Suzuki FD 110 XC Manuals

Manuals and User Guides for Suzuki FD 110 XC. We have 1 Suzuki FD 110 XC manual available for free PDF download: Service Manual

Suzuki FD 110 XC Service Manual

Suzuki FD 110 XC Service Manual (193 pages)

Brand: Suzuki | Category: Bicycle | Size: 33.18 MB

Table of Contents

18 Vzr1800K9/Nk9 ('09-Model) 19

2
General Information 1

6
- Table of Contents
  6
- General Precautions
  7
- Warning/Caution/Note
  7
- Serial Number Location
  9
  - Fuel and Oil Recommendations
    9
  - Fuel
    9
  - Engine Oil
    10
  - Front Fork Oil
    10
- Break-In Procedures
  10
- Specifications
  11
Electrical

12
- Periodical Maintenance
  14
  - Periodical Maintenance Schedule
    15
    
    Periodic Maintenance Chart
    15
    
    Engine
    15
    
    Lubrication Points
    16
  - Maintenance and Tune-Up Procedures
    17
    
    Battery
    17
    
    Exhaust Pipe Bolts
    18
    
    Air Cleaner
    18
    
    Valve Clearance
    19
    
    Spark Plug
    21
    
    Engine Oil
    22
    
    Oil Filter
    22
    
    Fuel Hose
    23
    
    Fuel Filter
    23
    
    Carburetor
    23
    
    Drive Chain
    24
    
    Brake
    26
- Chassis
  26
  - Disc Brake
    27
  - Tire
    29
    
    Steering
    29
    
    Front Fork
    30
    
    Rear Suspension
    30
    
    Chassis Bolts and Nuts
    31
  - Compression Pressure Check
    33
  - Oil Pressure Check
    34
  - Automatic Clutch Inspection
    35
Engine

36
- Engine Components Removable with the Engine in Place
  37
- Engine Removal and Reinstallation
  38
  - Engine Removal
    38
  - Engine Reinstallation
    40
- Engine Disassembly
  41
  - Cylinder Head
    47
  - Gear Shifting Clutch
    49
  - Clutch Cover and Clutch Adjustments
    50
- Engine Components Inspection and Service
  50
  - First Clutch
    50
  - Gear Shifting Clutch
    51
  - Gear Shift Fork
    52
  - Crankcase Bearing and Oil Seal
    53
  - Cylinder Head Related Parts
    54
  - Rocker Arm and Shaft
    54
  - Valve and Valve Spring Disassembly
    55
  - Cylinder Head
    55
  - Valve
    56
  - Camshaft
    61
  - Camshaft Bearing
    61
  - Cylinder Distortion
    62
  - Cylinder Bore
    62
  - Piston Diameter
    62
  - Piston Pin
    64
  - Conrod
    64
  - Starter Clutch and Starter Driven Gear Bearing
    65
- Engine Reassembly
  66
  - Kick Starter
    68
Fuel and Lubrication System

82
- Fuel System
  83
- Fuel Tank, Fuel Valve, Fuel Filter and Fuel Level Gauge
  84
- Carburetor
  86
- Specifications
  86
  - I.D. No. Location
    86
  - Carburetor
    87
  - Slow System
    88
  - Main System
    88
  - Starter System
    89
  - Float System
    89
  - Transient Enrichment System
    90
  - Carburetor Removal
    91
  - Carburetor Jet Inspection
    92
  - Needle Valve Inspection
    92
  - Float Height Adjustment
    93
- Lubrication System
  94
  - Oil Pressure
    94
  - Oil Filter
    94
  - Oil Sump Filter
    94
  - Engine Lubrication System Chart
    95
  - Lubrication System
    96
Chassis

97
- Exterior Parts
  99
  - Removal
    101
  - Reinstallation
    102
  - Removal and Disassembly
    103
  - Front Brake
    103
  - Inspection and Disassembly
    104
  - Reassembly and Remounting
    106
- Front Wheel and Front Brake (Disc Brake)
  108
  - Removal and Disassembly
    108
  - Inspection and Disassemnbly
    108
  - Reassembly and Remounting
    109
  - Brake Disc
    109
  - Brake Pad Replacement
    110
  - Caliper Removal and Disassembly
    110
  - Caliper Inspection
    111
  - Caliper Reassembly and Remounting
    111
  - Master Cylinder Inspection
    113
  - Master Cylinder Reassembly and Remounting
    113
- Handlebar
  115
  - Removal
    115
  - Reassembly
    116
- Front Fork and Steering
  117
  - Removal and Disassembly
    118
  - Inspection
    121
  - Reassembly and Remounting
    122
- Rear Wheel and Rear Brake
  125
  - Removal and Disassembly
    125
  - Rear Brake
    127
  - Inspection and Disassembly
    128
  - Reassembly and Remounting
    129
- Rear Suspension
  131
  - Swing Arm and Shock Absorber
    131
  - Removal
    131
  - Inspection and Disassembly
    132
  - Reassembly and Remounting
    133
Electrical System

134
- Cautions in Servicing
  135
- Fuse
  135
- Location of Electrical Components
  137
- Charging and Lighting System
  138
  - Description
    138
  - Troubleshooting
    139
- Turn Signal Light
  138
- Starter System
  142
  - Description
    142
  - Troubleshooting
    143
  - Starter Motor Removal and Disassemble
    144
  - Starter Motor Inspection
    144
  - Starter Motor Reassembly
    145
  - Starter Relay Inspection
    146
- Ignition System
  147
  - Description
    147
  - Troubleshooting
    148
  - Inspection
    149
- Fuel Meter
  154
  - Fuel Meter Circuit
    154
  - Inspection
    154
- Combination Meter
  155
  - Removal and Disassembly
    155
  - Inspection
    156
- Lamps
  157
  - Headlight and Turn Signal Light
    157
  - Tail/Brake Light and Turn Signal Light
    158
  - Turn Signal Relay
    158
- Switches
  159
- Battery
  160
  - Specifications
    160
  - Intial Charging
    160
  - Servicing
    160
  - Recharging Operation
    161
  - Service Life
    162
Servicing Information

164
- Wiring Diagram
  164
- Troubleshooting
  165
  - Engine
    165
  - Carburetor
    168
  - Chassis
    169
  - Brakes
    170
  - Electrical
    171
  - Battery
    172
- Wiring Diagram Fd 110 (Xb517Qsc/Xb517Qd)
  173
- Wire Harness, Cable and Hose Routing
  174
  - Wire Harness Routing
    174
  - Cable Routing
    176
  - Front Brake Hose Routing
    177
  - Fuel Hose Routing
    178
  - Front Wheel Set up (Drum Type)
    180
  - Front Wheel Set up (Disk Type)
    181
  - Rear Wheel Set up
    182
  - Special Tools
    183
- Tightening Torque
  186
- Service Data
  189
  - Speedometer Light
    192
  - High Beam Indicator Light
    192
  - Turn Signal Indicator Light
    192
  - Capacity
    192
  - Fuel Tank
    193
  - Overhaul
    193
  - Front Fork Oil
    193

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