Philips MX5800SA Service Manual
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Philips MX5800SA Service Manual

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DVD Receiver
Service
Service
Service
Service
Service
For repair information on the SD5.00SA DVD Module, refer to Service
Manual "DVD Module SD-5.00SA_CH - 12NC: 3122 785 13830"
Service Manual
©
Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by KC 0333 Service Audio
Version 1.1
TABLE OF CONTENTS
Location of pc boards & Version variations ................ 1-2
Technical Specifications ............................................. 1-3
Measurement setup .................................................... 1-4
Service Aids, Safety Instruction, etc. ......................... 1-5
Disassembly Instructions & Service positions ........... 2-1
Service Test Programs ............................................... 3-1
Region codes setting, software upgrades, etc ........... 3-3
Set Block diagram & Wiring diagram ............................ 4
P-Scan board ................................................................. 5
Front Board .................................................................... 6
ECO6 Tuner Board:
System Non-Cenelec ............ 7A
System Cenelec .................... 7B
Power Module PWR207 ................................................ 8
AV Board ........................................................................ 9
5DTC Module ............................................................... 10
DAC Board ................................................................... 11
Set Mechanical Exploded view & parts list ................. 12
History .......................................................................... 13
Printed in The Netherlands
Subject to modification
MX5800SA/
21R/21S/22S/78
MX5900SA/
Page
CLASS 1
LASER PRODUCT
GB
37
3139 785 30231

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  • Page 1 LASER PRODUCT © Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

  • Page 2: P-Scan Board

    LOADER MECHANISM BOARD SUPPLY BOARD P-SCAN FRONT PANEL BOARD (just behind the Front Panel) VERSION VARIATIONS: Type /Versions: MX5800SA MX5800SA /21R /21S /22S /33S /35S Features & Board in used: Karaoke RDS + News Progressive Scan Standby - Clock Display...
  • Page 3 SPECIFICATIONS AMPLIFIER: GENERAL: Stereo mode (DIN) : 2 x75W RMS / 2 x 60W FTC Mains voltage : 110-127V/220-240V Switchable for /21./78 2 x 75W RMS 120V for /37 Surround mode : 75W RMS/channel 220-230V for /22S/33S Frequency response ±3dB : 20Hz-20kHz Mains frequency : 50/60Hz...

  • Page 4: Measurement Setup

    MEASUREMENT SETUP Tuner FM Bandpass LF Voltmeter 250Hz-15kHz e.g. PM2534 e.g. 7122 707 48001 RF Generator e.g. PM5326 S/N and distortion meter e.g. Sound Technology ST1700B Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz). Tuner AM (MW,LW) Bandpass LF Voltmeter...
  • Page 5 SERVICE AIDS Service Tools: ESD Equipment: Universal Torx driver holder ........4822 395 91019 Anti-static table mat - large 1200x650x1.25mm ... 4822 466 10953 Torx bit T10 150mm ..........4822 395 50456 Anti-static table mat - small 600x650x1.25mm ..4822 466 10958 Torx driver set T6 - T20 .........

  • Page 6: Laser Product

    WAARSCHUWING WARNING Alle IC’s en vele andere halfgeleiders zijn All ICs and many other semi-conductors are gevoelig voor electrostatische ontladingen susceptible to electrostatic discharges (ESD). (ESD). Careless handling during repair can reduce life Onzorgvuldig behandelen tijdens reparatie kan drastically. de levensduur drastisch doen verminderen. When repairing, make sure that you are Zorg ervoor dat u tijdens reparatie via een connected with the same potential as the mass...

  • Page 7: Dismantling Instructions

    DISMANTLING INSTRUCTIONS Dismantling of the Front Panel assembly Dismantling the Tuner, Mains and AV boards 2) Loosen 5 screws A and 8 catches C1 to slide the Front 1) Loosen 3 screws D and 2 catches C2 on the Rear panel 4) Loosen 8 screws F (7 screws for non-Scart version) and 1) Loosen the 9 screws to dismantle the Top Cover (pos (pos 251) to remove the Tuner board assemby (pos 1101)
  • Page 8 Service positions Dismantling the 5DTC Mechanism, SD-5.0SA_CH, DAC and P-Scan (only MX5900SA) boards Service position A (Top cover removed) 1) Loosen 1 screws E and 2 catches C3 to remove the Mains board as per figure 4. 2) Loosen bracket (pos 254) by turning a catch, sliding towards the outside and lifting it upwards as per figure 5.
  • Page 9 Service positions Service position C (Supply and Amplifier boards loosen) Service position D (Mains & AV boards loosen) Thick paper Mains Board with non- conductive insulation Caution: Service position E (5DTC Mechanism, SD-5.0SA_CH & Note: attached to the 1) In some of the service positions the Mains supply is DAC boards loosen) The ground connection between AV board stoko pin copper pattern...

  • Page 10: Front Board

    SERVICE TEST PROGRAM I To start service test program hold DISC1 & STANDBY-ON buttons depressed while plugging in the mains cord* * Hold till the Display is shown S refers to Service Mode Display shows the V refers to Version ROM version yy refers to Software version number of the uProcessor "S-Vyy"...
  • Page 11 SERVICE TEST PROGRAM II To start service test program hold DISC1 & STANDBY-ON buttons depressed while plugging in the mains cord* * Hold till the Display is shown S refers to Service Mode Display shows the ROM version V refers to Version "S-Vyy"...
  • Page 12 1) Press <DISC MENU> followed by numerical keys <1> <5> <9> The set display shows: - 0 - 0 - 0 - 0 - 2) Press now successively the following numerical keys : for MX5800SA/21R : <3><2><3> <0><4><0> <0><8> for MX5800SA/21S : <4><2><3>...

