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website:http://biz.LGservice.com e-mail:http://www.LGEservice.com/techsup.html TVCR SERVICE MANUAL CHASSIS : MV-025A MODEL : KF-20/21P31 CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
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SECTION 1 SUMMARY TVCR SERVICE MANUAL CONTENT SPECIFICATION ..........1-2 SAFETY INSTRUCTIONS ......1-3 SERVICING PRECAUTIONS ....... 1-4 DESCRIPTION OF CONTROLS ....1-6 CHASSIS : MV-025A MODEL : KF-20/21P31 MODEL...
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SPECIFICA TIONS Video Video Signal Processing System ............................................PAL/SECAM /NTSC 4.43(VCR playback only) Video Recording System ..................................2 Rotary head helical scanning system Head ...........................................................Two heads Tape Speed ........................................................SP/LP Tape Format ....................................................VHS, width 1/2" Timer Program ....................................1Year, 5 programs, Normal/Daily/Weekly REC Tape Loading System ................................................Front loading Input/Output Signal Level ..........................................1Vp-p, 75Ω...
SAFETY PRECAUTIONS IMPORT ANT SAFETY NOTICE Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
SERVICING PRECAUTIONS CAUTION: Before servicing receivers covered by this service following techniques should be used to help reduce the manual and its supplements and addenda, read and follow the incidence of component damage caused by static by static SAFETY PRECAUTIONS on page 3 of this publication. electricity.
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c. Qulckly move the soldering iron tip to the junction of the Removal/Replacement component lead and the printed circuit foil, and hold it 1. Clip each fuse or resistor lead at top of the circuit board there only until the solder flows onto and around both the hollow stake.
DESCRIPTION OF CONTROLS All the functions can be controlled with the remote control handset. Some functions can also be adjusted with the buttons on the front panel of the set. Remote control handset Before you use the remote control handset, please install the batteries.
17. EJECT ejects the tape. 18. TV/AV selects a TV or AV mode. 19. MENU selects a menu. 20. OK accepts your selection or displays the current mode. EJECT 21. FF (FAST FORWARD/CUE) winds the tape forward at high speed in the stop mode. fast forward playback.
Front panel 1. MAIN POWER (ON/OFF) switches the set on or off. 15 16 Note : One power line lives even when the main power is off. ON/OFF 2. POWER (r- switches the set on from standby or off to standby.
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SECTION 2 DISASSEMBLY PART TVCR SERVICE MANUAL CONTENT EXPLODED VIEW ..........2-2 EXPLODED VIEW PARTS LIST ....2-3 DISASSEMBLY INSTRUCTIONS....2-4 CHASSIS : MV-025A MODEL : KF-20/21P31 MODEL...
DISASSEMBLY INSTRUCTIONS 1. Back Cover Removal 5. CPT REMOV AL Remove the screws residing on the back cover and carefully 1) After removal of VCR chassis and speaker assy, remove the separate the back cover from the front cabinet and P/cord CPT board from CPT neck.
PURITY & CONVERGENCE ADJUSTMENT Caution: 5. Reconnect the internal degaussing coil. Convergence and Purity have been factory aligned. Do not attempt to tamper with these alignments. 6. Position the beam bender locking rings at the 9 o'clock However, the effects of adjacent receiver components, or position and the other three pairs of tabs (2,4 and 6 pole replacement of picture tube or deflection yoke may require the magnets) at the 12 o'clock position.
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1.ADJUST YOKE Z-AXIS FIRST 2 .ADJUST BEAM BENDER 2 POLE TO GET EQUAL BLUE MAGNET TO GET FOUR EQUAL COLOR CIRCLES COLOR CIRCLES MAGNETS 8. Referring to above, perform the following two steps: 6. Reconnect the internal degaussing coil and apply AC power. a.
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ROTATION DIRECTION RING MOVEMENT OF RED OF BOTH TABS PAIRS AND BLUE BEAMS OPPOSITE POLE SAME OPPOSITE POLE SAME UP/DOWN ROCKING OF THE YOKE LEFT/RIGHT ROCKING OF THE YOKE UP/DOWN ROCKING OF THE YOKE LEET/RIGHT ROCKING OF THE YOKE CAUSES OPPOSITE ROTATION OF RED CAUSES OPPOSITE SIZE CHANGE OF THE CAUSES OPPOSITE ROTATION OF RED CAUSES OPPOSITE SIZE CHANGE OF...
