Yamaha SX200C Manuals

Manuals and User Guides for Yamaha SX200C. We have 2 Yamaha SX200C manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha SX200C Service Manual

Yamaha SX200C Service Manual (329 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 15.62 MB

Table of Contents

General Information

7
- General Information
  6
- Specifications
  6
- Periodic Inspections and Adjustments
  6
  - Table of Contents
    7
- Identification
  9
- Serial Number
  9
- Starting Serial Numbers
  9
- Safety While Working
  10
- Fire Prevention
  10
- Ventilation
  10
- Self-Protection
  10
- Oils, Greases and Sealing Fluids
  10
- Good Working Practices
  11
- Disassembly and Assembly
  12
- Special Tools
  13
- Measuring
  13
- Removing and Installing
  15
Section 2

18
- Fuel System
  19
- General Specifications
  19
- Specifications
  19
- Maintenance Specifications
  21
- Power Unit
  21
- Electrical
  23
- Lower Unit
  23
- Spec
  23
- Dimensions
  27
- Specified Torques
  30
- Tightening Torques
  30
- General Torques
  32
Section 3

33
- Insp Adj
  34
- Maintenance Interval Chart
  34
- Fuel System
  35
- Inspecting the Fuel Line
  35
- Inspecting the Top Cowling Fit
  35
- Top Cowling
  35
- Inspecting the Fuel Filter
  36
- Measuring the Fuel Pressure (High-Pressure Fuel Line)
  36
- Control System
  37
- Synchronizing the Throttle Valves
  37
- Adjusting the Engine Idling Speed
  38
- Adjusting the Throttle Position Sensor
  39
- Adjusting the Remote Control Shift Cable
  40
- Adjusting the Remote Control Throttle Cable
  41
- Cooling System
  42
- Inspecting the Cooling Water Discharge
  42
- Oil Injection System
  42
- Synchronizing the Oil Pump
  42
- Air Bleeding the Oil Injection System
  43
- Measuring the Oil Pump Discharge
  44
- Inspecting the Power Trim and Tilt Fluid Level
  46
- Power Trim and Tilt System
  46
- Changing and Inspecting the Gear Oil
  47
- Inspecting the Gear Oil Level
  47
- Lower Unit
  47
- Inspecting the Lower Unit (for Air Leaks)
  48
- General
  49
- Inspecting the Anodes
  49
- Inspecting the Battery
  49
- Inspecting the Spark Plugs
  50
- Lubrication Points
  52
Fuel

53
Lowr

142
Propeller Shaft Housing Assembly Lowr (Regular Rotation Models)

159
- Inspecting the Bearing
  159
- Inspecting the Propeller Shaft Housing
  159
- Assembling the Propeller Shaft Housing
  160
- Inspecting the Dog Clutch
  160
- Inspecting the Propeller Shaft
  160
- Installing the Propeller Shaft Housing Assembly
  161
- Drive Shaft (Regular Rotation Models)
  162
- Removing/Installing the Drive Shaft
  162
- 90890-06501 Guide Plate Stand
  164
- Bearing Puller
  164
- Disassembling the Drive Shaft Housing Assembly
  164
- Disassembling the Forward Gear Assembly
  164
- Removing the Drive Shaft
  164
- Slide Hammer
  164
- Small Universal Claws
  164
- YB-06096 Guide Plate
  164
- Assembling the Forward Gear Assembly
  165
- Inspecting the Bearings
  165
- Inspecting the Drive Shaft
  165
- Inspecting the Drive Shaft Housing
  165
- Inspecting the Pinion
  165
- Assembling the Drive Shaft Housing Assembly
  166
- I Except for USA and Canada
  166
- Å for USA and Canada
  166
- Installing the Drive Shaft
  167
- Lower Case Assembly (Regular Rotation Models)
  168
Lower Case Assembly Lowr (Regular Rotation Models)

