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SIMATIC S5-95F
Siemens SIMATIC S5-95F Manuals
Manuals and User Guides for Siemens SIMATIC S5-95F. We have
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Siemens SIMATIC S5-95F manual available for free PDF download: Manual
Siemens SIMATIC S5-95F Manual (579 pages)
Brand:
Siemens
| Category:
Controller
| Size: 7.73 MB
Table of Contents
Table of Contents
4
Introduction
15
S5-95F Failsafe Mini PLC
19
1 S5-95F Failsafe Mini PLC
21
Comparison of Quality Levels to DIN V 19250 and System Integrity Levels to
21
Risk Graph and Quality Levels
22
Burner Control of a Power Plant
23
Press Control
24
Typical Applications for the S5-95F Programmable Controller
25
Typical Applications for the S5-95F
25
S5-95F Hardware
27
S5-95F Programming and Parameterization Software
28
The Major Characteristics of the S5-95F and S5-115F at a Glance
30
2 Design, Functions and Operation
31
Basic System Design - Without External I/Os
31
Basic System Design - with External I/Os
31
Design, Functions and Operation
33
Internal Functions
36
Integral Real-Time Clock
36
Diagnostic Byte
36
Communication Byte
36
The Programmable Controllers' Principle of Operation
37
Functional Units
37
Mode of Operation of the External I/O Bus
40
Operating Instructions
43
Displays and Controls
43
Displays and Controls I
43
Overview of Leds
44
Operating Modes
45
Switching to Test Mode
46
Switching to Quasi-Safety Mode
47
Switching to Safety Mode
48
Operating Statuses of the S5-95F Following Power-Up
49
Performing an Overall Reset on the S5-95F
50
2.5.5 Function of the Backup Battery
51
Memory Submodules
52
3 Guidelines for the Planning and Installation of the Product
55
Guidelines on the Safe Integration of the Product into Its Environment
55
Installation of Programmable Controllers in Accordance with Principles of EMC
56
Overview of Possible Interference
56
Most Important Basic Rules for Ensuring EMC
58
Basic Rules for Assembling and Grounding the Inactive Metal Parts
59
Installation of Programmable Controllers for EMC
59
3.3.2 Example of Rack Mounting for EMC
60
Routing of Cables
61
Wiring of Programmable Controllers for EMC
61
Equipotential Bonding
62
Equipotential Bonding
63
Shielding of Cables and Lines
64
Special Measures for Interference-Free Operation
65
Checklist for the Electromagnetically Compatible Installation of Control Systems
67
4 Installing and Connecting the Basic System
68
Basic System
68
S5-95F Basic Unit
68
Basic System
70
4.1.1 S5-95F Basic Unit
71
Power Supply for the S5-95F Basic Unit
73
Setting the Subunit Identifier and the Length of the Fiber Optic Cable
74
Using the Onboard I/Os
76
Using the Failsafe, Onboard Digital Inputs
78
Short-Circuit Test for Sensor Lines
80
Using Failsafe Onboard Digital Outputs
83
Using the Failsafe Onboard Digital Outputs
83
Connecting Actuators to Failsafe Digital Outputs
85
Onboard Interrupt Inputs
87
Onboard Counter Inputs
87
Connection of Counter Inputs
88
Parameterizing Counter Inputs in DB1
88
Scanning and Resetting the Counter Status
90
Failure and Monitoring of the Supply Voltages
91
Connector Pin Assignment of the Onboard I/Os
92
5 Expansion of Basic System with External I/Os
94
Assembling a Tier
94
Multi-Tier Expansion
94
Assembling a Tier
96
Multi-Tier Expansion
100
Cabinet Mounting
101
Horizontal Mounting
102
Vertical Mounting
103
Connection Methods: Screw-Type Terminals and Crimp Snap-In
104
Connection of Failsafe I/O Modules
107
Expansion of Basic Unit with Failsafe Digital Input Module
108
Expansion of Basic Unit with Failsafe Digital Output Module
108
Connection of Non-Failsafe I/O Modules
114
Power Supplies for the S5-95F
118
Electrical Potentials for the Onboard and External I/Os
119
Onboard I/Os of the S5-95F Programmable Controller
119
Potential Bonding and Galvanic Isolation of External I/Os
120
Grounded or Non-Grounded S5-95F Configuration
122
6 Addressing
126
Address Assignments for Onboard I/Os
127
Slot Numbering and Address Assignment for External I/Os
127
Digital Modules
129
Analog Modules
130