  • Page 13: Av Board

    SET BLOCK DIAGRAM Power Amplifier ECO 6 TDA8920 DVD Module POWER AMP TDA8920 SURROUND POWER AMP 1/2XTDA8920 1/2XTDA8920 Mains and Regulator MAINS TRAFO LPS COIL ECO Standby Front Display TMP88CU74F Note: All others are in the AV board. MX3900D_130_wk302-2...

  • Page 14: Power Module

    MAIN WIRING DIAGRAM 120mm 240mm 180mm TUNER 140mm for ECO SET ONLY for ECO SET ONLY 180mm POWER MODULE Refer to page 4-3 for details 400mm Prefold 180mm Prefold FRONT DISPLAY 180mm MX55/56/58/59 Prefold MX3900D 400mm Prefold (MX58/59) (MX58/59) DVD Module DVD_SC SCART 0 GND_Sc...
  • Page 15 WIRING DIAGRAM - POWER MODULE DETAILS 120mm 240mm SUPPLY TRAFO NOTE : 180mm 75W 6-CHANNEL : 1 X CLASS-D AMPLIFIER + SPK I VH 3X 75W 7-CHANNEL : 1 X CLASS-D AMPLIFIER + SPK I + SPK II 150mm 100W : 2 X CLASS-D AMPLIFIER + SPK I + SPK II Blue/Yellow Red/Black VH 3X...
  • Page 16 WIRING DIAGRAM - DVD MODULE DETAILS & P-SCAN BOARD For MX5800/5900 only Side FE 1002 Pb/Cb Pr/Cr PSCAN TO AV BOARD Conn 1404 Side FMN 1000 8035 5DTC Module Side FMN 1106 +3V3_SENSE +3V3 +3V3 Side FMN 1202 / 1203 TO AV BOARD Side FE 1112 Conn 1242...
  • Page 17 TECHNICAL REMARKS P-SCAN BOARD TABLE OF CONTENTS Top View Layout ............... 5-2 Bottom View Layout ..............5-3 Circuit Diagram (Part 1) ............5-4 Circuit Diagram (Part 2) ............5-5 Electrical parts list ..............5-6...
  • Page 18 P-SCAN BOARD - TOP VIEW LAYOUT This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. 3139 113 3516 pt2 dd wk0315...
  • Page 19 P-SCAN BOARD - BOTTOM VIEW LAYOUT This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. 3139 113 3516 pt2 dd wk0315...
  • Page 20 P-SCAN BOARD - CIRCUIT DIAGRAM (PART 1) 2100 A14 5100 A13 2101 A5 5101 A13 2102 A12 5102 A13 4110 2103 A14 7100 C3 2104 A13 7101 C12 5100 +1V8_CORE DECOUPLING CAP FOR FLI2301 DECOUPLING CAP FOR FLI2301 +1V8_SCAN 2105 B6 7103 A12 +1V8_CORE P-scan_LineDoubler...
  • Page 21 P-SCAN BOARD - CIRCUIT DIAGRAM (PART 2) 1000 B2 1002 B12 1005 C11 2202 F11 2203 F4 2204 F4 2209 D2 2216 F6 For MX5900SA/37 only P-scan Interface +5V_P_SCAN 2217 G8 2218 F2 2320 H11 2403 2321 H12 2322 H12 100n 2323 H12 5400...
  • Page 22 ELECTRICAL PARTS LIST - P-SCAN BOARD ELECTRICAL PARTS LIST - P-SCAN BOARD MISCELLANEOUS 1000 2422 025 17716 Flex Socket 24P 2148 2238 586 59812 100nF +80/-20% 50V 3124 4822 117 12139 22R 5% 0,062W 4425 4822 051 30008 0R Jumper 0603 1005 4822 265 11535 Flex Socket 8P...

  • Page 23: Table Of Contents

    FUNCTION FTD DISPLAY PIN CONFIGURATION BLOCK DIAGRAM /CS1 /RES LCD DISPLAY 48 X 15 DOTS + ICONS LCD CONTROLLER/ D0 - D7 DRIVER 'SITRONIX' ST7522 FRONT BOARDS (Die form) WHITE LED BACKLIGHT LED+ LED- TABLE OF CONTENTS FTD Display Module pin configuration ............6-1 FTD Display Module pin configuration ............

  • Page 24: Dtc Key Part - Circuit Diagram

    VOLUME FTD DISPLAY PIN CONFIGURATION DTC KEY PART - CIRCUIT DIAGRAM BLOCK DIAGRAM 1400 A1 1402 B3 1404 A4 2400 B4 3401 A3 3403 A4 1401 A2 1403 B3 1405 B4 3400 A2 3402 A3 LCD Segment Display LCD CONTROLLER/ DATA DRIVER ’HOLTEK’...

  • Page 25: Dtc Key Part - Component & Chip Layouts

    DTC KEY PART - COMPONENT & CHIP LAYOUTS This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. 8239 210 9413 pt4 dd wk0323 This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. 8239 210 9413 pt4 dd wk0323...

