Siemens SINAMICS S220 Manuals

Manuals and User Guides for Siemens SINAMICS S220. We have 2 Siemens SINAMICS S220 manuals available for free PDF download: Equipment Manual

Siemens SINAMICS S220 Equipment Manual (320 pages)

Booksize power units

Brand: Siemens | Category: Industrial Equipment | Size: 32.4 MB

Table of Contents
5
1 Introduction

13
- About SINAMICS
  13
- About this Manual
  13
- Content
  13
- Sales Law
  13
- Target Group
  14
- Standard Scope
  14
- Use of Third-Party Products in this Documentation
  14
- Websites of Third-Party Companies
  15
- SINAMICS Documentation
  15
- Service and Support
  16
- Siemens Industry Online Support on the Web
  16
- Siemens Industry Online Support on the Road
  16
- Getting Information about the Product
  17
- Feedback on the Technical Documentation
  18
- Mysupport Documentation
  18
- Technical Support
  19
- Training
  20
- Spare Parts Services
  20
- Important Product Information
  20
- Proper and Intended Use
  20
2 Fundamental Safety Instructions

23
3 System Overview

33
- Overview of the Booksize System
  33
- Booksize System
  33
- Mixed Operation of SINAMICS S120 and S220 Components
  34
- Guideline, Standards, Certificates
  35
- Applicable Standards
  35
- Non-Relevant Certification
  37
- Certificates
  37
- System Data
  38
- General Technical Data
  38
- Degree of Protection / Protection Class
  39
- Environmental Conditions
  39
- Installation Altitude
  41
4 Application Planning

43
5 Mounting

77
6 Line-Side Power Components

99
- Components for Connection to the Line Supply
  99
- Disconnector Units
  99
- Overcurrent Protective Devices
  100
- Overcurrent Protection Using Fuses and Circuit Breakers
  100
- Overcurrent Protection Using Residual Current Devices (RCD)
  101
- Residual Current Protective Devices (RCD)
  101
- Operating Conditions
  102
- Connection Example
  103
- Line Contactors
  103
- Line Filter
  104
- Overview
  104
- Safety Information
  105
- Interfaces
  107
- Dimension Drawing
  108
- Mounting Position
  108
- Technical Data
  109
- Line Reactors
  109
- Overview
  109
- Safety Information
  110
- Interfaces
  111
- Dimension Drawing
  112
- Mounting Position
  112
- Technical Data
  113
7 Smart Line Modules

115
- Description
  115
- Overview
  116
- Safety Instructions
  116
- Safety Information
  116
- Notes for UL Applications
  118
- Interfaces and Connections
  119
- Interfaces
  119
- X1 Line Connection
  119
- X21 EP Terminals/Temperature Sensor
  120
- X24 24 V Terminal Adapter
  121
- LED Description
  122
- Connection Example
  124
- Dimension Drawing
  125
- Technical Data
  126
- Frequency with Which the DC Link Is Precharged
  128
- Duty Cycles
  128
- Rated Duty Cycle for Smart Line Modules
  128
- Install the Smart Line Module
  129
- Line Connection
  132
- Connectable Cable Cross-Sections
  132
- Prepare the Line Supply Cable
  132
- Prepare End Sleeves
  134
- Wiring a Connection Plug with Screw Connection
  135
- Wiring the Connection Plug with Push-In Connection
  136
- Attaching the Connection Plug
  138
- Secure the Line Supply Cable
  138
- Attach the Cable Shield Using a Hose Clamp
  139
- Connect the Cable Shield Using the Shield Connection Clamp
  140
- Connect the Protective Conductor
  142
- Service and Maintenance
  144
- Withdraw the Connection Plug
  144
- Replace the Fan
  145
- Accessories
  147
- Order Data Connection Plug
  147
- Order Data for Shield Connection Plate and Clamps
  147
8 Motor Modules