169
- Assembling the Lower Case Assembly
  169
- Assembly
  169
- Disassembling the Lower Case Assembly
  169
- Inspecting the Drive Shaft Sleeve
  169
- Inspecting the Needle Bearing
  169
- Lower Unit (Dual Propeller Models)
  171
- Inspecting the Propellers
  172
- Removing the Propellers
  172
- Installing the Propellers
  173
- Removing/Installing the Water Pump
  174
- Water Pump (Dual Propeller Models)
  174
- Inspecting the Impeller and Impeller Housing Cup
  176
- Inspecting the Impeller Housing
  176
- Inspecting the Woodruff Key
  176
- Installing the Impeller and Impeller Housing
  176
- Removing/Installing the Shift Rod
  177
- Shift Rod (Dual Propeller Models)
  177
- Removing the Shift Rod
  178
- Propeller Shaft Housing Assembly (Dual Propeller Models)
  179
- Removing/Installing the Propeller Shaft Housing Assembly
  179
- Disassembling/Assembling the Propeller Shaft Housing Assembly
  180
- Disassembling the Propeller Shaft Housing Assembly
  182
- Removing the Outer Propeller Shaft
  182
- Removing the Propeller Shaft Housing Assembly
  182
- Disassembling the Outer Propeller Shaft Assembly
  183
- Inspecting the Bearings
  183
- Inspecting the Outer Propeller Shaft
  183
- Inspecting the Propeller Shaft Housing
  183
- Inspecting the Rear Gear
  183
- Removing the Rear Gear Assembly
  183
- Assembling the Outer Propeller Shaft Assembly
  184
- Assembling the Propeller Shaft Housing Assembly
  184
- Installing the Propeller Shaft Housing Assembly
  186
- Drive Shaft (Dual Propeller Models)
  187
- Removing/Installing the Drive Shaft
  187
- Inspecting the Drive Shaft
  189
- Inspecting the Pinion
  189
- Installing the Drive Shaft
  189
- Removing the Drive Shaft
  189
- Assembling the Drive Shaft Housing Assembly
  190
- Disassembling the Drive Shaft Housing Assembly
  190
- Inspecting the Drive Shaft Housing
  190
- Disassembling/Assembling the Inner Propeller Shaft Assembly
  191
- Inner Propeller Shaft Assembly (Dual Propeller Models)
  191
- Disassembling the Front Gear Assembly
  193
- Inspecting the Bearing
  193
- Inspecting the Dog Clutches
  193
- Inspecting the Front Gear
  193
- Inspecting the Inner Propeller Shaft
  193
- Removing the Spring
  193
- Assembling the Front Gear Assembly
  194
- Installing the Spring
  194
- Disassembling/Assembling the Lower Case Assembly
  195
- Lower Case Assembly (Dual Propeller Models)
  195
- Assembling the Lower Case Assembly
  196
- Bearing/Oil Seal Attachment
  196
- Disassembling the Lower Case Assembly
  196
- Inspecting the Drive Shaft Sleeve
  196
- Inspecting the Needle Bearing
  196
- Slide Hammer
  196
- YB-06096 Bearing Puller
  196
- YB-06194 / 90890-06636 Driver Rod
  196
- Shimming (Regular Rotation Models)
  198
- Selecting the Pinion Shims
  199
- Shimming (Regular Rotation Models) (for Usa and Canada)
  199
- Selecting the Forward Gear Shims
  201
- Selecting the Reverse Gear Shims
  203
- Selecting the Pinion Shims
  205
- Shimming (Regular Rotation Models) (Except for Usa and Canada)
  205
- Selecting the Forward Gear Shims
  207
- Selecting the Reverse Gear Shim
  208
- Backlash (Regular Rotation Models)
  210
- Measuring the Forward Gear Backlash
  210
- Measuring the Reverse Gear Backlash
  212
- Shimming (Dual Propeller Models)
  215
- Selecting the Pinion Shims
  216
- Selecting the Front Gear Shims
  218
- Selecting the Rear Gear Shims
  219
- Selecting the Outer Propeller Shaft Shims
  221
- Backlash (Dual Propeller Models)
  222
- Measuring the Front Gear Backlash
  222
- Measuring the Rear Gear Backlash
  224
- Brkt
  226
- Elec
  268
- Trbl Anls
  319

