Yamaha FZS1000(N) 2001 Manuals

Yamaha FZS1000(N) 2001 Manuals

Manuals and User Guides for Yamaha FZS1000(N) 2001. We have 1 Yamaha FZS1000(N) 2001 manual available for free PDF download: Service Manual

Yamaha FZS1000(N) 2001 Service Manual

Yamaha FZS1000(N) 2001 Service Manual (403 pages)

FZS1000(N) 2001

Brand: Yamaha | Category: Motorcycle | Size: 15.72 MB

Table of Contents

Table of Contents

7
- How to Use this Manual
  5
- General Information
  6
- Periodic Checks and Adjustments
  6
  - Table of Contents
    7
- Specifications
  6
- Chapter 1 General Information
  12
- Motorcycle Identification
  12
  - Vehicle Identification Number
    12
  - Model Code
    12
- Important Information
  13
  - Preparation for Removal and Disassembly
    13
  - Replacement Parts
    13
  - Gaskets, Oil Seals and O-Rings
    13
  - Lock Washers/Plates and Cotter Pins
    13
  - Bearings and Oil Seals
    14
  - Circlips
    14
- Checking the Connections
  15
- Special Tools
  16
Engine

21
- Chapter 2. Specifications
  23
- General Specifications
  23
- Engine Specifications
  24
- Cooling System
  25
- Spec
  32
  - Chassis Specifications
    33
  - Electrical Specifications
    37
  - Tightening Torques
    40
    
    General Tightening Torques
    40
    
    Engine Tightening Torques
    41
    
    Chassis Tightening Torques
    44
  - Lubrication Points and Lubricant Types
    45
    
    Chassis
    46
  - Cooling System Diagrams
    47
  - Engine Oil Lubrication Chart
    51
  - Lubrication Diagrams
    52
  - Cable Routing
    57
Table of Contents

66
- Chapter 3 Periodic Checks and Adjustments
  68
- Introduction
  68
- Periodic Maintenance/Lubrication Intervals
  68
- Front Cowling/Seat/Side Cover/Fuel Tank
  70
  - Front Cowling
    70
  - Seat, Side Cover and Fuel Tank
    71
- Engine
  72
- Chassis
  100
  - Adjusting the Front Brake
    100
  - Adjusting the Rear Brake
    101
  - Checking the Brake Fluid Level
    102
  - Checking the Brake Pads
    103
  - Adjusting the Rear Brake Light Switch
    103
  - Checking the Brake Hoses
    104
  - Bleeding the Hydraulic Brake System
    104
  - Adjusting the Shift Pedal
    105
  - Adjusting the Drive Chain Slack
    106
  - Lubricating the Drive Chain
    108
  - Checking and Adjusting the Steering Head
    108
  - Checking the Front Fork
    110
  - Adjusting the Front Fork Legs
    110
  - Adjusting the Rear Shock Absorber Assembly
    112
  - Checking the Tires
    114
- Chk Adj
  118
Chas

129
- Chapter 4 Chassis
  131
- Front Wheel and Brake Discs
  131
  - Front Wheel
    132
  - Removing the Front Wheel
    133
  - Disassembling the Front Wheel
    133
  - Checking the Front Wheel
    134
  - Checking the Brake Discs
    135
  - Assembling the Front Wheel
    136
  - Installing the Front Wheel
    137
  - Adjusting the Front Wheel Static Balance
    137
- Rear Wheel and Brake Disc
  139
  - Rear Wheel
    139
  - Removing the Rear Wheel
    142
  - Checking the Rear Wheel
    143
  - Checking the Rear Wheel Drive Hub
    143
  - Checking and Replacing the Rear Wheel Sprocket
    143
  - Checking the Brake Disc
    144
  - Installing the Rear Wheel
    145
  - Adjusting the Rear Wheel Static Balance
    145
- Front and Rear Brakes
  146
- Front Fork
  174
  - Removing the Front Fork Legs
    176
  - Disassembling the Front Fork Legs
    176
  - Checking the Front Fork Legs
    178
  - Assembling the Front Fork Legs
    179
  - Installing the Front Fork Legs
    183
- Handlebar
  184
  - Removing the Handlebar
    185
  - Checking the Handlebar
    185
  - Installing the Handlebar
    186
- Steering Head
  188
  - Removing the Lower Bracket
    189
  - Checking the Steering Head
    189
  - Installing the Steering Head
    190
- Rear Shock Absorber Assembly
  191
- Swingarm and Drive Chain
  195
  - Removing the Swingarm
    197
  - Removing the Drive Chain
    198
  - Checking the Swingarm
    198
  - Checking the Drive Chain
    199
  - Installing the Drive Chain
    201
  - Installing the Swingarm
    201
Eng