  • Page 26: Front Display Part - Circuit Diagram

    FRONT DISPLAY PART - CIRCUIT DIAGRAM 1101 C2 1108 A7 2101 F3 2106 H1 2111 F8 2116 H7 2121 G12 2128 G1 2134 A7 3101 B2 3107 F1 3112 H3 3117 F8 3130 H5 3143 A7 3161 F12 3166 B7 3172 B11 3180 E3 3192 A8...
  • Page 27 FRONT DISPLAY PART - COMPONENT & CHIPS LAYOUT This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. 8239 210 9501 pt5 dd wk0334 This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. Part B Part A 8239 210 9501 pt5 dd wk0334...

  • Page 28: Front Display Part - Chip Layout Part A

    FRONT DISPLAY PART - CHIPS LAYOUT PART A This assemby drawing shows a summary of all possible versions. For components used in a specific version Part A...

  • Page 29: Front Display Part - Chip Layout Part B

    FRONT DISPLAY PART - CHIPS LAYOUT PART B fic version see schematic and respective parts list. Part B 8239 210 9501 pt5 dd wk0334...

  • Page 30: Power Switch Part - Circuit Diagram

    POWER SWITCH PART - CIRCUIT DIAGRAM 1500 B1 2502 C2 3503 B2 3506 C3 7500 C3 T500 B1 T503 B1 1501 C1 3501 C3 3504 B2 6500 C3 7501 B3 T501 B1 T504 C1 2501 B2 3502 A2 3505 A2 6501 A3 7504 A2 T502 B1...
  • Page 31 POWER SWITCH PART - COMPONENT & CHIPS LAYOUT This assemby drawing shows a summary of all possible versions. For This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. components used in a specific version see schematic and respective parts list.

  • Page 32: Hdph & Mic Part - Circuit Diagram

    6-10 6-10 HDPH & MIC PART - CIRCUIT DIAGRAM 1600 A4 1603 C1 1606 B4 2602 B6 2605 C5 2608 C4 2611 B4 2614 C5 3606 C3 3609 C4 3613 D2 3616 B6 4615 B6 5604 A5 5607 B7 6600 C6 7602 B5 1601 A7 1604 B5...
  • Page 33 6-11 6-11 HDPH & MIC PART - COMPONENT & CHIP LAYOUTS...

  • Page 34: Front Control Part - Chip Layout

    6-12 6-12 FRONT CONTROL PART - CHIPS LAYOUT This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. 8239 210 9412 pt5 dd wk0334...

  • Page 35: Front Control Part - Component Layout

    6-13 6-13 FRONT CONTROL PART - COMPONENT LAYOUT This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. 8239 210 9412 pt5 dd wk0334...

  • Page 36: Front Control Part - Circuit Diagram

    6-14 6-14 FRONT CONTROL PART - CIRCUIT DIAGRAM 1300 A1 6305 E7 1301 A4 6306 E7 1302 A4 6307 E8 1303 A5 6308 A4 1300 1304 A5 6309 A4 4340 1305 A5 6310 A3 5300 1306 A6 6311 A3 3330 Key1 SWEETSPOT PROGRAM...
  • Page 37 3198 017 44740 470nF 10V 3174 4822 051 30222 2k2 5% 0,062W 3605 4822 051 30471 470R 5% 0,062W kara kara MX5800SA kara 2605 3198 017 41050 1uF 10V 3175 4822 051 30103 10k 5% 0,062W 3606 4822 051 30272...
  • Page 38 4236 4822 051 30008 0R Jumper 0603 4550 4822 051 30008 0R Jumper 0603 7112 5322 130 60159 BC847B MX5800SA 4174 4822 051 30008 0R Jumper 0603 4237 4822 051 30008 0R Jumper 0603 4551 4822 051 30008 0R Jumper 0603...

