintenance
  43
- Two Workers for Maintenance When Engine Is Running
  44
- Work under the Machine
  45
- Noise
  45
- Handling Suspension Cylinder, Accumulator
  45
- Personnel
  45
- Proper Tools
  45
- Precautions When Using Hammer
  46
- Removing Battery Terminal
  46
- Precautions with High-Pressure Oil
  46
- Precautions for High-Pressure Fuel
  46
- Repair Welding
  46
- Handling High-Pressure Hoses, Piping
  47
- Precautions for High Voltage
  47
- Waste Materials
  47
- Maintenance of Air Conditioner
  47
- Compressed Air
  47
- Periodic Replacement of Safety-Critical Parts
  48
- Handling Tires
  49
- Precautions When Storing Tire
  49
- Operation
  49
- Precautions with Tires
  49
- General View
  51
- General View of Machine
  51
- General View of Controls and Gauges
  52
Section 2

53
- Explanation of Components
  54
- Machine Monitor
  54
- Other Functions of Machine Monitor
  75
- Machine Monitor Mode Selector Switch 1
  76
- Switches
  79
- Fog Lamp Switch (if Equipped)
  86
- Switch for Rear Window Glass with Heated Wire
  87
- Working Lamp (Front) Switch
  87
- Yellow Rotating Lamp Switch (if Equipped)
  87
- Control Levers and Pedals
  90
- Articulate Lock
  95
- Body Pivot Pin
  95
- Circuit Breaker
  96
- Dust Indicator
  96
- Location of Fire Extinguisher
  96
- Fuses
  97
- Car Radio
  100
- Car Stereo
  106
- Air Conditioner
  114
- Check before Starting Engine
  120
- Operation
  120
- Starting Engine
  134
- Operations, Checks after Starting Engine
  136
- Checks after Stopping Engine
  137
- Stopping Engine
  137
- Moving Machine off (Forward, Reverse), Stopping
  138
- Shifting Gear
  143
- Traveling Downhill
  145
- Operation Using Differential Lock
  151
- Steering the Machine
  151
- Loading Operations
  153
- Dump Operations
  154
- Cab Tilt Operation
  156
- Precautions for Operation
  159
- Parking Machine
  160
- Checks after Completion of Work
  161
- Locking
  161
- Handling Tires
  162
- Determining and Maintaining Travel Road
  163
- Determining Travel Road
  163
- Maintaining Travel Road
  163
- Precautions When Transporting
  164
- Steps for Transportation
  164
- Transportation
  164
- Method of Securing Machine
  165
- Method of Lifting Machine
  166
- Cold Weather Operation
  170
- Precautions for Low Temperature
  170
- Precautions after Completion of Work
  171
- After Cold Weather
  172
- After Storage
  173
- Before Storage
  173
- During Storage
  173
- Long-Term Storage
  173
- Precautions before Traveling after Long-Term Storage
  173
- After Running out of Fuel
  174
- Troubleshooting
  174
- If Transmission Has Trouble
  175
- Method of Lowering Dump Body in Emergency
  175
- Method of Towing Machine
  176
- If Battery Is Discharged
  180
- Other Trouble
  184
- Guides to Maintenance
  191
- Maintenance
  191
- Handling Oil, Fuel, Coolant, and Performing Oil Clinic
  193
- Outline of Service
  193
- Outline of Electric System
  197
- Wear Parts
  198
- Wear Parts List
  198
- Recommended Fuel, Coolant, and Lubricant
  199
- Use of Fuel, Coolant and Lubricants According to Ambient Temperature
  200
- Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
  201
- Standard Tightening Torques for Bolts and Nuts
  202
- Torque List
  202
- Periodic Replacement of Safety Critical Parts
  204
- Safety Critical Parts
  205
Maintenance Schedule Chart

