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Siemens SITRANS 1010AERWDP Operating Instructions Manual

Siemens SITRANS 1010AERWDP Operating Instructions Manual (278 pages)

Ultrasonic Flowmeters Portable Flowmeter

Brand: Siemens | Category: Measuring Instruments | Size: 2.75 MB

Table of Contents

Table of Contents
37
1 Introduction

45
- About this Field Manual
  45
- Conventions
  45
- General Installation Menu Notes
  45
- Introducing the FUP 1010P/WDP Flowmeter
  46
- Portable Configurations
  46
- Standard Portable Features
  47
- Performance
  49
  - Integral Datalogger
    49
  - Analog Outputs
    49
  - Alarm Functions
    50
- Meter Types
  50
- Dual Channel Flow
  50
- Dual Path Flow
  50
- CH 1+2 or CH 1-2 (Arithmetic) Flow
  50
- Thickness Gauge
  50
- Channel Functions
  51
- Transit-Time Mode
  51
  - Clamp-On
    51
  - Flow Tube
    51
  - Clamp-On Spool
    51
- Reflexor Mode
  51
- Getting Started
  52
  - Important Safety Considerations
    52
- Flowmeter Installation Steps
  52
  - Typical System- 1010P Portable Flowmeter Installation
    53
- The 1010P Keypad
  54
  - Keypad Function Chart
    54
- Introduction to the 1010P Menu Screens
  54
- How to Use the Installation Menu
  55
- Accessing and Leaving the Menu
  56
- How to Enter Data
  56
- The Meter Type Menu
  59
  - Dual Channel Flow
    60
  - Dual Path Flow
    60
  - Channel 1+2 and Channel 1-2
    60
  - Multi-Channel Meter Types
    61
  - Arithmetic Operation
    61
  - Multi-Path Operation
    61
  - Selecting a Meter Type
    62
  - Creating a New Site Setup
    63
- Battery Operation
  65
- The Charge Indicator LED
  65
- Forming the Battery (Optimizing Operating Time)
  66
- How to Use the Battery Charger
  66
- Using FASTSTART Setup
  75
- Choosing the Pipe Class/Size
  75
- Picking and Installing the Transducers
  76
2 The 1010P Installation Menu

79
- The Channel Setup Menu
  80
  - Channel Setup Menu Structure
    80
- How to Recall a Site Setup
  80
- How to Enable and Disable a Measurement Channel
  81
- How to Create/Name a Site Setup
  82
- How to Enable/Disable Site Security
  82
- How to Delete a Site Setup
  83
- How to Save/Rename a Site Setup
  83
- The Pipe Data Menu
  84
  - Pipe Data Menu Structure
    85
- How to Select a Pipe Class
  86
- How to Select a Pipe Size
  86
- How to Enter the Pipe OD (In. or MM.)
  87
- How to Select a Pipe Material
  87
- How to Enter the Wall Thickness
  87
- Liner Material
  88
- Liner Thickness
  88
- The Application Data Menu
  88
  - Application Data Menu Structure
    89
- How to Select a Liquid Class
  90
- How to Select a Pipe Temperature Range
  92
- Pipe Configuration
  92
  - Pipe Configuration Menu Structure
    93
  - Pipe Configuration Option List Definitions
    93
- The Pick/Install XDCR (Transducer) Menu
  94
  - Pick/Install Xdcr Menu Structure
    95
- How to Select a Transducer Model
  95
- How to Select a Transducer Size
  96
- How to Select a Transducer Mount Mode
  96
- Reviewing the Spacing Method
  97
- How to Use the Spacing Offset
  97
- Letter Index (1011 Transducer) - Letter and Number Index
  98
- Ducer)
  
  98
  - The 1011 Transducer
    98
  - The 990 Transducer
    98
  - The Ltn Menu Cell
    98
  - The Number Index Menu Cell
    98
  - How to Use [Install Completed?]
    99
    
    Force Transmit Procedure
    100
  - The Empty Pipe Set Menu
    103
    
    How to Use the Actual MTY Command
    103
    
    How to Use the Mtymatic Command
    103
    
    How to Use the Set Empty Command
    104
  - Zero Flow Adjust Menu
    104
    
    Actual Zero
    104
    
    Autozero
    104
    
    Reversamatic
    104
    
    Using Actual Zero
    105
    
    Using Reversamatic
    105
    
    Zeromatic
    105
    
    Zeromatic (Optional Function)
    106
  - The Operation Adjust Menu
    108
    
    Operation Adjust Menu Structure
    108
  - Damping Control
    109
  - Deadband Control
    109
  - Memory/Fault Set
    110
    
    Memory Delay (Sec)
    110
  - Reflexor Zero/Fault Set (Reflexor Mode Only)
    110
  - The Flow/Total Units Menu
    111
    
