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6K1
Yamaha 6K1 Manuals
Manuals and User Guides for Yamaha 6K1. We have
1
Yamaha 6K1 manual available for free PDF download: Service Manual
Yamaha 6K1 Service Manual (386 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 8.67 MB
Table of Contents
How to Use this Manual
5
Chapter 1. General Information
8
Good Working Practices
11
Disassembly and Assembly
12
Removing and Installing
16
Chapter 2. Specifications
19
General Specifications
20
General Torques
32
Chapter 3. Periodic Inspections and Adjustments
33
Maintenance Interval Chart
35
Checking the Fuel Filter
38
Adjusting the Throttle Position Sensor
42
Adjusting the Engine Idling Speed
43
Checking the Drive Belt
45
Changing and Checking the Gear Oil
51
Checking the Battery
53
Checking the Spark Plugs
54
Lubrication Points
56
Chapter 4. Fuel System
57
Disassembling/Assembling the Vapor Separator
68
Removing/Installing the Pressure Regulator
71
Installing the Throttle Position Sensor
79
Disassembling/Assembling the Low-Pressure Fuel Line
102
Checking the Check Valve
103
Checking the Fuel Pumps
108
Chapter 5. Power Unit
115
Removing the Flywheel Magnet Assembly
118
Installing the Flywheel Magnet Assembly
119
Disconnecting/Connecting the Hoses
122
Removing/Installing the Power Unit
126
Disassembling/Assembling the Junction Box Assembly
137
Checking the Cylinder Heads
159
Checking the Pressure Control Valve
162
Checking the Cylinder Body
172
Chapter 6. Lower Unit
180
Installing the Propeller
187
Disassembling/Assembling the Propeller Shaft Assembly
197
Installing the Propeller Shaft Housing Assembly
201
Installing the Pinion
207
Disassembling/Assembling the Propeller Shaft Housing Assembly
222
Selecting the Pinion Shims
239
Selecting the Forward Gear Shims
241
Selecting the Reverse Gear Shims
243
Measuring the Reverse Gear Backlash
253
Selecting the Propeller Shaft Shims
261
Chapter 7. Bracket Unit
273
Disassembling/Assembling the Upper Case Assembly
283
Installing the Power Trim and Tilt Motor
298
Installing the Trim Rams
314
Chapter 8. Electrical Systems
316
Electrical Components
319
Wire Harness
324
Measuring a Low Resistance
328
Ignition System
329
Checking the Ignition Spark Gap
330
Measuring the Pulser Coil Output Peak Voltage
333
Checking the Spark Plug Caps
334
Ignition Control System
335
Checking the Shift Position Switch
339
Fuel Control System
340
Checking the Intake Air Temperature Sensor
345
Checking the Fuel Injectors
346
Checking the Water Detection Switch
348
Starting System
349
Checking the Magnetic Switch Relay
357
Charging System
359
Oil Feed Pump Control System
362
Power Trim and Tilt System
365
Checking the Armature
371
Chapter 9. Trouble Analysis
373
Wiring Diagram
383
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