204
- Chapter 5 Overhauling the Engine
  208
- Engine
  208
  - Drive Sprocket and Exhaust Pipe
    208
  - Leads and Hoses
    209
  - Engine
    210
  - Installing the Engine
    211
- Camshaft
  212
  - Cylinder Head Covers
    212
  - Camshafts
    213
  - Removing the Camshafts
    215
  - Checking the Camshafts
    216
  - Checking the Timing Chain, Camshaft Sprockets, and Timing Chain Guides
    218
  - Checking the Timing Chain Tensioner
    218
  - Installing the Camshafts
    219
- Cylinder Head
  223
  - Removing the Cylinder Heads
    224
  - Checking the Cylinder Heads
    224
  - Installing the Cylinder Head
    225
- Valves and Valve Springs
  226
  - Removing the Valves
    228
  - Checking the Valves and Valve Guides
    229
  - Checking the Valve Seats
    231
  - Checking the Valve Springs
    233
  - Checking the Valve Lifters
    234
  - Installing the Valves
    234
- Generator
  236
  - Removing the Generator
    237
  - Instatlling the Generator
    237
- Pickup Coil
  239
  - Removing the Plckup Coil Rotor
    241
  - Installing the Pickup Coil Rotor
    241
- Clutch
  243
  - Clutch Cover
    243
  - Clutch
    245
  - Removing the Clutch
    247
  - Checking the Friction Plates
    247
  - Checking the Clutch Plates
    249
  - Checking the Clutch Springs
    249
  - Checking the Clutch Housing
    250
  - Checking the Clutch Boss
    250
  - Checking the Pressure Plate
    250
  - Checking the Pull Lever and Pull Rod
    250
  - Checking the Starter Clutch
    251
  - Installing the Clutch
    252
- Shift Shaft
  255
  - Generator Rotor Cover
    255
  - Checking the Shift Shaft
    256
  - Checking the Stopper Lever
    256
  - Installing the Shift Shaft
    256
- Oil Pan and Oil Pump
  257
  - Removing the Oil Pan
    260
  - Checking the Oil Pump
    260
  - Checking the Relief Valve
    261
  - Checking the Oil Delivery Pipe
    261
  - Checking the Oil Strainer
    261
  - Assembling the Oil Pump
    261
  - Installing the Oil Pump
    262
  - Installing the Oil Strainer
    262
  - Installing the Oil Pan
    263
- Crankcase
  264
  - Connecting Rods and Pistons
    266
  - Crankshaft
    267
  - Disassembling the Crankcase
    268
  - Removing the Connecting Rods and Pistons
    269
  - Removing the Crankshaft Assembly
    270
  - Checking the Cylinders and Pistons
    271
  - Checking the Piston Rings
    272
  - Checking the Piston Pins
    273
  - Checking the Crankshaft and Connecting Rods
    274
  - Checking the Crankcase
    279
  - Checking the Bearings and Oil Seals
    279
  - Checking the Sprockets and Chains
    280
  - Installing the Crankshaft
    280
  - Installing the Connecting Rod and Piston
    281
  - Assembling the Crankcase
    283
- Transmission
  285
  - Transmission, Shift Drum Assembly and Shift Forks
    285
  - Removing the Transmission
    290
  - Checking the Shift Forks
    290
  - Checking the Shift Drum Assembly
    291
  - Checking the Transmission
    291
  - Installing the Transmission
    292
Cool

295
- Chapter 6 Cooling System
  297
- Radiator
  297
  - Checking the Radiator
    298
  - Installing the Radiator
    299
- Thermostat
  300
  - Checking the Thermostat
    302
  - Assembling the Thermostat
    302
  - Installing the Thermostat
    303
- Water Pump
  304
  - Disassembling the Water Pump
    306
  - Checking the Water Pump
    306
  - Assembling the Water Pump
    307
Carb

310
- Air Filter Case
  312
- Carburetors
  312
- Chapter 7
  312
- Checking the Carburetors
  317
- Assembling the Carburetors
  319
- Installing the Carburetors
  320
- Measuring and Adjusting the Fuel Level
  321
- Checking and Adjusting the Throttle Position Sensor
  322
- Checking the Fuel Pump
  324
- Air Induction System
  325
  - Air Injection
    325
  - Air Cutoff Valve
    325
  - Air Induction System Diagrams
    326
  - Checking the Air Induction System
    327
Elec

329
- Electrical Components
  331
- Arrangement of the Electrical Components and Couplers
  332
- Chapter 8
  332
- Instrument Functions
  336
- Checking Switch Continuity
  338
  - Checking the Switches
    339
- Checking the Bulbs and Bulb Sockets
  340
- Ignition System
  343
- Electric Starting System
  347
  - Electric Starting System Circuit Diagram
    347
  - Starting Circuit Cutoff System Operation
    348
  - Troubleshooting
    349
  - Starter Motor
    352
  - Checking the Starter Motor
    354
  - Assembling the Starter Motor
    355
- Charging System
  357
- Lighting System
  364
  - Circuit Diagram
    365
- Signal System
  365
  - Troubleshooting
    367
- Cooling System
  373
- Fuel Pump System
  376
  - Circuit Diagram
    376
  - Fuel Pump Circuit Operation
    377
  - Troubleshooting
    378
  - Checking the Fuel Pump
    380
- Exup System
  381
  - Circut Diagram
    381
  - Troubleshooting
    382
- Self-Diagnosis
  385
Trbl Shtg

392
- Chapter 9
  394
- Fuel System
  394
- Starting Problems Engine
  394
- Electrical Systems
  395
- Incorrect Engine Idling Speed Engine
  395
  - Fuel System
    395
  - Engine
    395
  - Fuel System
    396
- Faulty Gear Shifting Shifting Is Difficult
  396
  - Shift Pedal Does Not Move
    396
  - Jumps out of Gear
    396
- Faulty Clutch Clutch Slips
  397
  - Clutch Drags
    397
- Overheating Engine
  397
  - Cooling System
    397
  - Fuel System
    397
  - Chassis
    397
  - Electrical Systems
    397
- Faulty Front Fork Legs Leaking Oil
  398
  - Malfunction
    398
- Overcooling Cooling System
  398
- Poor Braking Performance
  398
- Unstable Handling
  399
  - Faulty Lighting or Signaling System
    400

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