Addressing
130
Combined Input and Output Modules
131
Digital Input and Output Module, 16 DI/16 DQ for 24 V DC
131
Function Modules
132
Structure of Process Image Input and Output Tables
133
Accessing the Process Image Input Table (PII)
135
Accessing the Process Image Output Table (PIQ)
136
Direct Access to Onboard I/Os
137
Direct Access to External I/Os
138
Interrupt Process Image Tables and Time-Controlled Program Processing in OB13
138
Accessing the Interrupt PII
138
Accessing the Interrupt PIQ
139
Address Assignments in RAM
140
7 Introduction to STEP 5
144
Writing a Program
144
Methods of Representation
146
STEP 5 Operations
146
Operand Areas
148
Circuit Diagram Conversion
148
Programm Structure
149
Linear Programming
149
Structured Programming
150
Block Types
152
Organization Blocks (Obs)
154
Program Blocks (Pbs)
156
Sequence Blocks (Sbs)
156
Function Blocks (Fbs)
156
Data Blocks (Dbs)
161
Program Processing
163
7.4.1 START-UP Program Processing
164
Cyclical Program Processing
166
Maximum Response Time with Cyclical Program Processing
168
Time-Controlled Program Processing
170
Maximum Response Time with Time-Controlled Program Processing
173
Interrupt-Driven Program Processing
174
Processing Blocks
175
Changing Programs
175
Changing Blocks
175
Compressing the Program Memory
175
Number Representation
176
8 STEP 5 Operations
181
Basic Operations
181
Boolean Logic Operations
182
Set/Reset Operations
187
Load and Transfer Operations
190
Timer Operations
195
Counter Operations
205
Comparison Operations
209
Arithmetic Operations
210
Block Call Operations
212
Other Operations
217
Supplementary Operations
218
Load Operation
219
Enable Operation
220
Bit Test Operations
221
Digital Logic Operations
223
Shift Operations
227
Conversion Operations
229
Decrement/Increment
231
Disabling/Enabling Interrupts
232
DO" Operation
233
8.2.10 Jump Operations
235
8.2.11 Substitution Operations
237
System Operations
243
Set Operations
243
Load and Transfer Operations
244
Arithmetic Operations
246
Other Operations
247
Condition Code Generation
248
Sample Programs
250
Momentary-Contact Relay/Edge Evaluation
250
Binary Scaler/Binary Divider
250
Clock/Clock-Pulse Generator
252
Blocks and Their Functions
253
Organization Blocks
253
Scan Time Trigger (OB13)
253
Procedure after Battery Failure (OB34)
253
Error Handling (OB37)
253
PID Algorithm (OB251)
253
Integrated Function Blocks (Fbs)
253
Code Converter
253
Code Converter : 16 - FB241
253
Multiplier : 16
253
Blocks and Their Functions
255
Analog Value Conditioning Blocks - FB250 and FB251
270
Additional Calling up of Test Routines - FB252
270
Depassivation Block - FB255
276
Parameterizing Internal Functions in DB1
278
The Integral Real-Time Clock
278
Configuration and Default Settings for DB1
279
How to Assign Parameters in DB1 Without COM 95F
281
Rules for Setting Parameters in DB1
281
How to Recognize and Correct Parameter Errors
283
Transferring Changed DB1 Parameters to the S5-95F Programmable
284
Controller
284
Reference Guide for Setting Parameters in DB1
285
10 The Integral Real-Time Clock
295
Operating Principle and Parameterization of the Integral
295
Real-Time Clock
297
10.1.1 Setting the Clock Parameters in DB1
297
10.1.2 Operating Principle of the Clock
297
The Integral Real-Time Clock
297
10.1.3 Transfer and Battery Backup of Clock Parameters
298
10.1.4 Entering the Clock Time Correction Factor
298
Structure of the Clock Data Area
299
Structure of the Status Word and How to Scan It
302
Real-Time Clock
305
Control Program
306
Storing the Updated Time/Date after a RUN to STOP or RUN to POWER off Transition
310
Setting the Operating Hours Counter
314
Analog Value Processing
318
11 Analog Value Processing
320
Two-Wire Connection of Voltage Sensors
321
Connection of Two-Wire and Four-Wire Transducers
322
Start-Up of Analog Input Modules
324
Analog Value Representation of Analog Input Modules
325
Analog Output Modules (Type W)
327
Analog Value Representation of Analog Output Modules
328
Analog Value Conversion: Function Blocks FB250 and FB251