149
- Description
  149
- Versions and Types
  149
- Single Motor Modules
  150
- Double Motor Modules
  151
- Safety Instructions
  151
- Safety Information
  151
- Notes for UL Applications
  155
- Fault Protection for the Motor Circuit
  155
- Motor Modules 3
  156
- Interfaces and Connections
  156
- Interfaces (Front and Upper Side)
  156
- Interfaces (Lower Side)
  157
- X21/X22 EP Terminals / Temperature Sensor
  157
- X1 - X2 Motor and Holding Brake Connection
  158
- LED Description
  160
- Connection Example
  162
- Dimension Drawings
  163
- Dimension Drawing Motor Modules 50 MM
  163
- Dimension Drawing Motor Modules 100 MM (30 a and 2 X 18 A)
  164
- Technical Data
  165
- Single Motor Modules
  165
- Double Motor Modules
  167
- Characteristics
  169
- Rated Duty Cycle for D Type Motor Modules
  169
- Rated Duty Cycle for C Type Motor Modules
  171
- Current Derating Depending on the Pulse Frequency
  173
- Permissible Output Current at Low Frequencies
  174
- Mounting the Motor Module
  174
- Connecting the Shield for X21/X22 Cables
  176
- Connect the Protective Conductor
  177
- Connecting the Motor
  179
- Connectable Cable Cross-Sections
  179
- Preparing the Motor Connection Cable
  179
- Prepare End Sleeves
  181
- Wiring a Connection Plug with Screw Connection
  182
- Wiring the Connection Plug with Push-In Connection
  183
- Attaching the Connection Plug
  185
- Connecting the Cable Shield
  186
- Service and Maintenance
  187
- Replace the Fan
  187
- Motor Modules 45 a and 60 a
  189
- Interfaces and Connections
  189
- Interfaces (Front and Upper Side)
  189
- Interfaces (Lower Side)
  190
- X21 EP Terminals/Temperature Sensor
  190
- X1 Motor Connection
  192
- X11 Holding Brake Connection
  192
- LED Description
  193
- Connection Example
  195
- Dimension Drawing
  196
- Technical Data
  197
- Characteristics
  198
- Rated Duty Cycle for C Type Motor Modules
  198
- Current Derating Depending on the Pulse Frequency
  199
- Permissible Output Current at Low Frequencies
  200
- Mounting the Motor Module
  201
- Mounting the Shield Connection Plate
  203
- Connecting the Shield for X21 Cables
  203
- Connect the Protective Conductor
  204
- Connecting the Motor
  205
- Connectable Cable Cross-Sections
  205
- Selecting Cable Lugs
  206
- Preparing the Motor Connection Cable
  206
- Connecting the Motor Connection Cable and Holding Brake
  208
- Connecting the Cable Shield
  209
- Service and Maintenance
  211
- Replace the Fan
  211
- Motor Modules 85 A, 132 a and 200 a
  213
- Interfaces and Connections
  213
- Interfaces (Front and Upper Side)
  213
- Interfaces (Lower Side)
  214
- X21 EP Terminals/Temperature Sensor
  214
- X1 Motor Connection
  216
- X11 Holding Brake Connection
  216
- X12 Fan Connection
  217
- LED Description
  218
- Connection Example
  220
- Dimension Drawings
  221
- Dimension Drawing, Motor Modules 150 MM (85 and 132 A)
  221
- Dimension Drawing, Motor Modules 200 MM (200 A)
  222
- Technical Data
  223
- Characteristics
  225
- Rated Duty Cycle for D Type Motor Modules
  225
- Rated Duty Cycle for C Type Motor Modules
  227
- Current Derating Depending on the Pulse Frequency
  229
- Permissible Output Current at Low Frequencies
  230
- Mounting the Motor Module
  231
- Mounting the Shield Connection Plate
  233
- Mounting the Fan
  234
- Connecting the Shield for X21 Cables
  235
- Connect the Protective Conductor
  236
  - Connecting the Motor
    237
  - Connectable Cable Cross-Sections
    237
  - Selecting Cable Lugs
    237
  - Preparing the Motor Connection Cable
    238
  - Connecting the Motor Connection Cable and Holding Brake
    240
  - Using Reduction Collars
    241
  - Connecting the Cable Shield
    242
  - Service and Maintenance
    244
  - Replace the Fan
    244
  - Accessories
    246
  - Order Data Connection Plug
    246
  - Order Data for Shield Connection Plates and Clamps
    247
600 DC Link Components

249
- Overview
  249
- Sitop Psu400M
  250
- Description
  250
- Interfaces
  251
- Supported Operation Conditions
  254
10 Motor-Side Power Components