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Yamaha SX200C Owner's Manual

Yamaha SX200C Owner's Manual (118 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 2.32 MB

Table of Contents

Table of Contents

4
- General Information
  5
- Chapter 1 IDENTIFICATION NUMBERS RECORD
  6
- Key Number
  6
- Outboard Motor Serial Number
  6
- Emission Control Information
  7
- Safety Information
  8
- Important Labels
  10
  - Warning Labels
    10
  - Caution Labels
    10
- Basic Boating Rules
  11
  - Rules of the Road
    11
- Fueling Instructions
  15
  - Gasoline
    16
  - Engine Oil
    16
- Battery Requirement
  17
- Propeller Selection
  18
- Start-In-Gear Protection
  19
Chapter 2 1 2

21
- Basic Components
  21
- Digital Speedometer
  22
- Digital Tachometer
  22
- Main Components
  22
- Operations of Controls and Other Functions
  23
  - Remote Control
    23
  - Trim Tab
    27
  - Power Trim/Tilt Switch
    28
  - Digital Tachometer
    29
  - Digital Speedometer
    31
  - Tilt Support Lever
    34
  - Top Cowling Lock Levers
    35
  - Flushing Device
    35
- Warning System
  36
  - Overheat Warning
    36
  - Oil Level Warning / Oil Filter Clogging Warning
    37
Chapter 3 1 2

39
- Operation
  39
- Mounting the Outboard Motor
  41
- Filling Fuel and Engine Oil
  43
  - Filling Fuel
    43
  - Filling Oil
    44
- Pre-Operation Checks
  47
- Operation after a Long Period of Storage
  48
- Breaking in Engine
  49
- Starting Engine
  51
- Warming up Engine
  54
- Shifting
  55
  - Forward
    55
  - Reverse
    55
- Stopping Engine
  56
- Trimming Outboard Motor
  57
  - Adjusting Trim Angle
    58
- Tilting Up/Down
  60
- Cruising in Other Conditions
  62
  - Cruising in Salt Water
    62
  - Cruising in Turbid Water
    62
Chapter 4 1 2

63
- Maintenance
  63
- Specifications
  64
- Transporting and Storing Outboard Motor
  66
  - Trailering Outboard Motor
    66
  - Storing Outboard Motor
    66
- Periodic Maintenance
  71
  - Replacement Parts
    71
  - Maintenance Chart
    72
  - Greasing
    73
  - Cleaning and Adjusting Spark Plug
    74
  - Checking Top Cowling
    75
  - Checking Fuel System
    76
  - Inspecting Fuel Filter
    77
  - Inspecting Idling Speed
    78
  - Checking Water in Engine Oil Tank
    79
  - Replacing Fuse
    80
  - Checking Wiring and Connectors
    80
  - Exhaust Leakage
    80
  - Water Leakage
    80
  - Checking Power Trim and Tilt System
    81
  - Checking Propeller
    82
  - Changing Gear Oil
    84
  - Inspecting and Replacing Anode(S)
    85
  - Checking Battery
    86
  - Checking Bolts and Nuts
    89
  - Motor Exterior
    89
  - Cleaning Cooling-Water Passages
    90
  - Coating the Boat Bottom
    91
Chapter 5 1 2

93
- Trouble Recovery
  93
- Troubleshooting
  94
- Temporary Action in Emergency
  98
  - Impact Damage
    98
  - Power Trim/Tilt will Not Operate
    98
  - Starter will Not Operate
    99
  - Engine Fails to Operate
    101
  - Low Oil Level Warning Activates
    103
  - Treatment of Submerged Motor
    105
- Index
  107

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