Siemens SIMOTICS DC 1GH6 Manuals

Manuals and User Guides for Siemens SIMOTICS DC 1GH6. We have 1 Siemens SIMOTICS DC 1GH6 manual available for free PDF download: Operating Instructions Manual

Siemens SIMOTICS DC 1GH6 Operating Instructions Manual (148 pages)

Brand: Siemens | Category: Engine | Size: 7.05 MB

Table of Contents
5
Introduction
13
About These Instructions
13
Safety Notes
15
Information for the Nominated Person in Control of the Electrical Installation
15
The Five Safety Rules
15
Qualified Personnel
16
Safe Handling
16
Electrostatic Sensitive Devices
18
Electromagnetic Compatibility
19
Interference Immunity
19
Influence on the Line Power Supply through a Strongly Irregular Torque
19
Electromagnetic Fields When Operating Electrical Power Engineering Installations
20
Description
21
Table 3-1 Insulation Classes
22
Table 3-2 Machine Design
22
Table 3-3 Data on the Rating Plate
23
Preparations for Use
25
Safety-Related Aspects to Consider When Configuring the Plant
25
Observing the Operating Mode
25
Noise Emissions
25
Ensuring Cooling
26
System-Inherent Frequencies
26
Torsional Loading of the Drive Train Due to Faults in the Electrical Supply
26
Transport and Storage
27
Transport Markings
27
Checking the Delivery
27
Attaching the Rotor Shipping Brace Prior to Storage
27
Checking the Load Handling Attachments
28
Requirements for Safe Lifting and Transporting
28
Transporting the Machine Set
30
Lifting and Transporting the Machine
30
Table 4-1 Tightening Torques for the Shaft Screw on the Rotor Shipping Brace
31
Storage
32
Protection against Corrosion
34
Assembling
35
Preparations for Installation
35
Requirements for Installation
35
Insulation Resistance and Polarization Index
36
Testing the Insulation Resistance and Polarization Index
36
Table 5-1 Stator Winding Insulation Resistance at 40° C
37
Preparing the Mating Faces
39
Lift the Machine to Where It will be Installed, and Position It
39
Preconditions for Correct Alignment and Secure Attachment
39
Checking the Load Handling Attachments
40
Removing the Rotor Shipping Brace
40
Removing Anti-Corrosion Protection
41
Mounting the Output Elements
42
Lifting and Transporting the Machine
43
Putting the Machine down
45
Drain Condensate
45
Roughly Aligning the Machine
45
Installing the Machine
46
Safety Instructions for Installation
46
Selecting Fixing Screws
47
Preconditions for Smooth, Vibration-Free Operation
47
Aligning the Machine to the Driven Machine and Attaching It to It (Foundation Mounting)
47
Table 5-2 Permissible Deviations for Aligning the Machine with Flexible Coupling
48
Aligning the Machine to the Driven Machine and Attaching It to It (Flange Mounting, Vertical)
49
Aligning the Machine to the Driven Machine and Mounting (Flange, Horizontal IM B5)
49
Mounting the Machine
50
Axial and Radial Forces
50
Electrical Connection
53
Selecting Cables
53
Bringing in and Routing the Cables
53
Terminal Designations
54
Connecting Cables
54
Table 6-1 Terminal Designations in Example B1
54
Connecting the Main Circuit
55
Table 6-2 Terminal Box Connection Data
55
Connecting the Grounding Conductor
57
Table 6-3 Tightening Torque of Screws with Cable Lugs
57
Internal Equipotential Bonding
58
Connecting the Auxiliary Circuits
58
Table 6-4 Tightening Torque of Screws with Ground Terminals
58
Connecting Temperature Monitoring for the Stator Winding
59
Completing Connection Work
60
Commissioning
61
Preparing for Commissioning
61
Measure the Insulation Resistance before Commissioning
62
Greasing the Roller Bearings Prior to Commissioning
62
Minimum Radial Forces for Cylindrical Roller Bearings
63
Switch on
64
Table 7-1 Minimum Radial Forces
64
Overspeed
65
Switch off
65
Operation
67
Switching on the Machine
68
Regreasing Roller Bearings
69
Deactivating
69
Switching on Again after an Emergency Switching-Off
69
Stoppages
69
Table 8-1 Vibration Magnitude as a Function of Vibration Frequency
69
Measures in Non-Operational Periods
70