257
- Overview
  257
- Motor Reactors
  257
- Description
  257
- Safety Information
  258
- Using the Motor Reactor
  259
- Interfaces and Connections
  260
- Dimension Drawings
  261
- Dimension Drawing, Motor Reactors 3 - 30 a
  261
- Dimension Drawing, Motor Reactors 45 a
  263
- Dimension Drawing, Motor Reactors 60 a
  264
- Dimension Drawing, Motor Reactors 85 - 200 a
  265
- Technical Data
  266
- Motor Reactors for Motor Modules 3
  266
- Motor Reactors for Motor Modules 85
  267
11 Accessories

269
- DRIVE-Cliq Signal Cables
  269
- Overview
  269
- Order Data DRIVE-Cliq Signal Cables
  270
- DRIVE-Cliq Coupling
  270
- Description
  270
- Dimension Drawing
  271
- Mounting the DRIVE-Cliq Coupling
  272
- Technical Data
  273
- Order Data
  273
- DRIVE-Cliq Cabinet Bushing
  273
- Description
  273
- Interfaces and Connections
  274
- DRIVE-Cliq Cabinet Bushing for RJ45 Plug
  274
- DRIVE-Cliq Cabinet Bushing for M12 Plug/Socket
  275
- Dimension Drawing
  276
- Installation
  277
- Installing the DRIVE-Cliq Cabinet Bushing for RJ45 Plug
  277
- Installing the DRIVE-Cliq Cabinet Bushing for M12 Plug
  278
- Technical Data
  280
- Order Data
  280
- DC Link Adapter
  280
- Overview
  280
- Safety Instructions
  281
- DC Link Adapter
  283
- Description
  283
- Dimension Drawing
  284
- Connectable Cable Cross-Sections
  285
- Mounting the DC Link Adapter
  285
- Connecting Cables
  287
- Technical Data
  287
- DC Link Adapter
  288
- Description
  288
- Dimension Drawing
  289
- Connectable Cable Cross-Sections
  290
- Selecting Cable Lugs
  290
- Mounting the DC Link Adapter
  291
- Connecting Cables
  293
- Technical Data
  294
- DC Link Adapter 200 a
  294
- Description
  294
- Dimension Drawing
  296
- Connectable Cable Cross-Sections
  297
- Mounting the DC Link Adapter
  297
- Connecting Cables
  299
- Technical Data
  299
- DC Link Adapter for a Multi-Tier Configuration
  300
- Description
  300
- Dimension Drawing
  301
- Connectable Cable Cross-Sections
  302
- Mounting Types of the DC Link Adapter
  302
- Mounting the DC Link Adapter (2 Screws)
  303
- Mounting the DC Link Adapter (4 Screws)
  305
- Preparing Cables
  307
- Connecting Cables
  308
- Technical Data
  311
12 Service and Maintenance

313
- Cleaning the Components
  313
- Forming DC Link Capacitors
  313
- Device Disposal
  316
- Spare Parts Compatibility
  317

Siemens SINAMICS S220 Equipment Manual (156 pages)