206
- Change Oil in Brake Oil Tank, Replace Brake Oil Filter Element
  209
- Change Oil in Differential Case
  209
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  209
- Change Oil in Final Drive Case
  209
- Change Oil in Transmission Case
  209
- Initial 250 Hours Service (Only after the First 250 Hours)
  209
- Replace Fuel Main Filter Cartridge
  209
- Replace Fuel Prefilter Cartridge
  209
- Replace Transmission Filter Element (Valve Side, Brake Cooling Side)
  209
- Service Procedure
  209
- Check, Clean or Replace Air Cleaner
  210
- When Required
  210
- Clean Inside of Cooling System
  216
- Check Level of Window Washer Fluid, Add Fluid
  219
- Clean Air Conditioner Air Filter
  219
- Check Refrigerant (Gas) Level
  220
- Check Dump Body
  221
- Bleed Air from Front Brake
  222
- Bleed Air from Center Brake
  223
- Check Play of Output Coupling of Output Shaft
  224
- Selection and Inspection of Tires
  225
- Check before Starting
  228
- Every 50 Hours Service
  229
- Lubrication
  229
- Every 250 Hours Service
  230
- Lubrication
  230
- Check Drive Shaft
  232
- Lubricate Drive Shaft
  232
- Clean Breathers
  233
- Clean Overflow Hose
  235
- Check Level of Battery Electrolyte
  236
- Check Alternator Belt Tension, Adjust
  238
- Check Air Conditioner Compressor Belt Tension, Adjust
  239
- Check Frame, A-Arm
  240
- Check Braking Capacity of Foot Brake
  241
- Check Braking Capacity of Retarder Brake
  241
- Check Braking Capacity of Parking Brake
  242
- Check Wear of Parking Brake Pads
  242
- Check Length of Suspension Cylinder
  243
- Check of Accumulator Gas Pressure
  244
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  245
- Every 500 Hours Service
  245
- Replace Fuel Prefilter Cartridge
  246
- Check Oil Level in Final Drive Case, Add Oil
  247
- Lubricate Cab Mount Pin (Left and Right: 1 Place Each)
  247
- Check Oil Level in Differential Case, Add Oil
  248
- Clean, Check Radiator Fins and after Cooler Fins
  250
- Check Fan Belt Tension, Adjust
  251
- Recover Oil Leaking from Floating Seal
  252
- Every 1000 Hours Service
  253
- Replace Fuel Main Filter Cartridge
  253
- Replace Corrosion Resistor Cartridge
  254
- Replace Transmission Filter Element
  255
- Change Oil in Transmission Case
  256
- Change Oil in Brake Oil Tank, Replace Brake Oil Filter Element
  258
- Lubrication
  261
- Check Wear of Brake Disc
  263
- Check of Engine Air Intake Piping Clamps for Looseness
  264
- Change Oil in Final Drive Case
  265
- Every 2000 Hours Service
  265
- Change Oil in Differential Case
  266
- Replace Hydraulic Filter Element
  268
- Clean Hydraulic Tank Strainer
  269
- Clean Transmission Case Strainer
  269
- Clean Strainer in Differential Lock Hydraulic Circuit
  270
- Clean Breather
  271
- Change Oil in Hydraulic Tank
  272
- Check Air Compressor
  272
- Check Alternator, Starting Motor
  272
- Check Fan Pulley and Tension Pulley
  272
- Check Water Pump
  272
- Every 4000 Hours Service
  272
- Lubricate Fan Pulley
  272
- Checking for Looseness of High-Pressure Clamp, Hardening of Rubber
  273
- Checking for Missing Fuel Spray Prevention Cap, Hardening of Rubber
  273
- Every 6000 Hours Service
  274
- Lubricate Drive Shaft
  274
- Every 8000 Hours Service
  275
- Overhaul Starting Motor and Alternator
  275
- Replace Fuel Spray Prevention Cap
  275
- Replace High-Pressure Piping Clamp
  275
- Specifications
  277
- Attachments, Options
  279
- Explanation of Components
  279
- Handling Automatic Retarder, Accelerator Control(Arac)
  279
- Method of Operation
  280
- Name and Functon of each Part of Rear View Monitor
  281
- Use of Rear View Monitor
  281
- Cautions When Using Rear View Monitor
  284
- Setting of Rear View Monitor
  284
- Handling Dumping Counter
  285
- Basic Precautions
  286
- Handling Machines Equipped with Komtrax
  286
- Index
  288

Komatsu HM350-2 Brochure (6 pages)

Articulated Dump Truck

Brand: Komatsu | Category: Trucks | Size: 0.56 MB

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Komatsu HM350-2 Manuals

Komatsu HM350-2 Operation & Maintenance Manual (291 pages)

Table of Contents

Section 1

Section 2

Maintenance Schedule Chart

Komatsu HM350-2 Brochure (6 pages)

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