    Flow/Total Units Menu Structure
    111
  - Flow Display Range
    112
  - Flow Time Units
    112
  - Flow Volume Units
    112
  - Flow Display Scale
    113
  - Total Volume Units
    113
  - Totalizer Scale
    113
  - Total Resolution
    114
  - Totalizer Mode
    114
  - Batch/Sample Total
    115
    
    Totalizer Controls
    115
  - The Data Span/Set/Cal Menu
    116
    
    Data Span/Set/Cal Menu Structure
    116
  - Span Data
    117
    
    Max Flow
    118
    
    Max Temperature
    118
    
    Max Vs M/S
    118
    
    Min Flow
    118
    
    Min Vs M/S
    118
    
    Min Temperature
    119
  - Set Alarm Levels
    119
    
    High Flow
    119
    
    High Temperature
    119
    
    Low Flow
    119
    
    Low Temperature
    119
    
    Aeration
    120
    
    Interface Vs (M/S) Meters-Per-Second
    120
    
    Makeup Latch
    120
  - Calibrate Flowrate
    121
    
    Kc Calibration
    121
    
    Multipoint Calibration
    122
  - The Stripchart Setup Menu
    123
    
    Stripchart Setup Menu Structure
    123
  - Data Display
    124
  - Select Data
    124
  - Stripchart Clear
    125
  - The Datalogger Setup Menu
    125
    
    Datalogger Setup Menu Structure
    126
  - Time Base
    125
  - Datalogger Data
    127
  - Datalogger Mode
    127
  - Log Time Interval
    128
  - Datalogger Events
    129
  - Display Datalogger
    129
  - The I/O Data Control Menu
    130
    
    I/O Data Control Menu Structure
    131
  - Analog out Setup
    131
    
    Analog out Setup Data Categories
    131
    
    System 1010 Analog Outputs
    131
    
    Assigning Io Output Functions
    132
    
    Assigning Pgen Output Functions
    132
    
    Assigning Vo Output Functions
    132
    
    Pulse Output (Pgen Wiring)
    132
  - Relay Setup
    132
    
    Assigning Relay 1 and 2 Functions
    133
    
    Relay Option List
    133
  - Analog Input Setup (Optional Function)
    133
    
    Setting up the Analog Current Input
    134
  - The Diagnostics Data Menu
    134
    
    Diagnostic Data Menu Structure
    135
  - Flow Data Menu
    136
    
    Flow Data Menu Items
    137
    
    Vs M/S
    137
    
    Ancal
    138
    
    Hiflow and Loflow
    138
  - Main Diagnostics Screen
    136
    
    Main Diagnostic Menu Description
    136
  - The Application Info Menu
    139
    
    Application Info Menu Items
    139
  - The Liquid Data Menu
    139
    
    Liquid Data Menu Items
    140
  - The Site Setup Data Menu
    140
    
    Site Setup Menu Items
    140
    
    Introduction to [HF] Menu Item
    141
    
    Using the [HF] Menu Item
    141
    
    Manual" Adjustment Procedure
    142
    
    Automatic" Adjustment Procedure
    143
  - The Test Facilities Menu
    144
    
    Makeup
    144
    
    Test Facilities Commands
    144
    
    Detection Modes
    145
    
    Test Facilities Graph Screen
    145
    
    Correlated Plot
    146
    
    Diagnostic Text Display
    146
    
    Entering the Diagnostic Graph Screen
    146
    
    Time Base Control
    146
    
    Command Modes
    147
    
    Digital Damping Controls: (Hot Key 1 and 2)
    147
    
    Transit Time Adjustment: (Hot Key 3)
    147
    
    Envelope Threshold Adjustment: (Hot Key 5 & 6)
    148
    
    Zero Crossover Adjustment: (Hot Key 4)
    148
    
    Description of Graph Screen Text Display Parameters
    149
    
    Hot Key Summary
    149
    
    Signal Masking Function: (Hot Key 7)
    149
  - Troubleshooting Tips
    150
    
    Flow Computer Messages
    150
    
    Using the "F4" Reset Sequence
    151
    
    Troubleshooting with Transducer Test Blocks
    153
  - Using the 1012TB-1 and 2 Test Blocks
    153
  - Using the 996PSP Pipe Simulator
    154
    
    If a Pipe Simulator/Test-Block Test Fails
    156
  - Checklist for 1010 Startup & Performance
    157
  - Guide to a Smooth Installation
    157
  - Optimization/Correction of Problems
    158
3 Hardware Installation Guide