Booksize power units

Brand: Siemens | Category: Portable Generator | Size: 5.82 MB

Table of Contents
5
Introduction
9
About SINAMICS
9
About this Documentation
10
SINAMICS S Documentation Overview
11
Mysupport Documentation
14
Additional Information
15
General Data Protection Regulation
16
Fundamental Safety Instructions
17
General Safety Instructions
17
Equipment Damage Due to Electric Fields or Electrostatic Discharge
23
Warranty and Liability for Application Examples
24
Security Information
25
Residual Risks of Power Drive Systems
26
System Overview
27
Platform Concept and Totally Integrated Automation
27
Intended Use
30
Directives, Standards, Certificates
31
S220 Components and System Data
33
Mixed Operation of SINAMICS S120 and S220 Modules
33
Overview of Smart Line Modules
34
System Data
35
Line Connection and Line-Side Power Components
39
Information on the Disconnector Unit
40
Overcurrent Protection Using Fuses and Circuit Breakers
41
Connected to the Line Supply Via Residual Current Devices (RCD)
42
Line Supply Connection Via Residual Current Devices
42
Residual Current Circuit Breakers (RCCB)
43
Line Contactors
45
Line Filters
46
Overview of Line Filters
46
Safety Instructions for Line Filters
46
Interface Description
49
Dimension Drawing
50
Technical Data
50
Line Reactors
51
Overview of Line Reactors
51
Safety Instructions for Line Reactors
51
Interface Description
52
Dimension Drawings
53
Technical Data
54
Smart Line Modules
55
Description
55
Overview
56
Safety Instructions for Smart Line Modules Booksize
57
Frequency with Which the DC Link Is Precharged
59
Line Failure Buffer Concept
60
Interface Description
61
Interface Overview
61
X1 Line Connection
61
Protective Conductor Connection
62
X21 EP Terminal / Temperature Sensor
63
X24 24 V Terminal Adapter
64
Meaning of the Leds
64
Connection Example
66
Dimension Drawing
67
Installation
68
Technical Data
70
Characteristics
71
Accessories
73
DC Link Adapter
73
Description
73
Safety Instructions for DC Link Adapters
74
Interface Description
76
Dimension Drawings
77
Mounting
79
Opening the Protective Flap and Removing the DC Link Screws
80
DC Link Adapter (6SL3162-2BD00-0AA0)
80
DC Link Adapter (6SL3162-2BE00-0AA0)
81
DC Link Adapter (6SL3162-2BM01-0AA0)
83
Electrical Connection
84
Connectable Conductor Cross-Sections for UL Applications
84
DC Link Adapter (6SL3162-2BD00-0AA0)
85
DC Link Adapter (6SL3162-2BE00-0AA0)
86
DC Link Adapter (6SL3162-2BM01-0AA0)
88
Technical Data
91
Accessories for Smart Line Modules
93
Connection Plug
93
Pin Assignment
93
Preparing the Power Cables
94
Crimping Conductor End Sleeves
95
Connecting the Cable
96
Installation
96
Secure with a Cable Tie
97
Shield Connection Plate and Terminal
98
Option for the Shielding
98
Shield Support with Optional Shield Connection Plate
99
DRIVE-Cliq Cabinet Bushings and Coupling
102
DC Link Components
103
Description
103
Sitop Psu400M
104
Electrical Connection
105
Supported Operation Conditions
108
Control Cabinet Design and EMC Booksize
111
General Information
111
Safety Instructions When Mounting and Installing the Control Cabinet
112
Electromagnetic Compatibility
113
General Information
113
Line Supply Connection Conditions
113
Classification of EMC
113
Drive System Applications
114
Combination Options of Line Modules with Line Reactors and Line Filters
116
Interference/Immunity
116
Electromagnetic Fields at the Workplace
118
Preliminary Remarks
118
Measurements/Assessments for SINAMICS S220 Booksize Power Units
118
Layout of the Components
120
General Information
120
DC Link Busbar Current-Carrying Capacity
120
Single and Multi-Tier Drive Lineup
121
Electrical Connection
122
Connecting the DC Link Busbars and the 24 V Busbars
122
Mounting the 24 V Terminal Adapter
124
24 V DC Supply Voltage
127
General Information
127
Options for the 24 V Supply of the Components
128
Overcurrent Protection
129
Overvoltage Protection
130
Typical 24 V Current Consumption
132
Selecting Power Supply Units
132
Connection System
134
Conditions for UL Applications
134
DRIVE-Cliq Signal Cables and MOTION-CONNECT Power Cables
134
Current-Carrying Capacity and Derating Factors for Power Cables and Signal Cables
134
Connectable Cable Cross-Sections
136
Maximum Cable Lengths
137
Cable Shielding and Routing
138
Protective Connection and Equipotential Bonding
140
Control Cabinet Cooling
141
General Information on Ventilation
141
Ventilation Clearances
143
Notes on Dimensioning Climate Control Equipment
144
Power Losses of the Components
145
Service and Maintenance
147
Spare Parts
147
Replacing the Fan
148
Forming the DC Link Capacitors
151
Recycling and Disposal
154

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Siemens SINAMICS S220 Manuals

Siemens SINAMICS S220 Equipment Manual (320 pages)

Table of Contents

1 Introduction

2 Fundamental Safety Instructions

3 System Overview

4 Application Planning

5 Mounting

6 Line-Side Power Components

7 Smart Line Modules

8 Motor Modules

600 DC Link Components

10 Motor-Side Power Components

11 Accessories

12 Service and Maintenance

Siemens SINAMICS S220 Equipment Manual (156 pages)

Table of Contents

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