Toro REELMASTER 3500-D Manuals

Manuals and User Guides for Toro REELMASTER 3500-D. We have 2 Toro REELMASTER 3500-D manuals available for free PDF download: Service Manual, Operator's Manual

Toro REELMASTER 3500-D Service Manual

Toro REELMASTER 3500-D Service Manual (254 pages)

Brand: Toro | Category: Lawn Mower | Size: 7.22 MB

Table of Contents

Table of Contents

3
- Chapter 1 - Safety
  
  5
  - Safety Instructions
    5
- Chapter 2 - Product Records and Manuals
  
  9
  - Product Records
    9
  - Equivalents and Conversions
    10
  - Torque Specifications
    11
  - Maintenance Interval Charts
    12
Engine

19
- Chapter 3 - Peugeot Diesel Engine
  
  20
  - Introduction
    20
  - General Specifications
    21
  - Identification and Specifications
    21
  - Cylinder Head
    22
  - Cylinder Head Gasket
    22
  - Camshaft
    23
  - Valve Recess
    23
  - Valves
    23
  - Valve Guides
    24
  - Valve Springs
    24
  - Swirl Chambers
    25
  - Valve Seats
    25
  - Cylinder / Piston Matching
    26
  - Piston Pin
    26
  - Crankshaft
    27
  - Tightening Torques
    28
  - Special Tools
    29
  - Adjustments
    35
  - Engine Speed Adjustments
    35
  - Throttle Cable Adjustments
    35
  - Valve Clearance Adjustment
    35
  - Alternator
    36
  - Troubleshooting
    36
  - Fuel Injectors
    37
  - Fuel Injection Pump
    38
  - Low Power
    40
  - Noisy Engine
    41
  - Pre-Heating
    42
  - Smoke During Operation
    43
  - Starting Problems
    44
  - Glow Plug Test
    45
  - Injection Pump Timing
    45
  - Testing and Inspection
    45
  - Compression Test
    46
  - Injector Tests
    47
  - Injection Pump Fuel Delivery Test
    49
  - Thermostat Test
    50
  - Fuel System Service
    51
  - Injection Pump Removal
    51
  - Injection Pump Repair
    51
  - Priming the Fuel System
    51
  - Injector Service
    52
  - Timing Belt Removal
    54
  - Timing Belt Replacement
    54
  - Timing Belt Installation
    56
  - Injection Pump Timing
    58
  - Timing of Injection Pump
    58
  - Cylinder and Cylinder Block
    60
  - Preparation for Engine Repair
    60
  - Engine Removal and Installation
    61
  - Disassembly of External Components
    63
  - Engine Overhaul
    63
  - Injection Pump Removal
    64
  - Cylinder Head Removal
    65
  - Oil Pump Removal
    65
  - Crankshaft and Piston Removal
    66
  - Cylinder Head Overhaul
    67
  - Crankshaft Installation
    69
  - Pistons and Connecting Rod Assembly
    71
  - Oil Pump Installation
    72
  - Oil Seal Installation
    72
  - Flywheel Installation
    73
  - Cylinder Head Gasket Selection
    74
  - Cylinder Head Installation
    74
  - Cylinder Head Tightening
    75
  - Valve Clearance Adjustment
    75
  - Assembly of External Components
    78
Chapter 4 Hydraulic System

81
- Specifications
  82
- General Information
  83
- Hydraulic Flow Diagrams
  87
- Mowing Circuit
  97
- Troubleshooting
  97
  - Steering Loss
    102
  - Testing
    103
  - Test No. 2: Checking Counterbalance Pressure
    105
  - Test No. 3: Checking Mowing Circuit
    107
  - Test No. 9: Checking Traction Circuit Rear Motor Pressure (4WD Only)
    112
  - Adjustments
    113
  - Traction Pump Neutral Adjustment
    113
  - Reel Speed Control Adjustment
    114
  - Repairs
    115
  - Removing Hydraulic System Components
    115
  - Sundstrand Tandem Pump Repairs
    116
  - Shaft Seal Replacement
    116
  - Trunnion Seal Replacement
    117
  - Check and High Pressure Relief Valves
    118
  - Charge Pressure Relief Valve
    119
  - Disassembly of Sundstrand Tandem Pump
    120
  - Assembly of Sundstrand Tandem Pump
    122
Chapter 5 Electrical System

185
- Engine Crank and Start Circuit
  186
- Wiring Schematics
  186
- Engine Run Circuit
  187
- Special Tools
  189
- Starting Problems
  191
- Troubleshooting
  191
- General Run and Transport Problems
  194
- Ignition Key Switch
  199
- Testing
  199
- Seat Switch, Relay and Time Delay Capacitor
  200
- Traction (Neutral) Switch
  201
- Axle Hi/Low Switch
  202
- Backlap/Mow Variable Control Switch
  202
- PTO Switch
  203
- Start, Cutting Unit and High Temp. Relays
  204
- Glow Relay and Glow Plugs
  205
- Battery
  206
- Injection Pump (ETR) Solenoid
  206
- Gauges and Indicator Lights
  207
- High Temperature Shut-Down Switch
  208
- Temperature Gauge Sender
  208
- Engine Oil Pressure Switch
  209
- Fuel Gauge Sender
  209
- 4WD Solenoid
  210
- Reel Motor Solenoids
  210
- Battery Service
  211
- Repairs
  211
- Fuses
  212
- Traction (Neutral) Switch Replacement
  213
- 4WD Solenoid Coil Replacement
  214
- Reel Motor Solenoid Coil Replacement
  214
Chapter 6 Axles and Brakes

215
- Specifications
  216
- General Information
  217
- Adjustments
  218
  - Brake Adjustment
    218
  - Rear Axle Toe-In Adjustment
    218
  - Transaxle Shift Linkage Adjustment
    219
- Repairs
  220
- Front Axle Removal and Disassembly
  222
- Transaxle Service
  224
- Rear 4WD Axle Service
  226
Chapter 7 Cutting Units

237
- Specifications
  238
- Special Tools
  239
- Adjustments
  241
- Repairs
  245
- Hydraulic Motor Installation
  246
- Servicing the Bedknife/Bedbar Assembly
  248
- Servicing the Reel Assembly
  249
- Roller Removal and Installation
  252

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Toro REELMASTER 3500-D Operator's Manual

Toro REELMASTER 3500-D Operator's Manual (28 pages)

TRACTION UNITS

Brand: Toro | Category: Lawn Mower | Size: 1.78 MB

Table of Contents

Table of Contents
2
Safety Instructions
5
Symbol Glossary
6
Specifications
9
Before Operating
11
- Check Front Axle Oil Level
  13
- Before Operating
  14
Controls
15
Operating Instructions
17
2-Wheel Drive
21
4-Wheel Drive
22
Figures
23
Figures
26
Product Identification
28

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