Avoidance of Damage to Roller Bearings During Stoppages
71
Measurement of the Insulation Resistance after an Extended Stoppage
71
Decommissioning the Machine
72
Re-Commissioning the Machine
72
Special Operating Conditions
72
Faults
73
Inspections in the Event of Faults
73
Faults in Operation
74
Table 8-2 Faults in Operation
74
Roller Bearing Faults
75
Table 8-3 Roller Bearing Faults
75
Brush Faults
76
Table 8-4 Brush Faults
76
Commutator Faults
77
Table 8-5 Commutator Faults
77
Maintenance
79
Inspection and Maintenance
79
Initial Inspection
80
Mttr
82
Main Inspection
82
Table 9-1 MTTR in Fault-Free Operation
82
Regreasing Rolling-Contact Bearings
83
Regreasing Intervals and Grease Types
84
Table 9-2 Suitable Greases for Rolling-Contact Bearings (down to -20 °C)
84
Clean the Machine
85
Checking the Carbon Brushes
85
Replacing the Carbon Brushes
86
Setting the Brush Rocker and Brush Holder
87
Maintaining the Commutator
87
Table 9-3 Commutator Overhaul - Minimum Permissible Diameter
88
Maintaining Terminal Boxes
89
Touch up any Damaged Paintwork
90
Repair
90
Prepare Servicing Work
91
Disassembling the Machine
92
Removing Rolling-Contact Bearings
93
Installing the Machine
93
Mounting the Rolling-Contact Bearings
94
Replacing the Speed Encoder
95
Speed Sensor with Conical Hub
95
Table 9-4 Recommended Torques for Tightening the Shaft Journal
95
Speed Sensor for Overhung Mounting
96
Table 9-5 Recommended Torques for Tightening the Shaft Journal
97
Speed Sensor for Construction Type IM B5
98
Table 9-6 Recommended Torques for Tightening the Coupling
98
Table 9-7 Tightening Torques for Mounting Couplings
99
Spare Parts
101
Ordering Data
101
Ordering Spare Parts Via the Internet
102
Using Commercially Available Spare Parts
102
Stator and Rotor, Shaft Height 160
103
Table 10-1 Spare Parts Stator and Rotor 1G.6, Shaft Height 160
104
Stator and Rotor, Shaft Heights 180 to 280
105
Table 10-2 Spare Parts Stator and Rotor 1G.6, 1H.6, Shaft Heights 180 to 200
106
Rolling-Contact Bearing
107
End
107
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Height 160 Without Regreasing Device, Non-Drive End
108
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Height 160 with Regreasing Device, Drive End
109
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Height 160 with Regreasing Device, Non-Drive End
110
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Heights 180 to 200 Without Regreasing Device, Drive End
111
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Heights 180 to 200 Without Regreasing Device, Non-Drive End
112
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Heights 180 to 200 with Regreasing Device, Drive End
113
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Heights 180 to 200 with Regreasing Device, Non-Drive End
114
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Heights 225 to 280 with Regreasing Device, Drive End
115
Rolling-Contact Bearing for 1G.6, 1H.6, Shaft Heights 225 to 280 with Regreasing Device, Non-Drive End
116
Rolling-Contact Bearing Seal 1G.6, 1H.6, 1G.7, 1H.7
117
Terminal Boxes
118
Main Terminal Box Gk 602 / Gk 702
118
1XB7700 Terminal Box
120
1XB7710 Main Terminal Box
121
Auxiliary Terminal Box
122
Speed Sensor
123
Shaft Height 160
123
Speed Sensor with Conical Hub
123
Speed Sensor for Overhung Mounting
124
Speed Sensor for Construction Type IM B5
125
Shaft Heights 180 to 630
126
Speed Sensor with Conical Hub
126
Speed Sensor for Overhung Mounting
127
Speed Sensor for Construction Type IM B5
128
Disposal
129
Introduction
129
Rohs - Restricting the Use of Certain Hazardous Substances
129
Country-Specific Legislation
129
Dismantling the Machine
129
Disposal of Components
130
Service and Support
131
Technical Data and Drawings
133
Tightening Torques for Screw and Bolt Connections
133
Quality Documents
135
Checklists
137
Switching on
138
Commissioning
139
Inspection at Standstill
140
Inspection When the Motor Is Running
141
Index
143

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