3.2. CTL/AUDIO LEVEL ADJUSTMENT It refers the standard color signal to LG standard signal. 3.2.1. Necessary Instruments If LG standard signal is a criterion,PAL standard signal is PAL- 1. CTL TAPE B/G 05 CH and SECAM standard signal is SECAM 04CH or 2.
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2. After playing the CTL control tape, make sure the CTL 3. Tighten the X-distant adjust screw. waveform range is from 1.5 :1 to 2.5 : 1. If it is out of range , 3.3.4. P2/P3(RF LINEARITY) CHECK & ADJUSTMENT adjust CTL waveform to the following procedures.
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4.2.2. Let the picture be the most clear by the criterion of the vertical line of it, varying the focus V/R of FBT. 4.3. PURITY AND CONVERGENCE ADJUSTMENT : Warm up the TV set at least 15 minutes before adjustment. 4.5 WHITE BALANCE 4.3.1.
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pattern is even all over the screen. 4.7. CDL DATA ADJUSTMENT 1. INPUT PAL DIGITAL PATTERN(EU05CH). 2. PRESS SVC KEY ON THE SERVICE and SELECT LINE SERVICE1 MODE Adjustable item is selected by CH+/- key,variable item is STATUS CONTENTS 21” 20”...
TROUBLE SHOOTING NO POWER : NO STAND-BY Check if the Replace the Fuse Fuse is O.K.? Is there voltage at Check/Replace pin 9 of T801? DB801, R801, C806. Check/Replace Is there about 6.1V D806, Q801, R807, ZD801, C814, at pin 9 of IC801? IC801.
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NO POWER : NO MONITOR ON Check the Go to NO POWER (NO ST-BY) NO POWER(NO ST-BY) BLOCK BLOCK Is there about Check the pin 10 of P804 ; "HIGH" 6V at pin 9 of P804? ● Check/Replace D851, L851, Is there about 115V C860, IC851.
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NO RASTER Is there about 115V Go to NO POWER BLOCK at pin 3 of T701? ● Check/Replace F852, D850, Is there about 8V R858, IC853, C863. at pin 6 of P805? ● Check the 8V LINE of VCD BOARD ●...
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V. Deflection ERROR Does the V-A, V-B Check the vertical part of VCD signal appear at pin 4, 7 of P805? Is there about Check/Replace FR702, D703, C703. 14V at pin 6 of IC701? Is there about Check;/Replace FR701, D702, C704. -14V at pin 1 of IC701? Check/Replace IC701 NO PICTURE...
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NO SOUND Is there about Check/Replace FR854, D855, IC601. 25V at pin 5 of IC601? Does the sound Check the Audio source line of signal appear at pin 9 of P805? ● Check the voltage at collector of Does the sound signal appear at pin 4 Q602.
DECK MECHANISM PARTS LOCATIONS (FOR NORMAL MODELS) • Top View Pracedure Fig- Part Fixing Type Starting Drum Assembly 3 Screws , Cap FPC A-1 Plate Assembly Top Two Hooks Bracket Side 'L' 5 Holder Assembly CST Chassis Hole 6 Bracket Assembly Door Guide CST 2 Hooks...
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DECK MECHANISM PARTS LOCATIONS (FOR JOG SHUTTLE MODELS) • Top View Pracedure Fig- Part Fixing Type Starting Drum Assembly 3 Screws , Cap FPC A-1 Plate Assembly Top Two Hooks Bracket Side 'L' 5 Holder Assembly CST Chassis Hole 6 Bracket Assembly Door Guide CST 2 Hooks...
DECK MECHANISM DISASSEMBLY (S2) Stator (S2) (S3) Drum Motor (S3) Rotor Drum Sub Assembly (Fig. A-1-1) Drum FPC (S1) (For Jog Shuttle Models) (S1) (S1) Optional Parts Holder FPC Holder FPC or Holder FPC (only for 2HD Models) (only for 4HD-Mono Models) (only for 4HD-Hi-Fi Models) Cap FPC (Fig.
