Toro 04841 Manuals

Manuals and User Guides for Toro 04841. We have 1 Toro 04841 manual available for free PDF download: Service Manual

Toro 04841 Service Manual

Toro 04841 Service Manual (216 pages)

Brand: Toro | Category: Lawn Mower | Size: 32.09 MB

Table of Contents

Table of Contents

8
- Chapter 1 :Safety
  
  10
  - Safety Instructions
    10
  - Safety and Instructional Decals
    13
Table of Contents

15
- Chapter 2 :Specificationsandmaintenance
  
  16
Table of Contents

33
- Chapter 3 :Troubleshooting
  
  34
  - GEARS - the Systematic Approach to Defining, Diagnosing and Solving Problems
    34
    
    Gather Information
    34
    
    Evaluate Potential Causes
    34
    
    Assess Performance
    34
    
    Repair
    34
    
    Solution Confirmation
    34
  - Operator Advisories
    35
  - Machine Faults
    37
  - Battery Charger Error and Fault Codes
    40
  - Electrical System Problems
    41
  - Aftercut Appearance
    43
  - Factors Affecting Grooming
    44
  - Grooming Reel Mechanical Problems
    45
Table of Contents

47
- Chapter 4 :Tractionandreeldrivesystems
  
  48
  - General Information
    48
    
    Disengaging the Drum Drive from Transmission
    48
  - Adjustments
    49
    
    Adjusting the Reel Drive Belt
    49
  - Service and Repairs
    51
    
    Reel Drive Belt
    51
    
    Reel Drive Assembly
    53
    
    Drum Drive Gear Box Assembly
    57
    
    Drum Assembly
    63
    
    Transmission Gear Box Assembly
    67
    
    Differential Assembly
    78
: Electrical System

81
- Chapter 5: Electrical System
  
  81
  - General Information
    82
    
    Operator's Manual
    82
    
    Electrical Schematics and Diagrams
    82
    
    Connecting the Lithium Battery Pack
    83
  - Electrical System Operation
    84
    
    Battery Charging
    84
    
    Start Process
    85
    
    Run Process
    85
    
    CAN-Bus Communications
    86
    
    Toro Electronic Controller (TEC)
    87
    
    Lithium-Ion Battery Controller (BMS)
    88
    
    Infocenter Display
    90
  - Adjustments
    100
    
    Traction Bail Proximity Sensor
    100
  - Testing the Electrical Components
    101
    
    Fuses
    102
    
    CAN Bus
    104
    
    Toro Electronic Controller (TEC)
    106
    
    Lithium-Ion Battery Controller (BMS)
    108
    
    Electric Motor
    110
    
    Key Switch
    111
    
    Throttle Potentiometer and Clutch Bail Potentiometer
    113
    
    Main Contactor
    116
    
    CAN-Bus Terminator Resistor
    119
    
    Relay
    120
  - Service and Repairs
    122
    
    Electric Motor
    122
    
    Servicing the Electric Motor
    124
    
    Lithium-Ion Battery Controller (BMS)
    127
    
    Lithium-Ion Battery Pack
    130
Table of Contents

137
- Chapter 6 :Controls,Wheelsandaccessories
  
  138
  - General Information
    138
    
    Operator's Manual
    138
  - Adjustments
    139
    
    Adjusting the Reel Cable
    139
  - Service and Repairs
    140
    
    Replacing the Brake Cable
    140
    
    Replacing the Reel Cable
    143
    
    Cutting Unit Drive Lever Assembly
    145
    
    Brake Latch Shaft
    147
    
    Handle Assembly
    149
    
    Kickstand
    156
    
    Transport Wheels (Optional)
    158
    
    Rail Kit Wheels (Optional)
    161
Table of Contents

163
- Chapter 7 :Dpacuttingunits
  
  164
  - General Information
    164
    
    Cutting Unit Operator's Manual
    164
    
    Grass Basket Installation
    164
    
    Supporting the Cutting Unit When Servicing
    165
  - Adjustments
    166
    
    DPA Cutting Unit Characteristics
    166
    
    Grass Shield Height Adjustment
    167
  - Service and Repairs
    168
    
    Bedbar Assembly
    168
    
    Servicing the Bedbar Adjuster
    172
    
    Bedknife
    174
    
    Cutting Unit Assembly
    177
- Chapter 8: Universal Groomer (Optional)
  
  179
  - Reel Assembly
    179
    
    Roller Assemblies
    187
General Information/Service and Repairs

191
- General Information
  192
  - Installation Instructions
    192
  - Grooming Performance
    192
- Service and Repairs
  193
- The Gear Box Assembly
  194
- The Idler Assembly
  202
- The Groomer Reel
  204
- The Height Adjuster Assembly
  207
- The Grooming Brush (Optional)
  209
- Electrical Drawing Designations
  212
- Electrical Schematic
  213
- Wire Harness Drawing
  214

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