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Manuals and User Guides for Komatsu PC30MR-5. We have
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Komatsu PC30MR-5 manual available for free PDF download: Operation & Maintenance Manual
Komatsu PC30MR-5 Operation & Maintenance Manual (380 pages)
Hydraulic excavator
Brand:
Komatsu
| Category:
Excavators
| Size: 20.56 MB
Table of Contents
Table of Contents
15
Safety Information
5
Safety Labels
6
Noise
7
Vibration Levels
8
Guide to Reduce Vibration Levels on Machine
8
Introduction
9
Main Use of Machine
9
Directions of Machine
9
Visibility from Operator's Seat
10
Protective Structures
10
Product Information
11
Location of Product Identification Number (Pin)/Machine Serial No. Plate
11
Location of Engine Number Plate
11
Fluorinated Greenhouse Gases
12
Service Meter Location
12
Your Machine Serial Numbers and Distributor
12
Serial Plate
13
Declaration of Conformity
14
Table of Contents
15
Safety Labels
20
Location of Safety Labels
21
Contents of Safety Labels
24
General Precautions Common to Operation and Maintenance
35
Precautions before Starting Operation
35
Preparations for Safe Operation
35
Precautions to Prevent Fire
36
Precautions When Getting on or off Machine
37
Do Not Get Caught in Work Equipment
40
Precautions Related to Protective Structures
40
Protection against Falling, Flying or Intruding Objects
41
Unauthorized Modification
41
Precautions Related to Attachments and Options
41
Precautions Related to Cab Glass
41
Precautions When Running Engine Inside Building
42
Precautions for Operation
43
Precautions for Jobsite
43
Start Engine
45
Precautions for Operation
46
Precautions for Transportation
52
Towing and Being Towed
53
Lifting Operation by Using Bucket with Hook
53
Lifting Operation by Using Lifting Device (Optional Equipment)
54
Precautions for Maintenance
57
Precautions before Starting Inspection and Maintenance
57
Precautions for Check and Maintenance
60
Operation
67
General View
68
Machine Equipment Name
68
Controls and Gauges Names
70
Other Equipment Name
73
Explanation of Components
76
Explanation of Machine Monitor Equipment
76
Switches
120
Control Levers and Pedals
128
Other Equipment
133
Machine Operations and Controls
157
Checks and Adjustment before Starting Engine
157
Method for Starting Engine
176
Method for Operations and Checks after Starting Engine
179
Method for Stopping Engine
185
Method for Starting Machine (Travel Forward and Reverse) and Stopping Machine
186
Method for Steering Machine
191
Method for Swinging Machine
193
Method for Operating Work Equipment
194
Handle Working Mode
197
Prohibited Operations
198
Precautions for Operation
203
Precautions for Working on Slope
205
Method for Escaping from Mud
206
Recommended Applications
207
Method for Lifting Objects with Lifting Device
209
Method for Replacing Bucket
211
Method for Parking Machine
213
Method for Checking after Finishing Work
215
Lock
215
Handle Air Conditioner
223
Explanation of Air Conditioner Equipment
223
Method for Operating Air Conditioner
225
Handle Rubber and Road Liners Shoes
227
Recommended Use of Rubber and Road Liners Shoes
227
Comparison of Rubber ,Road Liners Shoes and Steel Shoes
227
Warranty of Rubber and Road Liners Shoes
227
Prohibited Operations When Using Rubber and Road Liners Shoes
227
Precautions for Using Rubber and Road Liners Shoes
228
Transportation
231
Precautions for Transporting Machine
231
Select Transportation Method
231
Loading and Unloading with Trailer
232
Method for Lifting Machine
238
Cold Weather Operation
242
Cold Weather Operation Information
242
Precautions after Daily Work Completion
243
After Cold Weather Season
243
Precautions for Long-Term Storage
244
Preparation for Long-Term Storage
244
Maintenance During Long-Term Storage
244
Starting Machine after Long-Term Storage
245
Troubles and Actions
246
Actions When Running out of Fuel
246
Phenomena that Are Not Failures
247
Precautions for Towing Machine
248
Precautions for Severe Job Condition
248
Precautions for Discharged Battery
249
Other Trouble
253
Maintenance
257
Precautions for Maintenance
258
Check Service Meter Reading
258
Komatsu Genuine Replacement Parts
258
Komatsu Genuine Lubricants
258
Always Use Clean Washer Fluid
258
Fresh and Clean Lubricants
258
Check Drained Oil and Used Filter
258
Precautions for Refilling Oil or Fuel
258
Precautions for Welding
258
Do Not Drop Things Inside Machine
258
Avoid Mixing Oil
259
Lock Inspection Covers
259
Precautions When Swinging Boom
259