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DECK MECHANISM DISASSEMBLY Plate Assembly Top (Fig. A-2-1) Holder Assembly CST Lever Stopper(R) (Fig. A-2-2) Arm Assembly F/L (Fig. A-2-6) Arm F/L Lever Assembly S/W (Fig. A-2-7) (S4) (H5) Bracket Side (L) (S4) (Fig. A-2-4) Groove Gear Rack F/L Groove Bracket (For Jog Shuttle Models) Assembly Door...
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DECK MECHANISM DISASSEMBLY 2. Plate Assembly Top (Fig. A-2-1) 1) Unhook the (H1) and separate the Left Side. 2) Unhook the (H2) and lift up the Plate Assembly Top. NOTE (1) When reassembling, confirm (A),(B) Part of the Plate (H4) Assembly Top is inserted to the (L),(R) Grooves of the (H3) Bracket Side(L) and Bracket Assembly Door.
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DECK MECHANISM DISASSEMBLY Arm Assembly Cleaner (Fig. A-3-1) (S5) Base Assembly A/C Head ( H1) (Fig. A-3-3) (Fig. A-3-2) Head F/E (For Jog Shuttle Models) Fig. A-3 8. Arm Assembly Cleaner(Fig. A-3-1) NOTE 1) Break away the (A) part shown above Fig. A-3-1 from the (1) Place the Spring Lever S/W of the above (No.1) as Embossing of the Chassis in the clockwise direction and original position.
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DECK MECHANISM DISASSEMBLY Spring S Brake Brake Assembly S (Fig. A-4-1) Arm Assembly Tension Reel T Spring Tension (Fig. A-4-5) Band Assembly (Fig. A-4-3) Spring T Brake Tension Reel S Brake Assembly T (Fig. A-4-2) (Fig. A-4-4) (For Jog Shuttle Models) Fig.
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DECK MECHANISM DISASSEMBLY Opener Lid (Fig. A-5-3) Arm Assembly T/up (Fig. A-5-4) Assembly Pinch Base Assembly P4 (Fig. A-5-5) Support CST (Fig. A-5-1) (Fig. A-5-2) Fig. A-5 15. Support CST (Fig. A-5-1) NOTE 1) Break away the (A) part shown above Fig. A-5-1 from the (1) When reassembling, confirm the opener lid is placed on Embossing of the Chassis in the clockwise direction, and the Hook(H1) of the Arm Assembly T/UP as below figure.
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DECK MECHANISM DISASSEMBLY Belt Capstan (Fig. A-6-1) Motor Capstan Washer(W1) Clutch Assembly D33-K (Fig. A-6-3) (Fig. A-6-2) Washer(W2 ) Optional Parts Gear H-Up/D-K Gear Up/D-K Lever F/R (For Hi-Rewind Models) (For Normal Models) (Fig. A-6-4) Hook(H1) Spring Up/D Brake Assembly Capstan (For 4HD Models) (Fig.
DECK MECHANISM ADJUSTMENT (FOR NORMAL MODELS) 1.Mechanism Alignment Position Check Purpose:To determine if the Mechanism is in the correct position, when a Tape is ejected. Test Conditions (Mechanism Test Equipment/ Fixture Check Point Condition) • Mechanism and Mode Switch Position •...
DECK MECHANISM ADJUSTMENT (FOR JOG SHUTTLE MODELS) 1.Mechanism Alignment Position Check Purpose:To determine if the Mechanism is in the correct position, when a Tape is ejected. Test Conditions (Mechanism Test Equipment/ Fixture Check Point Condition) • Mechanism and Mode Switch Position •...
DECK MECHANISM ADJUSTMENT 2. Preparation for Adjustment (To set the Loading the Cassette without Tape. Cover the Holes of the End Sensors at the both sides of Deck Mechanism to the Loading state the Bracket Side(L) and Bracket Assembly Door to pre- without inserting a Cassette Tape).
DECK MECHANISM ADJUSTMENT 4.Guide Roller Height Adjustment Purpose: To regulate the Height of the Tape so that the Bottom of the Tape runs along the Tape Guide Line on the Lower Drum. 4-1. Preliminary Adjustment Test Equipment/ Fixture Test Conditions (Mechanism Condition) Adjustment Point •...
