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SJ-P60M
SJ-P65M
SJ-P70M
Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.
CAUTIONS AND INFORMATIONS .................................................................................................................. 2
SPECIFICATIONS ............................................................................................................................................ 3
DESIGNATION OF VARIOUS PARTS ............................................................................................................. 4
LIST OF ELECTRICAL PARTS ........................................................................................................................ 5
DIMENSIONS ................................................................................................................................................... 5
WIRING DIAGRAM ........................................................................................................................................... 7
FUNCTIONS ................................................................................................................................................... 11
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS ............................................................. 15
COOLING UNIT .............................................................................................................................................. 23
REPLACEMENT PARTS LIST ....................................................................................................................... 25
SERVICE MANUAL
REFRIGERATOR-FREEZER
MODELS
In the interests of user-safety (Required by safety regulations in some
SJ-D59M
countries) the set should be restored to its original condition and only
SJ-D64M
parts identical to those specified should be used.
SJ-D69M

TABLE OF CONTENTS

SHARP CORPORATION
1
SJ-D59M-GL/GY/SLG
SJ-P60M-GL/GY/SLG
SJ-D64M-GL/GY/SLG
SJ-P65M-GL/GY/SLG
SJ-D69M-GL/GY/SLG
SJ-P70M-GL/GY/SLG
DESTINATION ......................... T
SJ-D59M/P60M
SJ-D64M/P65M
SJ-D69M/P70M
S5311SE68CPUT
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Summary of Contents for Sharp SJ-D59M-GL

  • Page 1: Table Of Contents

    SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M SERVICE MANUAL S5311SE68CPUT REFRIGERATOR-FREEZER MODELS SJ-D59M-GL/GY/SLG SJ-P60M-GL/GY/SLG SJ-D64M-GL/GY/SLG SJ-P65M-GL/GY/SLG SJ-D69M-GL/GY/SLG SJ-P70M-GL/GY/SLG In the interests of user-safety (Required by safety regulations in some SJ-P60M SJ-D59M countries) the set should be restored to its original condition and only SJ-P65M SJ-D64M parts identical to those specified should be used.
  • Page 2: Cautions And Informations

    SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M CAUTIONS AND INFORMATIONS In case of following troubles, the cause is not related with the failure of refrigerator. Please mention the correct way to the customer for the use of refrigerator when the repairing. 1. Some foods freezed in the refrigerator compartment. Do not place food directly in front of cold air outlet.
  • Page 3: Specifications

    SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M SPECIFICATIONS Items SJ-D59M SJ-P60M SJ-D64M SJ-P65M SJ-D69M SJ-P70M Type 2-Door 2-Door 2-Door Outer dimensions Height 1620mm(63.8") 1720mm(67.7") 1820mm(71.6") Width 760mm(29.9") 760mm(29.9") 760mm(29.9") Depth 740mm(29.1") 740mm(29.1") 740mm(29.1") Rated storage volume [ ISO ] 492 liter (17.7 cu.ft) 535 liter (18.9 cu.ft) 577 liter (20.4 cu.ft) (Rated volume) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft) R: 341 liter(12.1 cu.ft) R: 384 liter(13.6 cu.ft) R: 426 liter(15.1 cu.ft)
  • Page 4: Designation Of Various Parts

    SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M DESIGNATION OF VARIOUS PARTS The names in parenthesis" [ ]" are the denominations used in the REPLACEMENT PARTS LIST. 1. Freezer light [Lamp] 2. Freezer fan 3. Freezer shelf [F shelf ass'y] 4. Ice cube maker 5. Ice cube box [Ice storage box] 6.
  • Page 5: List Of Electrical Parts

    SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M LIST OF ELECTRICAL PARTS ITEMS TYPE NAME RATING SPECIFICATIONS Thermostat MM1-8123 125V 6A (At normal notch) 250V 3A ON/OFF : -19/-24˚C Defrost thermostat S101 250V 8A Open/Close : 10/1˚C Thermo. fuse SF70E 250V 10A Working temp. : 70˚C F-fan motor 3R00044B 220-240V 50/60Hz...
  • Page 6 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M INNER DIMENSIONS SJ-D59M,P60M SJ-D64M,P65M ( Unit : mm) The dimensions between shelves can be changed by setting the shelves on the other rails. Fig. E-2 (SJ-D59M,P60M,D64M,P65M) ( Unit : mm) The dimensions between shelves can be changed by setting the shelves on the other rails.
  • Page 7: Wiring Diagram

    SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M WIRING DIAGRAM Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set. : GRAY : BROWN (Live) : ORANGE : YELLOW : RED CONNECTED IN TERMINAL BOX : PINK : BLUE (Neutral) CONNECTOR : BLACK...
  • Page 8 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M...
  • Page 9 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M...
  • Page 10 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M...
  • Page 11: Functions

    SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M FUNCTIONS 1. ADJUSTABLE TEMPERATURE CONTROL (1) Temperature control of freezer Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and cool air circulating fan (F-fan motor) , and allows the freezer temperature to keep at a suitable temperature. However adjust the freezer temp.
  • Page 12 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M 2. DEFROSTING (1) No defrosting operation is necessary (2) Where is melted frost brought No defrosting operation is necessary. 1. Melted frost is brought into the evaporating As this machine is so designed that a built-in pan at the bottom of the set and is evaporated evaporator cools air and a fan circulates cooled here by the heat of sub condenser.
  • Page 13 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M (4) As a reference to determine the causes of trouble, malfunction and phenomena are described below. Refer to the following when repairing. 1. Disconnection of defrost heater As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is started, the freezer temperature rises and a portion of ice and stored foods are melted.
  • Page 14 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M 5. PLASMACLUSTER (Only for SJ-P60M,P65M,P70M) (1) Plasmacluster is what thing. The ionizer inside the refrigerator will release cluster ions, which are collective mass of positive and negative ions, into the the freezer and refrigertor compartments. The cluster ions reduce airborne fungus. Plasmacluster panel (2) Plasmacluster Panel 1.When the refrigerator will be operated, the Plasmacluster lamp of the...
  • Page 15: Assembling Procedures Of Main Parts And Cautions

    SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING. 1. R-CONTROL COV. ASSEMBLY Damper thermo. RA sealer A R air guider A Defrost timer Plasma harness Plasma holder RA sealer C R fan thermo.
  • Page 16 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M (2) Sticking of sealers to R air guider A. [Front side] [Back side] OVERLAP 15mm RA sealer A OVERLAP 15mm Dial sealer RA sealer A RA sealer B RA sealer C RA sealer A RA sealer A [Bottom side] RA sealer A RA sealer A...
  • Page 17 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M (4) Fixing of Defrost timer, R fan thermo. ass'y cover to R-C box cover. R fan thermo ass’y R-C box cover Nylon band Defrost timer R fan thermo. ass’y Nylon band Fan cover SEC. G-G Figure A-5 2.
  • Page 18 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M (1) Fixing of Lamp and Lamp socket. (1)-1 Screw Lamp 15W into Lamp socket. (2)-4 Set Fan clamp to Propeller fan 80 and insert it (1)-2 Fix Lamp socket on R lamp box by tapping to the shaft of R-fan motor. screws.
  • Page 19 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M 3. E.V COVER ASSEMBLY Motor Fan motor U-sealer cushion handle Propeller Fan 100 Fan motor E.V cover sealer A holder B Fan clamp Defrost thermo. ass’y L-band C E.V cover Lead E.V-cover Fan motor ass’y holder A E.V cover sealer B E.V cover sealer C Fuse ass’y...
  • Page 20 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M (2) Fixing of Fan motor and Fan (2)-1 Stick U-sealer handle to Fan motor holder A. Fan motor holder A 0 1mm U-sealer handle U-sealer handle SEC. C-C Figure A-14 (2)-2 Insert the terminals of Lead EV-cover ass'y to R-fan motor.
  • Page 21 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M (3) Setting of Fan motor ass'y , Defrost thermo. ass'y and Fuse ass'y Tapping screw E.V cover E.V cover sealer C L-band C Lead E.V- Defrost cover ass’y thermo. ass’y Tapping more than more than Aluminum screw 3.5mm 3.5mm tape...
  • Page 22 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M (5) Setting of F-thermostat (5)-1 Form capillary tube of F-thermostat. R10mm R10mm Note • Bending radius of capillary tube should be from R5mm to R10mm. 13mm 42mm 20mm Figure A-20 (5)-2 Insert terminal of Lead EV-cover ass'y. (front side) BROWN (back side)
  • Page 23: Cooling Unit

    SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M COOLING UNIT Mark: Refrigerant flow Mark: Brazing portion Hot pipe L Hot pipe Hot pipe R (Side condenser) (DP-condenser) (Side condenser) Back condenser Evaporator Suction pipe Sub. condenser Compressor Capillary tube Dryer Figure C-1. Cooling unit...
  • Page 24 SJ-D59M/P60M SJ-D64M/P65M SJ-D69M/P70M Dryer Capillary tube Charge pipe Hot pipe Back condenser Evaporator Backcon connector Connector pipe Charge pipe Compressor Suction pipe S.P. connector Sub. condenser Figure C-2. Location Suction pipe ass'y to Back condenser to S.P connector Backcon connector Backcon connector to Connector pipe to Absorbent rubber A...

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