  • Page 39: Electrical Partslist

    7A-1 7A-1 BLOCK DIAGRAM TUNER BOARD ECO 6 Systems Vcc1 buffer ampl. Stab Stab Discriminator FM-RF FM-IF 1 FM-IF 2 (MPX) Vcc2 1101 Loop (1102) LF filter 10,7 MHz 10,7 MHz 10,7 MHz 1120 left left Stereo right right Det. Decoder Frontend Mixer...
  • Page 40 7A-2 7A-2 1101 A1 1102 B1 1103 F2 1120 E14 1130 A2 TUNER BOARD ECO6 1131 B2 / SYSTEMS NON CENELEC 1132 G13 2101 B3 VERSION PROGRAMMING COMPONENTS 2102 B1 1101 2103 C7 2105 2104 B3 AM-IF1 1130 2105 A2 100n 5111 450kHz...
  • Page 41 7A-3 7A-3 1101 A6 1120 A4 1132 A5 2128 C4 2138 C2 3142 D2 5110 B3 5114 A2 5123 D5 7112 C1 9104 B5 9107 D4 TUNER ADJUSTMENT TABLE ( ECO6 FM/MW- and FM/MW/LW - versions with AM-frame aerial ) 1102 B6 1130 B5 2106 C5...
  • Page 42 7A-4 7A-4 Electrical Partslist ECO6 SYSTEMS NON CENELEC MISCELLANEOUS RESISTORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 1101 2422 015 19376 SOCKET 2P CLICKFIT 3143 © 4822 051 20223 22kΩ 0,1W USA only RDS only 1102 4822 267 10283 SOCKET COAX, IEC 75Ω 3144 © 4822 051 10102 1kΩ...
  • Page 43 7B-1 7B-1 BLOCK DIAGRAM ECO6 Tuner Board SYSTEMS CENELEC version: TABLE OF CONTENTS Blockdiagram ..............7B-1 Schematic Diagram ............7B-2 Component Layout............7B-3 Adjustment table .............7B-3 Electrical Partslist ............7B-4...
  • Page 44 7B-2 7B-2 1101 A2 5121 E11 1102 B1 5122 H5 1103 E2 5123 G5 1110 B2 6105-1 E4 VERSION PROGRAMMING COMPONENTS 1120 E14 6105-2 G6 TUNER BOARD ECO6 1130 A2 6106 D4 / SYSTEMS-CENELEC 1131 C2 6107 G13 VERSION AM-IF1 1132 F13 6120 C13 6120...
  • Page 45 7B-3 7B-3 1101 B5 1110 B4 1131 C5 2107 B3 2133 C1 2162 A4 5102 C4 5110 A2 5114 A2 5121 B2 7104 C4 9101 A2 9104 B1 9107 B4 9110 A4 TUNER ADJUSTMENT TABLE ( ECO6 Cenelec FM/MW - and FM/MW/LW - versions with AM-frame aerial ) 1102 B5 1120 A4 1132 A4...
  • Page 46 7B-4 7B-4 Electrical Partslist ECO6 SYSTEMS CENELEC MISCELLANEOUS RESISTORS DIODES ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 1101 2422 015 19376 SOCKET CLICKFIT 2P 3128 © 4822 117 11449 2,2kΩ 0,1W 6105 © 4822 130 83075 HN1V02H USA only LW only 1102 4822 267 10283 SOCKET COAX, IEC 75Ω...
  • Page 47 6-channel class-D amplifier Basic operation of a class-D amplifier Basically, the output stage of a class-D amplifier outputs a continuous square wave swinging between positive and negative power supplies with a fixed frequency (“clock” frequency) far beyond the audible range. The duty cycle of this square wave is modulated with the audio signal. The output is followed by a low-pass filter which eliminates the clock frequency and allows only the audio signal going to the speaker.
  • Page 48 MECHANICAL EXPLODED VIEW Block diagram and operation SINGLE ENDED 6 x 75W BRIDGE 3 x 100W TDA8920 TDA8920 output 1 input 1 output 1 input 1 input 2 output 2 TDA8920 TDA8920 output 2 input 3 output 3 input 2 input 4 output 4 TDA8920...
  • Page 49 SW-OUT (SPK II) BOARD - CIRCUIT & LAYOUT DIAGRAMS (For Twin Subwoofer versions only) 1305-A A3 1305-B A3 1305-F A5 1322 A1 2018 A2 1305-A 2019 A4 LQR0410 2020 A4 2018 3006 2021 A4 2022 B4 220n 3006 A2 EH-B 1322 1305-B # Provision...
  • Page 50 8-3a 8-3a SW-OUT (SPK II) BOARD - CIRCUIT & LAYOUT DIAGRAMS - pcb layout ..34948 (For Twin Subwoofer versions only) 1305-A A2 1305-B B2 1305-F B4 1322 B1 2018 A1 2019 A3 2020 A3 1305-A 2021 B3 LQR0410 2022 B3 3006 A2 2018 3006...

  • Page 51: Speaker (Spk I) Boards - Circuit Diagram

    SPEAKER (SPK I) BOARD - CIRCUIT DIAGRAM 1303-A E4 1303-B B4 1303-C A4 1303-D D4 1303-E C4 1303-F B4 To Amp 1304-A B3 1304-B A3 1304-B 1303-C EH-B 1313 2012 3000 2000 1304-C D3 1304-D C3 220n 1304-E B3 2001 1313 A1 1316 LQR1910...
  • Page 52 8-4a 8-4a SPEAKER (SPK I) BOARD - CIRCUIT DIAGRAM (For pcb layout ..34948) 1303-A E4 SPEAKER 1303-B B4 1303-C A4 To Amp 1303-D D4 1303-E C4 EH-B 1313 1304-B 1303-C 1303-F B4 2012 3000 2000 1304-A B3 220n 1304-B A3 2001 1304-C D3 1304-D C3...
  • Page 53 SPEAKER (SPK I) BOARD - COMPONENT & CHIP LAYOUTS This assemby drawing shows a summary of all possible versions. For components used This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. in a specific version see schematic and respective parts list.
  • Page 54 8-5a 8-5a SPEAKER (SPK I) BOARD - COMPONENT & CHIP LAYOUTS (For pcb layout ..34948) This assembly drawing shows a summary of all possible versions. This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. For components used in a specific version see schematic diagram and respective parts list.

  • Page 55: Mains & Eco Stby Board - Circuit Diagram

    MAINS & ECO STBY BOARD - CIRCUIT DIAGRAM 0090 B1 1907 A7 1911 A4 2903 D8 2907 D6 2911 E10 2915 E9 3903 D7 3907 D9 3911 E8 3916 D7 3920 C10 5903 D4 6902 D5 6906 D5 6910 D1 6915 E10 6919 D1 7902 E7...
  • Page 56 8-6a 8-6a MAINS & ECO STBY BOARD - CIRCUIT DIAGRAM (For pcb layout ..34948) 0090 B1 1907 A7 1911 A4 2903 D8 2907 D6 2911 E10 2915 E9 3902 D6 3906 D5 3910 E6 3915 D4 3919 D2 5902 D4 6901 D5 6905 D6 6909 D1...