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DECK MECHANISM ADJUSTMENT 5. Audio/Control (A/C) Head Adjustment Purpose: To insure that the Tape passes accurately over the Audio and Control Tracks in exact Alignment in both the Record and Playback Modes. 5-1. Preliminary Adjustment (Height and Tilt Adjustment) Perform the Preliminary Adjustment, when there is no Audio Output Signal with the Alignment Tape. Test Equipment/ Fixture Test Conditions (Mechanism Condition) Adjustment Point...
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DECK MECHANISM ADJUSTMENT 5-2. Confirm that the Tape passes smoothly slowly turn the Tilt Adjustment Screw(C) in the Counterclockwise direction. between the Take-up Guide and Pinch Roller(using a Mirror or the naked eye). After completing Step 5-1.(Preliminary Adjustment), NOTE: check that the Tape passes around the Take-up Guide and Pinch Roller without Folding or Curling at the Top or Check the RF Envelope after adjusting the A/C Head, if Bottom.
DECK MECHANISM ADJUSTMENT 7. Adjustment after Replacing Drum Assembly (Video Heads) Purpose: To correct for shift in the Roller Guide and X value after replacing the Drum. Test Conditions Test Equipment/ Fixture Connection Point Adjustment Points (Mechanism Condition) • CH-1: PB RF Envelope •...
MAINTENANCE/INSPECTION PROCEDURE (FOR NORMAL MODELS) 1 Check before starting repairs The following faults can be remedied by cleaning and oiling. Check the needed lubrication and the conditions of cleanli- ness in the unit. Check with the customer to find out how often the unit is used, and then determine that the unit is ready for inspection and maintenance.
MAINTENANCE/INSPECTION PROCEDURE (FOR JOG SHUTTLE MODELS) 1 Check before starting repairs The following faults can be remedied by cleaning and oiling. Check the needed lubrication and the conditions of cleanli- ness in the unit. Check with the customer to find out how often the unit is used, and then determine that the unit is ready for inspection and maintenance.
MAINTENANCE/INSPECTION PROCEDURE 4. Supplies Required for Inspection and 2. Required Maintenance Maintence The recording density of a VCR(VCP) is much higher than that of an audio tape recorder. VCR(VCP) components must (1) Grease : Kanto G-311G (Blue) or equivalent be very precise, at tolerances of 1/1000mm, to ensure com- (2) Isopropyl Alcohol or equivalent patiblity with other VCRs.
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MAINTENANCE/INSPECTION PROCEDURE (2) Periodic greasing 5-2) Greasing Grease specified locations every 5,000 hours. (1) Greasing guidelines Apply grease, with a cleaning patch. Do not use excess 1) Loading Path Inside & Top side 5) Lever Tension Groove grease. It may come into contact with the tape transport 2) Shaft 6) Clutch Assembly D33 Shaft or drive system.
MECHANISM TROUBLESHOOTING GUIDE 1.Deck Mechanism Auto REW doesn't work. Is the output of END sensor of supply side "H"? “H”: more than 3.5V “L”: less than 0.7V~1V Is the Vcc. voltage of End Check the syscon power. sensor 5V? Replace End sensor. Is the voltage across IR LED Replace LED.
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MECHANISM TROUBLESHOOTING GUIDE AUTO STOP. (PLAY/CUE/REV) Check aligment positions (page 4- 14) Check spring Pinch. In Play/Cue/Rev is the pinch roller in contact with the capstan Is the output of DFG, DPG OK? Replace Drum Motor. shaft. Are there T/up and supply reel Check Servo, Syscon.
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MECHANISM TROUBLESHOOTING GUIDE In PB mode Tape Presence not sensed. Is the Pinch Roller attached Check Alignment positions to the Capstan Motor Shaft? (page 4-14) Does the T/Up Is the Belt ok? Replace the Belt. Reel turn? Check the clutch and the Idler Does the Capstan Motor turn? Assembly.
MECHANISM TROUBLESHOOTING GUIDE 2. Front Loading Mechanism Cassette cannot be inserted. Is the Lever Switch Spring Replace or add the Does the Lever Switch work? damaged or omitted? Lever Switch Spring. Does the F/L switch work Replace F/L Switch. normally? Is the Vcc of Main P.C.Board Check syscon circuit.
