Toro Reelmaster 2000-D Manuals

Manuals and User Guides for Toro Reelmaster 2000-D. We have 3 Toro Reelmaster 2000-D manuals available for free PDF download: Service Manual, Operator's Manual

Toro Reelmaster 2000-D Service Manual

Toro Reelmaster 2000-D Service Manual (208 pages)

Brand: Toro | Category: Tractor | Size: 7.53 MB

Table of Contents

Table of Contents

3
- Safety Instructions 1
  5
- Chapter 1 -- Safety
  
  6
  - Safety Instructions
    6
    
    Before Operating
    6
    
    While Operating
    6
    
    Maintenance and Service
    7
  - Jacking Instructions
    8
  - Safety and Instruction Decals
    8
Chapter 2 Product Records and Maintenance

9
- Maintenance
  9
- Product Records
  9
- Equivalents and Conversions
  10
- Torque Specifications
  11
Chapter 3 Engine

17
- Introduction 3
  17
- Introduction
  18
- Specifications
  19
- Adding Oil to Engine
  20
- Fuel Shutoff Valve
  20
- General Information
  20
- Adjust Engine Speed
  21
- Adjust Throttle Control
  21
- Adjustments
  21
- Fuel System
  22
- Service and Repairs
  22
- Air Cleaner
  24
- Exhaust System
  26
- Manual
  27
  - Radiator
    28
  - Engine Removal
    30
  - Engine Installation
    33
  - Engine PTO
    35
Chapter 4 Hydraulic System

37
- Hydraulic Schematic 4
  37
- Specifications
  38
- General Information
  40
  - Hydraulic Hoses
    40
    
    Hydraulic Fitting Installation
    40
    
    Check Hydraulic Fluid
    42
    
    Towing Traction Unit
    42
- Hydraulic Schematic
  43
- Hydraulic Flow Diagrams
  44
  - Traction Circuit
    45
    
    Lift Circuit
    47
    
    Mow Circuit
    49
- Special Tools
  50
  - Hydraulic Pressure Test Kit
    50
    
    Hydraulic Tester (Pressure and Flow)
    50
    
    Hydraulic Test Fitting Kit
    51
    
    Measuring Container
    51
- Troubleshooting
  52
- Testing
  55
  - Test No. 1: Traction Circuit Working Pressure
    56
    
    Test No. 2: Mow Circuit Working Pressure
    58
    
    Test No. 3: Traction Pump Flow
    60
    
    Test No. 4: Charge Pump Flow and Lift Relief Pressure
    62
    
    Test No. 5: Charge Pump Relief Pressure
    64
    
    Test No. 6: Reel Gear Pump Flow
    66
    
    Test No. 7: Manifold Relief Valve Pressure
    68
    
    Test No. 8: Cross--Over Relief Pressures
    70
    
    Test No. 9: Reel Motor Case Drain
    72
    
    Test No. 10: Wheel Motor Case Drain
    74
- Service and Repairs
  76
  - General Precautions for Removing and Installing Hydraulic System Components
    76
  - Check Hydraulic Lines and Hoses
    76
  - Flush Hydraulic System
    77
  - Hydraulic System Start-Up
    78
  - Hydraulic Pump Drive Belt
    79
  - Traction/Charge Pump
    80
  - Traction/Charge Pump Service
    84
  - Reel Gear Pump
    85
  - Reel Gear Pump Service (Barnes)
    86
  - Reel Gear Pump Service (Casappa)
    88
  - Wheel Motor
    90
  - Wheel Motor Service
    92
  - Cutting Reel Motor
    93
  - Cutting Reel Motor Service (Serial Number below 290000000)
    94
  - Cutting Reel Motor Service (Serial Number above 290000000)
    96
  - Hydraulic Manifold
    100
  - Hydraulic Manifold Service (Serial Number below 290000000)
    102
  - Hydraulic Manifold Service
    103
  - Wheel Drive Selector Valve
    110
  - Wheel Drive Selector Valve Service
    112
  - Front Lift Cylinder
    114
  - Front Lift Cylinder Service
    116
  - Rear Lift Cylinder
    118
  - Rear Lift Cylinder Service
    120
  - Control and Lift Relief Valves
    122
  - Hydraulic Reservoir
    125
  - Oil Cooler
    126
Electrical System

127
- Chapter 5 -- Electrical System
  
  127
  - Electrical Schematics and Electrical Harness and Connector Drawings
    127
  - Special Tools
    129
  - Troubleshooting
    130
    
    Starting Problems
    130
    
    General Run and Transport Problems
    132
    
    Cutting Unit Operating Problems
    133
  - Electrical System Quick Checks
    134
    