  • Page 57: Mains & Eco Stby Board - Component & Chip Layouts

    MAINS & ECO STBY BOARD - COMPONENT & CHIP LAYOUTS This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. This assemby drawing shows a summary of all possible versions. For components used in a specific version PART A see schematic and respective parts list.
  • Page 58 8-7a 8-7a MAINS & ECO STBY BOARD - COMPONENT & CHIP LAYOUTS (For pcb layout ..34948) This assembly drawing shows a summary of all possible versions. This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. For components used in a specific version see schematic diagram and respective parts list.

  • Page 59: Mains & Eco Stby Board - Chip Layout Part A

    MAINS & ECO STBY BOARD - CHIP LAYOUT PART A This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. PART A...

  • Page 60: Mains & Eco Stby Board - Chip Layout Part B

    MAINS & ECO STBY BOARD - CHIP LAYOUT PART B PART B 8239 210 93436 .. 3139 113 3494pt6 dd wk0334...
  • Page 61 8-8a 8-8a MAINS & ECO STBY BOARD - CHIP LAYOUT PART A (For pcb layout ..34948) This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. PART A...
  • Page 62 8-9a 8-9a MAINS & ECO STBY BOARD - CHIP LAYOUT PART B (For pcb layout ..34948) PART B 3139 113 3494 pt8 dd wk0350...

  • Page 63: Supply Board - Circuit Diagram

    8-10 8-10 SUPPLY BOARD - CIRCUIT DIAGRAM 1100 D6 1205 D2 1264 B10 2202 E8 2206 A8 2211 D4 2217 E3 2222 A4 2226 B6 3201 A6 3205 A7 3209 B5 3217 E7 3223 E8 3227 D7 3231 C3 6203 C4 6211 A3 6216 C3 7202 A7...
  • Page 64 8-10a 8-10a SUPPLY BOARD - CIRCUIT DIAGRAM (For pcb layout ..34948) 1100 D6 1205 D2 1264 B10 2202 E8 2206 A8 2211 D4 2217 E3 2222 A4 2226 B6 3200 B2 3204 A5 3208 B6 3216 B6 3222 E7 3226 C7 3230 C2 3234 B8...
  • Page 65 8-11 8-11 SUPPLY BOARD - COMPONENT LAYOUT SUPPLY BOARD - CHIP LAYOUT This assemby drawing shows a summary of all possible versions. For components used in a specific version This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list.
  • Page 66 8-11a 8-11a SUPPLY BOARD - COMPONENT LAYOUT (For pcb layout ..34948) SUPPLY BOARD - CHIP LAYOUT (For pcb layout ..34948) This assembly drawing shows a summary of all possible versions. This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

  • Page 67: Supply Board - Chip Layout Part A

    8-12 8-12 SUPPLY BOARD - CHIP LAYOUT PART A This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. PART A...

  • Page 68: Supply Board - Chip Layout Part B

    8-13 8-13 SUPPLY BOARD - CHIP LAYOUT PART B PART B 8239 210 93416 .. 3139 113 3494pt6 dd wk0334...
  • Page 69 8-12a 8-12a SUPPLY BOARD - CHIP LAYOUT PART A (For pcb layout ..34948) This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. PART A...
  • Page 70 8-13a 8-13a SUPPLY BOARD - CHIP LAYOUT PART B (For pcb layout ..34948) PART B 3139 113 3494 pt8 dd wk0350...
  • Page 71 8-14 8-14 AMPLIFIER BOARD - CLOCK GENERATOR & CONNECTION CIRCUIT 1301 B1 7716 I12 1302 B2 F100 B3 1303 E2 F102 B3 1304 G2 F103 B3 1305 E1 F105 B3 1309 G1 F106 C3 1312 G3 F108 C3 1320 I6 F111 C3 1400 I6 F114 C3...

  • Page 72: Amplifier Board - Amplifier Circuit

    8-15 8-15 AMPLIFIER BOARD - AMPLIFIER CIRCUIT 1306 A7 5303 I5 1307 H7 7100 A2 1308 E7 7200 D2 1316 B7 7300 H2 2106 1317 I7 1318 E7 2104 2107 2101 A3 2102 A3 100n 100n 2104 A4 2101 2102 2105 2108 +28V...

  • Page 73: Amplifier Board - Bottom View

    8-16 8-16 AMPLIFIER BOARD - BOTTOM VIEW This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. PART A PART B 3104 213 3525p5 dd wk0334...

  • Page 74: Amplifier Board - Top View

    8-17 8-17 AMPLIFIER BOARD - TOP VIEW This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. PART C PART D 3104 213 3525p5 dd wk0334...

  • Page 75: Amplifier Board - Bottom View Part A

    8-18 8-18 AMPLIFIER BOARD - BOTTOM VIEW PART A This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. PART A...

  • Page 76: Amplifier Board - Bottom View Part B

    8-19 8-19 AMPLIFIER BOARD - BOTTOM VIEW PART B PART B 3104 213 3525p5 dd wk0334...

  • Page 77: Amplifier Board - Top View Part C

    8-20 8-20 AMPLIFIER BOARD - TOP VIEW PART C This assemby drawing shows a summary of all possible versions. For components used in a specific version see schematic and respective parts list. PART C...