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MECHANISM TROUBLESHOOTING GUIDE Cassette will not load. Does the CST insert? Does the opener Lid work? Replace the Opener Lid. Does the Gear Rack F/L work? Replace the Rear Rack F/L. Does the Opener Door work? Does the Arm Assembly F/L work? Is the opener Door assembled correctly? Does the L/D Motor work? Replace the Arm Assembly F/L.
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SECTION 5 TVCR SERVICE MANUAL CONTENT MECHANICAL PARTS ........5-2 ELECTRICAL PARTS ........5-4 CHASSIS : MV-025A MODEL : KF-20/21P31 MODEL...
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REPLACEMENT PARTS LIST 1. Mechanical Section NSP : Not Service Part LOCA.NO PART NO(LG) DESCRIPTION SPECIFICATION REMARKS ASSEMBLY PARTS SECTION 6721R-0105A DECK ASSY 6723R-D101B DRUM(CIRC) ASSY D33-2CH SP/EP (5M2) 4261R-0012B ARM ASSY L/D MOTOR 4261R-0015A ARM ASSY CLEANER 4811R-0019A BRACKET ASSY...
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LOCA.NO PART NO(LG) DESCRIPTION SPECIFICATION REMARKS 4470R-0027A GEAR 4970R-0046A SPRING 4510R-0015A LEVER 3300R-0157A PLATE SLIDER 4510R-0022A LEVER TENSION 3040R-0018A BASE TENSION(D-33K) 3301R-0029A PLATE ASSY 4810R-0056A BRACKET SIDE(L) 4930R-0096A HOLDER SIDE(L) 4974R-0019A GUIDE 4930R-0098A HOLDER 4930R-0100A HOLDER SIDE(R) 4510R-0024A LEVER STOPPER(R)
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REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION D809 0DD100009AL DIODE,RECTIFIERS EH-1ZV(1) D810 0DD414809ED DIODE,1N4148 TA 0IHI647397D IC01 IC,HD6473977R(OTP,R-VERSION) 100Q D811 0DD414809ED DIODE,1N4148 TA 0ITO123800A IC01S IC,TA1238N SECA D851 0DD560009AA DIODE,RECTIFIER BYT56M 0IAL241600B IC02 IC,AT24C16-10PC 8D EEPROM 16K D852 0DD060009AC DIODE,RECTIFIERS TVR06J...
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For Capacitor & Resistors, the CC, CX, CK, CN : Ceramic RD : Carbon Film charactors at 2nd and 3rd digit CQ : Polyestor RS : Metal Oxide Film in the P/No. means as follows; CE : Electrolytic RN : Metal Film RF : Fusible LOCA.
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For Capacitor & Resistors, the CC, CX, CK, CN : Ceramic RD : Carbon Film charactors at 2nd and 3rd digit CQ : Polyestor RS : Metal Oxide Film in the P/No. means as follows; CE : Electrolytic RN : Metal Film RF : Fusible LOCA.
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0LA1000K139 INDUCTOR,100UH K 4*10.5 TP P303 561-234Z CONNECTOR,GF120-3S-TS-A LGC 3PIN 1.25MM L02S 0LA0222K119 INDUCTOR,22UH K 2.3*3.4 TP P602 366-932B CONNECTOR,2.5MM 3P GIL-G LG CABLE S 0LA1000K139 INDUCTOR,100UH K 4*10.5 TP P701 366-043K CONNECTOR,PLUG(4P) 0LA1000K139 INDUCTOR,100UH K 4*10.5 TP P703 366-009D CONNECTOR,2.36PAI 1P .
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For Capacitor & Resistors, the CC, CX, CK, CN : Ceramic RD : Carbon Film charactors at 2nd and 3rd digit CQ : Polyestor RS : Metal Oxide Film in the P/No. means as follows; CE : Electrolytic RN : Metal Film RF : Fusible LOCA.
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R875 0RD5601F609 5.6K OHM 1/6 W 5.00% TA52 R903 0RD2200F609 220 OHM 1/6 W 5.00% TA52 3828VA0345B MANUAL,OWNERS MV025A RUS/BZ03 LG RU/EN 032C/ R904 0RD2200F609 220 OHM 1/6 W 5.00% TA52 3828VA0345K MANUAL,OWNERS MV025A AP LG EN 032C R905 0RD2200F609 220 OHM 1/6 W 5.00% TA52...