163
4 The Meter Facilities Menu and Graphic Display Screens

185
- Preferred Units
  185
- The Table Setups Menu
  186
- Pipe Table
  186
  - Pipe Table Menu Structure
    186
- Create/Edit Pipe
  187
- Delete Pipe
  188
- Transducer Type Menu
  188
  - Transducer Type Menu Structure
    189
- The Datalogger Control Menu
  190
  - Datalogger Control Menu Structure
    190
- Display Datalogger
  190
- Output Datalogger
  191
- Circular Memory
  191
- Est Log Time Left
  192
- Clear Datalogger
  192
- The Memory Control Menu
  192
  - Data Memory Left
    192
  - Memory Map
    192
  - Defragment
    192
- The Analog Output Trim Menu
  193
  - Analog Output Trim Menu Structure
    193
- Current Output Trim (Io1 and Io2)
  193
- Voltage Output Trim (Vo1 and Vo2)
  193
- Pgen Output Trim (Pgen 1 and Pgen 2)
  194
- The RTD Calibrate Menu (Optional)
  194
  - RTD Calibrate Menu Structure
    195
- RTD Calibration by Data Entry
  195
- Ice Bath RTD Calibration
  195
- The Clock Set Menu
  196
  - Clock Set Menu Structure
    196
- Date
  196
- Time
  196
- Setup
  197
  - Setup Menu Structure
    197
- Baud Rate
  197
- Parity
  198
- Data Bits
  198
- Line Feed
  198
- Network ID
  199
- RTS Key Time
  199
- Backlight
  199
- System Info
  200
- The 1010P Graphic Display Screens
  200
5 System 1010P Application Notes

203
- To Obtain Technical Assistance
  203
- Considerations for Critical Applications
  203
- Pipe Considerations for Clamp-On Transducers
  204
- Pipe Dimensions
  204
- Picking the Appropriate Transducer
  204
- Flow Velocity Range
  204
- Overview of System Performance
  205
- Accuracy
  205
- Repeatability
  205
- Data Stability
  205
  - Data Scatter
    205
  - Data Drift
    206
- Flow Conditions
  206
- Low Flow Rates
  206
- Flow Data Scatter and Damping
  206
  - System 1010P Damping and Slewing Controls
    206
  - Time Average
    206
  - Smartslew
    206
- Notes on Liquid Conditions
  207
- Erroneous Liquid Parameter Specification
  207
- Liquid Compatibility
  207
- Aeration
  207
- Slurries
  208
- Two-Phase Liquids
  208
- Viscous Liquids
  208
- Temperature and Pressure Ratings
  208
- Overview of System 1010P Memory Resources
  208
- Reference Tables
  209
- The Dual-Channel Menu Chart
  215
  - The Meter Type Menu
    215
  - The Meter Facilities Menu
    215
  - The Clamp-On Menu
    217
6 Operating System 1010P with Flow Tubes

221
- General Installation Guidelines
  221
- Liquid Applicability and Compatibility
  221
- Selecting the Right Flow Tube
  222
- Flow Tube Mounting Location
  222
- Flow Data Scatter and Damping
  223
  - Considerations for Critical Applications
    223
  - Overview
    224
  - Setup Procedure
    224
  - Specifications - CPVC Flow Tube
    229
  - Specifications - KYNAR PVDF Flow Tube
    229
  - Specifications - TEFLON PFA Flow Tube
    230
  - Specifications - 316 Stainless Steel Flow Tube
    230
    
    Additional Installation Notes
    231
- 7 The System 1010 Reflexor Flowmeter
  
  233
  - Reflexor Installation Steps
    233
  - Select a Transducer Set for Use by Reflexor
    233
  - Select the Transducer Mounting Location
    234
  - Mounting the Transducer
    235
  - Access the Install Xdcr (Transducer) Menu
    236
  - Connection of Transducer Cables
    236
  - Installing Reflexor Operating Mode
    236
  - Select Reflexor Operating Mode
    236
  - The Spectra Display Screen
    237
  - Cursor Use on the Spectra Graph
    238
  - How to Use Spectra Graph Data and Controls
    238
  - Available Adjustments to Spectra Graph
    239
  - Reflexor Diagnostic Data
    240
  - Display of "F" at no Flow Conditions
    241
  - Other Menu Entries
    241
  - Selection of Liquid Composition
    241
  - Introduction
    243
- 8 The Thickness Gauge
  
  243
  - The Wall Thickness Screen
    243
  - The Thickness Transducer
    244
  - Selecting the Thickness Gauge
    245
  - Calibrating the Thickness Gauge
    246
  - Manual Calibration of Thickness Gauge
    249
    
    Modify Vpl (Ips)
    249
    
    Select Material
    249
    
    Zero Set (Usecs)
    249
    
    Data Lock Level
    250
    
    Longitudinal Sound Velocity (Vpl) of Various Pipe Materials
    250
    
    Reset Defaults
    250
    
    Troubleshooting Guide
    250
  - Measuring the Pipe Wall Thickness
    251
APPENDIX A Engineering Drawings

255
Index

263

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