  • Page 78: Amplifier Board - Top View Part D

    8-21 8-21 AMPLIFIER BOARD - TOP VIEW PART D PART D 3104 213 3525p5 dd wk0334...
  • Page 79 8-22 8-22 ELECTRICAL PARTS LIST - MAINS & ECO STBY, SUPPLY, SPEAKER (SPK I) & SW-OUT (SPK II) BOARDS ELECTRICAL PARTS LIST - MAINS & ECO STBY, SUPPLY, SPEAKER (SPK I) & SW-OUT (SPK II) BOARDS MISCELLANEOUS 4822 492 11735 Spring, Transistor 2217 2020 561 90365...
  • Page 80 8-23 8-23 ELECTRICAL PARTS LIST - AMPLIFIER BOARD ELECTRICAL PARTS LIST - AMPLIFIER BOARD MISCELLANEOUS 2229 2222 580 15649 100nF 10% 50V 2421 5322 126 11578 1nF 10% 50V 3420 2322 615 23103 NTC 10k 5% 0,125W 3104 211 29861 Spring, IC 2230 2222 580 15649...

  • Page 81: Electrical Parts List - Amplifier Board

    8-24 8-24 ELECTRICAL PARTS LIST - AMPLIFIER BOARD DIODES 6713 4822 130 11397 BAS316 6714 4822 130 11397 BAS316 6715 4822 130 11397 BAS316 TRANSISTORS & INTEGRATED CIRCUITS 7100 9352 705 74518 TDA8920TH/N1R 7200 9352 705 74518 TDA8920TH/N1R 7300 9352 705 74518 TDA8920TH/N1R 7600 5322 209 11517...
  • Page 82 BRIEF INTRODUCTION OF THE AV BOARD The AV Board consists of the following features : IC 7130 (TDA7468D) IC 7130 provides the source selection (TUNER, TV/AV Digital in, DVD/CD & AUX) and basic sound processing - bass, treble, volume & mute controls for the Front L/R loudspeakers. Note: Although provided for, the AUX source (pin 3 and 26) are never selected &...
  • Page 83 INPUT, SOURCE SELECT & VOLUME CONTROL L/R CIRCUIT 1100 C7 3133 C3 1145 C1 3137 E2 1181-1 G1 3140 F3 1181-2 G1 3142 E3 3160 1181-5 G1 3143 F3 1182-A I1 3145 F3 Version 3160 7422 : TRUTH_TABLE 1182-B F1 3146 G3 MX 3900/3950D/37 1237 B1...
  • Page 84 PRE-AMPLIFIER, SUPPLY & INTERCONNECTION CIRCUIT 1200 F9 1233 F9 1240 D12 2201 B1 2210 F2 2215 D1 2220 H3 2228 I2 2233 C2 2280 D8 3201 A2 3206 B6 3211 A4 3224 E8 3233 E1 3238 G3 3245 H9 3257 C2 3263 I9 3271 E9 3276 F5...
  • Page 85 VOLUME CONTROL SURR., CENTER & SW AND CONTROL MULTIPLEXER CIRCUIT 1234 D11 2303 C8 2309 A6 2313 B3 2319 B2 2324 F10 2328 G8 2332 H7 2336 F3 2340 C8 2344 H2 2353 G8 2390 D3 2394 H3 3135 H7 3305 B8 3310 A6 3314 B3...

  • Page 86: Digital In/Out, S-Video, Scart, & I 2 C Expander Circuit

    DIGITAL I/O, S-VIDEO, SCART, & I C EXPANDER CIRCUITS 1181-3 G1 3467 A9 1181-4 H1 3468 B9 1183-A G13 3472 H5 1183-B H13 3473 G6 1184 F13 3474 G13 1186 A13 3480 I5 1187 G6 3481 E6 1401 A1 3482 F6 For Scart version only 2431 SCART_LO_L...
  • Page 87 BOTTOM VIEW - SMD & COMPONENT This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list PART A PART B PART C PART D 3139 113 3500 pt6 dd wk334...
  • Page 88 TOP VIEW - CHIP & COMPONENT This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list PART E PART F PART G PART H 3139 113 3500 pt6 dd wk334...

  • Page 89: Bottom View Part A

    BOTTOM VIEW - PART A This assembly drawing shows a summary of all possible versions. For components PART A...

  • Page 90: Bottom View Part B

    BOTTOM VIEW - PART B ponents used in a specific version see schematic diagram and respective parts list PART B...

  • Page 91: Bottom View Part C

    9-10 9-10 BOTTOM VIEW - PART C PART C...