Precautions When Opening and Closing Cooling Cover
259
Bleed Air from Hydraulic Circuit
259
Precautions When Installing Hydraulic Hoses
259
Checks after Inspection and Maintenance
259
Method for Operating Air Conditioner
259
Fuel and Lubricants to Match the Ambient Temperature
260
Outline of Maintenance
261
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
261
Handle Electrical Components
264
Handle Hydraulic Components
264
Standard Tightening Torque for Bolts and Nuts
265
Maintenance Schedule
267
Maintenance Schedule Table
267
Maintenance Interval for Hydraulic Breaker
268
Maintenance Procedure
269
Initial 10 Hours Maintenance (Only for the First 100 Hours)
269
When Required
269
Method for Checking, Cleaning and Replacing Air Cleaner
269
Method for Cleaning Inside of Cooling System
273
Method for Checking Battery Electrolyte Level
276
Method for Cleaning Water Separator Element
278
Method for Checking Looseness and Tightening Road Liner Shoe Bolts
280
Method for Checking Road Liner
282
Method for Checking Rubber Shoes
282
Method for Replacing Road Liner
282
Method for Checking and Adjusting Rubber Shoes Track Tension
284
Method for Replacing Rubber Shoes
285
Method for Changing Shoes
288
Method for Replacing Bucket Teeth
288
Method for Checking Window Washer Fluid Level, Adding Fluid
289
Method for Checking and Maintenance Air Conditioner
290
Method for Lubricating Boom Swing Cylinder Foot Pin
291
Method for Washing Washable Floor
291
Method for Bleeding Air from Hydraulic Circuit
293
Checks before Starting
297
Every 100 Hours Maintenance
297
Method for Lubricating
297
Method for Lubricating Swing System
297
Method for Checking Gas Spring
293
Method for Lubricating Work Equipment
298
Every 250 Hours Maintenance
300
Method for Checking and Adjusting Air Conditioner Compressor Belt Tension
300
Every 500 Hours Maintenance
301
Method for Replacing Fuel Main Filter Cartridge
302
Method for Checking and Cleaning Radiator Fins, Oil Cooler Fins, Fuel Cooler Fins, and Air Conditioner Condenser Fins
304
Method for Cleaning Air Conditioner Fresh/Recirc Filters
305
Method for Replacing Hydraulic Tank Breather Element
306
Method for Checking Oil Level in Final Drive Case, Adding Oil
308
Method for Checking Fan Belt Tension and Replacing Fan Belt
309
Every 1000 Hours Maintenance
310
Method for Replacing Hydraulic Oil Filter Element
310
Method for Changing Oil in Final Drive Case
312
Every 1500 Hours Maintenance
313
Every 2000 Hours Maintenance
313
Method for Checking and Adjusting Engine Valve Clearance
313
Method for Checking and Cleaning Fuel Injection System
313
Method for Checking Crankcase Breather
313
Method for Changing Oil in Hydraulic Tank, Cleaning Hydraulic Tank Strainer
314
Method for Checking and Releasing Nitrogen Gas Charge Pressure in Accumula- Tor (for Control Circuit)
318
Every 4000 Hours Maintenance
322
Specifications
325
Specifications: Pc30Mr-5
326
Specifications: Pc35Mr-5
328
Explanation of Lift Capacity Chart
330
Attachments and Options
333
Precautions for Using Attachment and Options
334
Precautions When Selecting
334
Read the Operation and Maintenance Manual Thoroughly
334
Precautions When Removing and Installing
334
Precautions for Using
334
Quick Coupler System
336
Handling Quick Coupler
336
Handle Bucket with Hook
340
Precautions for Operation
340
Handle Machine Ready for Installation of Attachment
341
Explanation of Components on Machines with Attachment
341
Method for Changing over and Connecting Hydraulic Circuit of Machines Ready for Installation of Attachment
342
Method for Operating Attachment
344
Long-Term Storage
347
Specifications
348
HANDLE MACHINE READY for INSTALLATION of ATTACHMENT (2Nd/3Rd LINE)
349
EXPLANATION of COMPONENTS (2Nd/3Rd LINE)
349
METHOD for CONNECTING HYDRAULIC CIRCUIT of MACHINE READY for INSTALLATION ATTACHMENT (2Nd/3Rd LINE)
351
METHOD for OPERATING ATTACHMENT (2Nd/3Rd LINE)
353
Handle Heater
354
Explanation of Heater Components
354
Method for Using Heater
354
Attachments and Options
356
Install Attachment
356
Recommended Attachment Operations
358
Hydraulic Breaker
358
Replacement Parts
363
Periodic Replacement of Defined Life Parts
364
Defined Life Parts List
364
Consumable Parts
365
Consumable Parts List
365
Recommended Fuel, Coolant, and Lubricant
366
Lubrication Chart
366
Method for Using Fuel, Coolant and Lubricants According to Ambient Temperature
368
Recommended Brands and Qualities Other than Komatsu Genuine Oils
369
Index
371
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