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Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.
ENERGY LABEL .............................................................................................................................................. 2
INSTALLATION ................................................................................................................................................ 2
CAUTIONS AND INFORMATIONS .................................................................................................................. 3
SPECIFICATIONS ........................................................................................................................................... 4
DESIGNATION OF VARIOUS PARTS ............................................................................................................. 5
LIST OF ELECTRICAL PARTS ........................................................................................................................ 6
THE FICHE ...................................................................................................................................................... 7
WIRING DIAGRAM .......................................................................................................................................... 8
FUNCTIONS .................................................................................................................................................. 10
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS ............................................................. 13
MODIFICATION PROCEDURE OF THE DOOR OPEN SIDE ....................................................................... 21
COOLING UNIT ............................................................................................................................................. 24
REPLACEMENT PARTS LIST ....................................................................................................................... 26
SERVICE MANUAL
REFRIGERATOR-FREEZER
MODELS
SJ-58L-T2G/T2A
SJ-63L-T2G/T2A/T2W
SJ-68L-T2G/T2A
In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.

TABLE OF CONTENTS

SHARP CORPORATION
1
S8018SE60APR3
This equipment complies with
the requirements of Directives
96/57/EC,89/336/EEC and
73/23/EEC as amended by
93/68/EEC.
DESTINATION ......................... 3
SJ-58L-T2
SJ-63L-T2
SJ-68L-T2
page

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Summary of Contents for Sharp SJ-58L-T2G

  • Page 1: Table Of Contents

    SJ-68L-T2 SERVICE MANUAL S8018SE60APR3 REFRIGERATOR-FREEZER MODELS SJ-58L-T2G/T2A SJ-63L-T2G/T2A/T2W SJ-68L-T2G/T2A In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
  • Page 2: Energy Label

    SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 ENERGY LABEL Usage of "the ENERGY LABEL" When displaying this refrigerator in the shop-window, attach the "ENERGY LABEL" to it in the following procedure. Fix the data part of "ENERGY LABEL (DATA)" on the data part of "ENERGY LABEL (BASE)"...
  • Page 3: Cautions And Informations

    SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 CAUTIONS AND INFORMATIONS In case of following troubles, the cause is not related with the failure of refrigerator. Please mention the correct way to the customer for the use of refrigerator when the repairing. 1. Some foods freezed in the refrigerator compartment. Do not place food directly in front of cold air outlet.
  • Page 4: Specifications

    SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 SPECIFICATIONS Items SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 Type 2-Door 2-Door 2-Door Outer dimensions Height 1620mm(63.8") 1720mm(67.7") 1820mm(71.6") (Including spacer) Width 760mm(29.9") 760mm(29.9") 760mm(29.9") Depth 740mm(29.1") 740mm(29.1") 740mm(29.1") Rated storage volume 492 liter (17.4 cu.ft) 535 liter (18.9 cu.ft) 577 liter (20.4cu.ft) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft) R: 341 liter(12.1 cu.ft) R: 384 liter(13.6 cu.ft) R: 426 liter(15.1 cu.ft) Rated gross volume...
  • Page 5: Designation Of Various Parts

    SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 DESIGNATION OF VARIOUS PARTS The names are the denominations used in the REPLACEMENT PARTS LIST. 1. Freezer light(Lamp) 2. Freezer fan 3. Freezer shelf(F shelf ass'y) 4. Ice cube maker 5. Ice cube box(Ice storage box) 6. Freezer temp. control knob 7.
  • Page 6: List Of Electrical Parts

    SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 LIST OF ELECTRICAL PARTS ITEMS TYPE NAME RATING SPECIFICATIONS Thermostat MM1-8123 125V 6A (At normal notch) 250V 3A ON/OFF : -19/-24˚C Defrost thermostat S101 250V 8A Open/Close : 10/1˚C Thermo. fuse SF70E 250V 10A Working temp. : 70˚C F-fan motor 3R00044B 220-240V 50/60Hz...
  • Page 7: The Fiche

    SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 THE FICHE (according to ANNEX : 94/2/EC) Description Items Remarks Trade mark SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 Model name Category; 7 Category; 7 Type Category; 7 Refrigerator/Freezer Refrigerator/Freezer Refrigerator/Freezer Energy efficiency class Eco-award mark 880/92 Energy consumption EN153 (220V 50Hz at 25 C) kWh/year kWh/year kWh/year...
  • Page 8: Wiring Diagram

    SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 WIRING DIAGRAM Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set. : GRAY : BROWN : ORANGE : YELLOW : RED CONNECTED IN TERMINAL BOX : PINK : BLUE CONNECTOR : BLACK...
  • Page 9 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 CABINET ASS’Y F LAMP BOX ASS’Y LAMP SOCKET BR-1 F-LAMP(10W) E. V. COVER ASS’Y LEAD EV-COVER ASS’Y GY-1 F-FAN MOTOR OR-1 BR-2 F-THERMOSTAT DEF. THERMO. ASS’Y BL-1 BK-1 FUSE ASS’Y OR-3 (W-1) DEF. HEATER ASS’Y DOOR SWITCH (OR-1) 3 (PUSH CLOSE) BL-2...
  • Page 10: Functions

    SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 FUNCTIONS 1. ADJUSTABLE TEMPERATURE CONTROL (1) Temperature control of freezer Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and cool air circulating fan (F-fan motor) , and allows the freezer temperature to keep at a suitable temperature. However adjust the freezer temp.
  • Page 11 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 2. DEFROSTING (1) No defrosting operation is necessary (2) Where is melted frost brought No defrosting operation is necessary. 1. Melted frost is brought into the evaporating As this machine is so designed that a built-in pan at the bottom of the set and is evaporated evaporator cools air and a fan circulates cooled here by the heat of sub condenser.
  • Page 12 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 (4) As a reference to determine the causes of trouble, malfunction and phenomena are described below. Refer to the following when repairing. 1. Disconnection of defrost heater As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is started, the freezer temperature rises and a portion of ice and stored foods are melted.
  • Page 13: Assembling Procedures Of Main Parts And Cautions

    SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING. 1. R-CONTROL COV. ASSEMBLY Damper thermo. RA sealer A R air guider A Defrost timer RA sealer D RA sealer C R fan thermo.
  • Page 14 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 (2) Sticking of sealers to R air guider A. [Front side] [Back side] OVERLAP 15mm RA sealer A OVERLAP 15mm Dial sealer RA sealer D A sealer RA sealer A RA sealer B RA sealer C RA sealer A RA sealer A thermo.
  • Page 15 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 2. R LAMP BOX ASSEMBLY R fan motor holder B R-fan motor Propeller fan 80 R fan motor holder A Lamp socket (with lead wires for R-fan motor) Fan clamp Lamp 15W Warning label R lamp box Figure A-5 (1) Fixing of Lamp and Lamp socket.
  • Page 16 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 (2) Fixing of R-fan motor and Fan R fan motor holder B (2)-1 Set R-fan motor holder A to R lamp box by R fan motor holder A tapping screw. Propeller fan 80 R-fan motor (2)-2 Set R-fan motor to R fan motor holder A by machine screw.
  • Page 17 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 3. E.V COVER ASSEMBLY Motor Fan motor U-sealer cushion handle Propeller Fan 100 Fan motor E.V cover sealer A holder B Fan clamp Defrost thermo. ass’y L-band C E.V cover Lead E.V-cover Fan motor ass’y holder A E.V cover sealer B E.V cover sealer C Fuse ass’y...
  • Page 18 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 (2) Fixing of Fan motor and Fan (2)-1 Stick U-sealer handle to Fan motor holder A. Fan motor holder A 0 1mm U-sealer handle U-sealer handle SEC. C-C Figure A-13 (2)-2 Insert the terminals of Lead EV-cover ass'y to R-fan motor.
  • Page 19 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 (3) Setting of Fan motor ass'y , Defrost thermo. ass'y and Fuse ass'y Tapping screw E.V cover E.V cover sealer C L-band C Lead E.V- Defrost thermo. cover ass’y assembly Tapping more than more than Aluminum screw 3.5mm 3.5mm tape...
  • Page 20 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 (5) Setting of F-thermostat (5)-1 Form capillary tube of F-thermostat. R10mm R10mm Note • Bending radius of capillary tube should be from R5mm to R10mm. 13mm 42mm 20mm Figure A-19 (5)-2 Insert terminal of Lead EV-cover ass'y. (front side) BROWN (back side)
  • Page 21: Modification Procedure Of The Door Open Side

    SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 MODIFICATION PROCEDURE OF THE DOOR OPEN SIDE It is possible to change the door to left side opening. To modify the door to left side opening, REFRIGERATOR HINGE KITS (for left side opening) SJ-L838LD (optional item )is necessary. These kits are used to change the refrigerator doors from right to left opening.
  • Page 22 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 Replacing Handles and Door Parts 1. Remove Screw caps and Screws on each door handle, then remove the handles. Flatten the surface of the screw holes using the handle of a screwdriver, etc., then mount 3 units of F (Door hole covers) on each door.
  • Page 23 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 Mounting the Door/Finishing 1. Apply Silicon grease H to the shaded portion of part A(Bottom hinge L) and attach it to the left side. 2. Insert Lower door and fit Center hinge vertically inverted. Remove washer if installed. Tighten the screws temporarily. 3.
  • Page 24: Cooling Unit

    SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 COOLING UNIT Mark: Refrigerant flow Mark: Brazing portion Hot pipe L Hot pipe Hot pipe R (Side condenser) (DP-condenser) (Side condenser) Evaporator Back condenser Suction pipe Sub. condenser Compressor Capillary tube Dryer Figure C-1. Cooling unit...
  • Page 25 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 Dryer Capillary tube Charge pipe Hot pipe Evaporator Charge pipe Compressor Suction pipe S.P. connector Sub. condenser Back condenser Figure C-2. Location Suction pipe to Sub. condenser to S.P connector Back condenser Charge pipe L to Back condenser to Compressor’s process tube Pinch Point hot pipe...
  • Page 26: Replacement Parts List

    SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 REPLACEMENT PARTS LIST (SJ-58L/63L/68L-T2G) REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-58L SJ-63L SJ-68L -T2G -T2G -T2G ELECTRIC PARTS RTHM-A097CBEZ F-thermostat RSTT-A144CBE0 Starting relay QSWTDA035CBE0 Defrost timer PDMP-A046CBEZ Damper thermo PDMP-A048CBEZ Damper thermo FTHM-A028CBKZ Defrost thermo.ass’y RMOTRA040CBE0 Fan motor QSOCAA074CBEZ Lamp socket...
  • Page 27 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-58L SJ-63L SJ-68L -T2G -T2G -T2G 2-59 PCOV-A264CBEZ F lamp box cover 2-63 LHLD-A484CBFA Fan motor holder b 2-64 LHLD-A485CBFA Fan motor holder a 2-65 PSEL-B209CBE0 U-sealer handle 2-66 PSHEMA132CBP0 Heater cover al 2-67 LPLTMA570CBPZ...
  • Page 28 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-58L SJ-63L SJ-68L -T2G -T2G -T2G 5-26 PCAP-A076CBFA Venti.grille cap 5-28 PCAP-A069CBFA V sliding cap l 5-29 PCAP-A070CBFA V sliding cap r 5-31 LRALPA132CBFA Ice tray holder l 5-32 LRALPA133CBFA Ice tray holder r 5-33 LRALPA134CBFA...
  • Page 29 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 REPLACEMENT PARTS LIST(SJ-58L/63L/68L-T2B,SJ-63L-T2W) REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-58L SJ-63L SJ-68L SJ-63L -T2B -T2B -T2B -T2W ELECTRIC PARTS RTHM-A097CBEZ F-thermostat RSTT-A144CBE0 Starting relay QSWTDA035CBE0 Defrost timer PDMP-A046CBEZ Damper thermo PDMP-A048CBEZ Damper thermo FTHM-A028CBKZ Defrost thermo.ass’y RMOTRA040CBE0 Fan motor QSOCAA074CBEZ...
  • Page 30 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-58L SJ-63L SJ-68L SJ-63L -T2B -T2B -T2B -T2W 2-57 PSEL-B861CBEZ A-sealer r-louver 2-59 PCOV-A264CBEZ F lamp box cover 2-63 LHLD-A484CBFA Fan motor holder b 2-64 LHLD-A485CBFA Fan motor holder a 2-65 PSEL-B209CBE0 U-sealer handle...
  • Page 31 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-58L SJ-63L SJ-68L SJ-63L -T2B -T2B -T2B -T2W 5-13 HGRL-A178CBFC Ventilating grille 5-13 HGRL-A178CBFE Ventilating grille 5-14 USRA-A252CBFA Drain pan 5-15 UYOK-A330CBFA Fruit case 5-16 UYOK-A331CBFA Vegetable case 5-17 UYOK-A328CBFA Ice storage box 5-18 UYOK-A329CBFA...
  • Page 32: Door Parts

    SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 DOOR PARTS 3-5-2 4-18 4-18 4-18 4-18 3-25 5-34 3-5-3 3-15 4-18 3-5-1 4-18 3-5-2 5-36 3-15-3 4-18 4-18 4-18 5-37 4-18 3-19 3-18 5-35 3-17 3-15-1 3-15-2 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2...
  • Page 33 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 CABINET PARTS 2-29 2-13 2-99 2-106 5-31 2-105 2-10 5-33 2-36 2-91 5-17 5-32 2-90 2-93 5-18 1-10 2-37 2-49 2-36 2-49 2-15 2-12 2-97 2-95 2-95 2-96 2-93 2-96 5-19 2-11 5-26 5-14 2-14 5-24 2-8-2 2-7-2 2-7-1 2-7-1...
  • Page 34 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 CABINET PARTS 2-19 2-63 2-19 2-64 2-21 2-17 2-16 2-65 1-20 2-20 2-22 2-23 1-17 2-28 2-59 1-29 2-30 2-69 2-81 2-51 1-31 2-25 90-2 2-66 1-21 1-23 4-10 2-72 2-67 2-24 2-79 2-78 2-41 6-18 2-84 2-83 1-30 2-79...
  • Page 35 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2...
  • Page 36 SJ-58L-T2 SJ-63L-T2 SJ-68L-T2 2000 (08U0.11E) Printed in Japan 52APR3/ 52APB3/ 56APR3/ 56APB3/ 56APW3/ 60APR3/ 60APB3...

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