  • Page 92: Bottom View Part D

    9-11 9-11 BOTTOM VIEW - PART D PART D 3139 113 3500 pt6 dd wk334...
  • Page 93 9-12 9-12 BOTTOM VIEW - PART E This assembly drawing shows a summary of all possible versions. For components u PART E...
  • Page 94 9-13 9-13 BOTTOM VIEW - PART F onents used in a specific version see schematic diagram and respective parts list PART F...
  • Page 95 9-14 9-14 BOTTOM VIEW - PART G PART G...
  • Page 96 9-15 9-15 BOTTOM VIEW - PART H PART H 3139 113 3500 pt6 dd wk334...
  • Page 97 9-16 9-16 ELECTRICAL PARTS LIST - AV BOARD ELECTRICAL PARTS LIST - AV BOARD MISCELLANEOUS 1181 2422 026 05399 Socket Aux-in/Digital-In/Out 2139 2238 586 59812 100nF +80/-20% 50V 2214 3198 016 31020 1nF 25V 2337 2238 916 15641 22nF 10% 25V 1182 4822 265 11151 Socket TV-in/Line-out...
  • Page 98 9-17 9-17 ELECTRICAL PARTS LIST - AV BOARD ELECTRICAL PARTS LIST - AV BOARD CAPACITORS 2434 3198 016 31020 1nF 25V 3151 4822 051 30471 470R 5% 0,062W 3250 4822 117 12925 47k 1% 0,063W 3337 4822 051 30183 18k 5% 0,062W Scart 2435 3198 016 31020...
  • Page 99 9-18 9-18 ELECTRICAL PARTS LIST - AV BOARD ELECTRICAL PARTS LIST - AV BOARD RESISTORS 3459 4822 117 12925 47k 1% 0,063W 4507 4822 051 30008 0R Jumper 0603 4563 4822 051 30008 0R Jumper 0603 7200 4822 130 42804 BC817-25 3460 4822 051 30103...

  • Page 100: Electrical Parts List

    10-1 5DTC MODULE (DVD-SACD Version) TABLE OF CONTENTS Emergency opening ..............10-2 Location of switches ..............10-3 Blockdiagram ................10-3 Control Board Circuit diagram ................10-4 Component Layout ............... 10-4 Exploded view loader ..............10-5 Mechanical assembly drawing + mechanical parts list ....10-6 Electrical parts list ................

  • Page 101: Emergency Opening

    10-2 Emergency opening of the trays The trays of the 5DTC are mechanically Release snap as shown in picture 5 and pull tray out. locked. To open tray 1, 2 and 3 move lever (pos 29) backwards To remove a CD from Play Position perform following (e.g.

  • Page 102: Location Of Switches

    10-3 10-3 Blockdiagram MOTOR BOARD CONTROL BOARD SWITCH SWITCH 7801 HOLDER HEIGHT COLLECTOR DISC SENSOR COLLECTOR HOME SW HOME SW HOME SW OPEN SW HOLDER HEIGHT COLLECTOR OPEN SW UNLOAD SW OPEN SW Pin 1..3 not used! ADDRESS1 SW 1802 LOAD SW UNLOAD SW TRAY_IRQ...
  • Page 103 10-4 10-4 APPING FOR IRCUIT IAGRAM 5DTC CONTROL BOARD Mapping 1800 2810 3804 3811 3824 3833 3841 3854 3862 7805-B D3 1801 2811 3805 3815 3826 3834 3842 3855 3863 7806 1800 3835 1802 1801 3836 1802 2812 3806 3816 3827 3835 3843...
  • Page 104 10-5 10-5 Exploded view 5DTC mechanic - for orientation only...
  • Page 105 10-6 10-6 DVD MODULE COMPONENTS ELECTRICAL PARTS LIST - CONTROL BOARD MISCELLANEOUS 1502 1800 2422 540 98518 Ceram Resonator 8MHz 3841 4822 051 30103 10k 5% 0,062W 1607 3842 4822 051 30103 10k 5% 0,062W 1801 2422 025 17065 Flex Socket 16P 3845 4822 051 20008 0R Jumper 0805...

  • Page 106: Dac Board

    11-1 11-1 CS492705-CL INTERNAL BLOCK DIAGRAM BLOCK DIAGRAM W R, SCDIO , D ATA7:0, R/W, SCDO UT, EM AD7:0, EMOE, EM W R , PSEL, ABO OT, EXTM EM , RESET G PIO 7:0 G PIO 11 G PIO10 GPIO 9 SC CLK SCDIN INTREQ...
  • Page 107 11-2 11-2 CS5333-KZ INTERNAL BLOCK DIAGRAM NJM2584M INTERNAL BLOCK DIAGRAM VA VL IN1B IN1A AINL LP Filter BIAS Digital Decimation Filter GND1 Comparator SDATA LRCK OUT1 IN2B SCLK LP Filter AINR Digital Decimation Filter BIAS GND2 Comparator OUT2 MCLK FILT+ REF_GND OUT3 IN2A...
  • Page 108 11-3 11-3 TOP VIEW - COMPONENT & CHIP LAYOUTS This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list PART A PART B 3139 113 3503 pt4 dd wk321...
  • Page 109 11-3a 11-3a TOP VIEW - COMPONENT & CHIP LAYOUTS (For pcb layout ..35037) This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list PART A PART B 3139 113 3503 pt 7 dd wk414...
  • Page 110 11-4 11-4 BOTTOM VIEW - COMPONENT LAYOUT This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list 3139 113 3503 pt4 dd wk321...
  • Page 111 11-4a 11-4a BOTTOM VIEW - COMPONENT LAYOUT (For pcb layout ..35037) 3139 113 3503 pt 7 dd wk414...
  • Page 112 11-5 11-5 TOP VIEW - PART A PART A...
  • Page 113 11-6 11-6 TOP VIEW - PART B PART B...
  • Page 114 11-5a 11-5a TOP VIEW - PART A (For pcb layout ..35037) This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list PART A...
  • Page 115 11-6a 11-6a TOP VIEW - PART B (For pcb layout ..35037) PART B 3139 113 3503 pt 7 dd wk414...