    Battery Test (Open Circuit Test)
    134
    
    Charging System Test
    134
    
    Glow Plug System Test
    134
    
    Check Operation of Interlock Switches
    135
    
    Starting System Test
    135
  - Adjustments
    136
    
    Neutral Switch
    136
  - Component Testing
    137
    
    Ignition Switch
    137
    
    Indicator Lights
    138
    
    Hour Meter
    139
    
    Reel Engage Switch
    139
    
    Reels on Indicator Light
    139
    
    Glow Relay
    140
    
    High Temperature Shutdown Switch
    141
    
    Engine Run Solenoid
    142
    
    Oil Pressure Switch
    142
    
    Solenoid Valve Coil
    143
    
    Standard Control Module
    144
    
    Traction Neutral Switch
    145
    
    Seat Switch
    146
    
    Parking Brake Switch
    147
    
    Backlap Switch
    148
    
    Cutting Unit Interlock Switch
    148
    
    Fuses
    149
    
    Diode Assembly
    150
  - Service and Repairs
    151
    
    Battery Care
    151
    
    Battery Storage
    151
    
    Battery Service
    152
    
    Specifications 6
    152
    
    Solenoid Valve Coil
    155
Section 6

157
- Service and Repairs 6
  157
- Chapter 6 -- Chassis
  
  158
  - Specifications
    158
  - Service and Repairs
    160
    
    Rear Wheel (Standard 2 Wheel Drive)
    160
    
    Rear Wheel (Optional 3 Wheel Drive)
    162
    
    Front Wheels and Brakes
    164
    
    Standard Seat
    166
    
    Suspension Seat
    167
    
    Steering Assembly
    168
    
    Front Lift Arms
    170
    
    Rear Lift Arm
    171
Section 7

173
- Special Tools 7
  173
- Chapter 7 -- Cutting Units
  
  174
  - Specifications
    174
  - Special Tools
    176
  - Troubleshooting
    178
    
    Factors that Can Affect Quality of Cut
    178
  - Adjustments
    180
    
    Characteristics
    180
  - Service and Repairs
    181
    
    Hydraulic Reel Motor
    181
    
    Bedbar
    182
    
    Bedknife Replacement and Grinding
    184
    
    Front and Rear Rollers
    185
    
    Roller Service
    186
    
    Cutting Reel
    188
    
    Prepare Reel for Grinding
    190
    
    Fixed Side Plate Installation
    191
    
    Skid Kit Installation
    192
- Chapter 8 -- Electrical Diagrams
  
  193
  - Circuit Diagrams
    193
  - Electrical Schematics
    193
  - Wire Harness Drawings
    193

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Toro Reelmaster 2000-D Operator's Manual

Toro Reelmaster 2000-D Operator's Manual (52 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 6.73 MB

Table of Contents

Table of Contents
2
Introduction
3
Safety
3
Specifications
11
- General Specifications
  11
- Measurements
  12
- Optional Equipment
  12
Setup
13
Before Operating
21
Operation
25
- Controls
  25
  - Hour Meter
    26
  - Parking Brake
    26
  - Oil Pressure Light
    26
  - Seat Adjustment
    26
- Starting and Stopping the Engine
  27
- Bleeding the Fuel System
  27
- Checking the Operation of the Interlock Switches
  28
- Towing the Traction Unit
  28
- Operating Characteristics
  29
- Selecting the Clip Rate (Reel Speed)
  29
- Training Period
  31
- Before Mowing
  31
- Transport Operation
  31
- Inspection and Clean-Up after Mowing
  31
- Standard Control Module (SCM)
  32
Maintenance
34
- Recommended Maintenance Schedule
  34
- Daily Maintenance Checklist
  35
- Service Interval Chart
  36
- Greasing the Bearings and Bushings
  37
- Removing the Hood
  38
- General Air Cleaner Maintenance
  38
- Cleaning the Radiator and Screen
  39
- Changing Engine Oil and Filter
  39
- Changing the Hydraulic System Fluid and Filter
  39
- Hydraulic System Test Ports
  40
- Fuel System
  40
- Adjusting the Traction Drive for Neutral
  41
- Adjusting Neutral Switch
  42
- Adjusting the Belts
  42
- Adjusting the Traction Pedal
  42
- Adjusting the Traction Pedal Damper
  43
- Adjusting the Hand Brake
  43
- Battery Care
  43
- Storing the Battery
  44
- Fuses
  44
- Backlapping
  45
- Electrical Schematic
  46
- Hydraulic Schematic
  47
Evaporative Emission Control Warranty Statement
51
The Toro General Commercial Products Warranty
52

Toro Reelmaster 2000-D Operator's Manual

Toro Reelmaster 2000-D Operator's Manual (52 pages)

traction unit

Brand: Toro | Category: Lawn Mower | Size: 2.28 MB

Table of Contents

Table of Contents
2
Introduction
3
Safety
3
Specifications
11
- General Specifications
  11
- Measurements
  12
- Optional Equipment
  12
Setup
13
Before Operating
22
Operation
26
- Controls
  26
  - Parking Brake
    27
  - Hour Meter
    27
  - Oil Pressure Light
    27
  - Seat Adjustments
    27
- Starting and Stopping the Engine
  28
- Bleeding the Fuel System
  29
- Checking the Operation of the Interlock Switches
  29
- Towing the Traction Unit
  30
- Operating Characteristics
  30
- Selecting the Clip Rate (Reel Speed)
  30
- Training Period
  32
- Before Mowing
  32
- Transport Operation
  32
- Inspection and Clean-Up after Mowing
  32
- Standard Control Module (SCM)
  33
Maintenance
35
- Recommended Maintenance Schedule
  35
- Daily Maintenance Checklist
  36
- Service Interval Chart
  37
- Greasing the Bearings and Bushings
  38
- Removing the Hood
  39
- General Air Cleaner Maintenance
  39
- Cleaning the Radiator and Screen
  40
- Changing Engine Oil and Filter
  40
- Changing the Hydraulic System Fluid and Filter
  40
- Hydraulic System Test Ports
  41
- Fuel System
  42
- Adjusting the Traction Drive for Neutral
  42
- Adjusting Neutral Switch
  43
- Adjusting the Belts
  43
- Adjusting the Traction Pedal
  44
- Adjusting the Traction Pedal Damper
  44
- Adjusting the Hand Brake
  45
- Battery Care
  45
- Storing the Battery
  45
- Fuses
  45
- Backlapping
  46
- Electrical Schematic
  48
- Hydraulic Schematic
  49
The Toro General Commercial Products Warranty
52

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