330
Interrupt Processing
335
12 Interrupt Processing
337
Asynchronous Interrupt Processing in OB2
338
Programming OB2
340
Programming Interrupt Responses in OB2
342
Connecting Interrupt Inputs
343
Synchronous Interrupt Processing in OB3
345
Programming OB3
348
Programming Interrupt Responses in OB3
349
Interrupt Response Times for the S5-95F
350
13 S5-95F on SINEC L1
355
Non-Failsafe Data Interchange over SINEC L1
357
Initializing the S5-95F for Non-Failsafe Data Interchange
358
Coordinating Non-Failsafe Data Interchange in the User Program
360
Transmitting Non-Failsafe Data
361
Receiving Non-Failsafe Data
362
Failsafe Data Interchange over SINEC L1
364
Initializing the S5-95F for Failsafe Data Interchange
366
Coordinating Failsafe Data Interchange in the User Program
369
Sending Failsafe Data
372
Receiving Failsafe Data
374
SINEC L1 Safety Times
379
SINEC L1 Safety Time for Send
382
Load Placed on the System by the SINEC L1 Channel
383
Response Time During SINEC L1 Traffic
384
Transmission of Error Messages to the SINEC L1 Master
385
Testing the User Program and Storing It on the Memory Submodule
388
14 Testing the User Program and Storing It on the Memory Submodule
390
Direct Signal Status Display "STATUS VAR"
392
Forcing Variables with "FORCE VAR"
393
Interrupt Analysis with the Programmer
394
Descriptions of the ISTACK Flags
398
Program Errors
399
Program Trace with the "BSTACK" Function
401
Programmer Control Functions
402
Measures for Securing the User Program against Errors
404
15 Error Diagnosis and Elimination
406
Error Diagnosis and Elimination
408
Error Indication
409
System Event Data Block DB254
410
Standard FB and Signature
411
Image of the Passivated Signal Groups
412
Static Image of I/O Errors
413
Image of SINEC L1 Errors
414
Error Stack Entries
415
Evaluating the Error Block
417
Acknowledging Errors and Deleting Entries in the System Event DB
426
Printer Output of Error Messages Via a CP 521
427
Evaluating Cycle Time Statistics
428
Diagnostic Byte for Battery and Load Voltage
429
16 Differences between the S5-95U and the S5-95F
430
Differences between the S5-95U and the S5-95F
431
Parameter Initialization and Programming
432
Cyclic Program Scanning
433
Programmer Functions and Error Diagnostics
434
Application
435
17 Application
437
Process Description
438
Installation and Wiring
439
Entering the User Program
441
Entering Configuring Data with COM 95F
444
Testing and Error Simulation
447
18 Rules for Failsafe Operation of an S5-95F
449
Rules for Failsafe Operation of an S5-95F
452
Planning Phase
453
Pre-Acceptance Inspection
455
Acceptance Test
456
I/Os
458
Discrepancy Times
461
Operating Modes
463
Memory Submodules for Safety Mode
464
Retentivity of Timers, Counters and Flags
465
Response to I/O Errors
467
Depassivating I/Os
469
Repairs
472
S5-95F Response Times
473
Response Time and Minimum Signal Duration for Time-Controlled Program Processing
474
Response Times and Minimum Signal Duration for OB2 Interrupts
475
Response Times and Minimum Signal Duration for OB3 Interrupts
476
Special Programming Features
477
STOP Operation in the User Program
478
Measures for Securing the User Program against Errors
479
Addressing and Address Assignments
480
Address Assignments for Onboard I/Os
481
Loadable Function Blocks
483
Programmer-Based Operator Input Functions
484
Connecting Text Displays Via the Serial Interface
486
Sinec L1 Lan
487
SINEC L1 Safety Times
489
SINEC L1 Safety Time for Send
492
Response Time During SINEC L1 Traffic
493
D Guidelines for Handling Electrostatic Sensitive Devices (ESD)
494
A Module Spectrum
496
A.2 Programmable Controllers
497
A.3 Digital Modules
499
A.4 Bus Units
501
A.5 Interface Modules
503
A.6 Standard Modules from the S5-100U Range
504
B Dimension Drawings
536
B.2 Bus Units
537
B.3 Interface Modules
539
B.4 Standard Mounting Rails
541
C Operations List
544
C.1.2 Supplementary Operations
550
C.1.3 System Operations
555
C.2 Machine Code Listing
556
C.3 List of Abbreviations
559
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