  • Page 116: Circuit Diagram

    11-7 11-7 CIRCUIT DIAGRAM 1 1100 A1 1108 D13 2104 G2 2131 G5 2137 G7 2150 A9 2156 C9 2162 I10 2168 C7 2174 B5 2180 D7 3106 F2 3112 A3 3118 B4 3125 D4 3133 H9 3151 B12 3157 H10 3163 A7 4103 A2 4115 G12...
  • Page 117 11-7a 11-7a CIRCUIT DIAGRAM 1 (For pcb layout ..35037) 1100 A1 4104 B2 1101 C9 4105 B2 1102 E1 4108 C12 1104 A5 4109 I9 1105 C13 4110 D7 1106 E13 4111 D9 +3V3 +3V3 1107 H13 4115 A11 1100 +12V 1108 D13...
  • Page 118 11-8 11-8 CIRCUIT DIAGRAM 2 1202 E14 2204 I2 2210 F1 2221 A9 2227 B9 2233 D10 2240 F11 2246 H11 2432 C7 2438 A6 3201 I4 3207 I5 3219 F3 3225 A10 3231 B9 3245 D10 3252 F9 3266 H10 3272 I9 3299 F10 3335 B3...
  • Page 119 11-8a 11-8a CIRCUIT DIAGRAM 2 (For pcb layout ..35037) 1201 A6 3298 C13 1202 E14 3299 F10 1203 E14 3330 F7 1800 I1 3331 F7 2201 I4 3332 F7 +5VA_A 2202 I6 3333 D4 2203 H2 3334 C5 2220 2204 I2 3335 B3 GND_A...
  • Page 120 11-9 11-9 CIRCUIT DIAGRAM 3 2501 A2 2503 C2 2505 F3 3119 F3 3502 C1 3504 C1 3506 E1 3508 E1 4501 C1 5501 C2 7502 E2 7503-B E7 7503-D E5 7503-F F8 7503-H E5 7504-B A8 7504-D A6 7504-F A4 7504-H B6 2502 C2 2504 D8...
  • Page 121 11-9a 11-9a CIRCUIT DIAGRAM 3 (For pcb layout ..35037) 2501 A2 2504 D8 3119 F3 3503 C1 3506 E1 3523 F3 5501 C2 7503-A E8 7503-D E5 7503-G E6 7504-B A8 7504-E A5 7504-H B6 T302 D1 T305 D1 T308 A1 T311 B1 T314 B2...
  • Page 122 11-10 11-10 CIRCUIT DIAGRAM 4 2507 A7 2508 C7 2509 B3 3530 3531 2510 B3 2511 B4 +3V3_DAC 2512 B4 7505 4511 4512 3,3V 2513 E4 74LVC157A 2514 E5 100n 2507 I2C_DPL_DATA I2C_DPL_CLK 2515 D3 I2C_DATA I2C_CLK4 2520 E5 2521 E5 7509 7507 BC847BW...
  • Page 123 11-10a 11-10a CIRCUIT DIAGRAM 4 (For pcb layout ..35037) 1555 C2 2507 A7 2508 C7 2509 B3 +3V3_DAC 4511 4512 2510 B3 7505 3530 3531 2511 B3 74LVC157A 100n 2512 B4 2507 I2C_DPL_DATA I2C_DPL_CLK 2513 E4 I2C_DATA I2C_CLK4 2514 E5 7509 7507 2515 D3...
  • Page 124 11-11 11-11 ELECTRICAL PARTS LIST - DAC BOARD ELECTRICAL PARTS LIST - DAC BOARD MISCELLANEOUS 1100 2422 025 17433 Flex Socket 30P 2231 4822 126 14249 560pF 10% 50V 3105 4822 051 30101 100R 5% 0,062W 3228 4822 051 30123 12k 5% 0,062W 1102 2422 025 17276...
  • Page 125 11-12 11-12 ELECTRICAL PARTS LIST - DAC BOARD RESISTORS 3515 4822 051 30472 4k7 5% 0,062W 7505 4822 209 17455 74LVC157AD 3516 4822 051 30472 4k7 5% 0,062W 7506 4822 209 17455 74LVC157AD 3517 4822 051 30339 33R 5% 0,062W 7507 3198 010 42310 BC847BW...
  • Page 126 12-1 12-1 EXPLODED VIEW - MAIN UNIT MX5800SA exploded view 3139 119 35170 dd wk318...
  • Page 127 Fan 12Vdc 0,8W 3100rpm D3 x 10 9965 000 19923 Surr. Speaker Box Right MX5900SA 1200 3139 119 00861 Volume LCD Module MX5800SA-01 3139 114 78491 Cover Tray 5DTC MX58/59 M3 x 6 9965 000 18416 Front/Surround Spk Front Grille Assy 5001...
  • Page 128 12-3 EXPLODED VIEW - STAND SUBWOOFER 2 PINS TERMINAL SHOTGUN TOP FOAM GASKET Screw size Mounting D3 x 10 2pcs 2-pins Terminal LOCKING TOP D3.5 x 15 3pcs Shotgun Top 2-SPRING D3 x 10 4pcs Locking Assy (Top & Bottom) D3.5 x 15 2pcs Top Base...

  • Page 129: History

    13-1 DOCUMENT HISTORY Version 1.0 Initial release Version 1.1 Add MX5800SA/78 into the Service Manual and some correction Pages modified: Pg Front, 1-1, 1-2 and 3-3 and 12-2 Pages corrected: Pg 6-16, 8-2, 12-3 (added) Add new pcb layout & schematics released...

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