Special Tools And Supplies; Torque Specifications; High Altitude Clutch Charts; Ranger Rzr / Rzr S / Rzr 4 - Polaris 2013 RANGER RZR S Service Manual

CLUTCHING

SPECIAL TOOLS AND SUPPLIES

PART NUMBER
Clutch Bushing Replacement
2871025
Clutch Bushing Replacement
2871226
2871358-A
9314177
PA-48595 Drive Clutch Puller (Short)
Drive Clutch Spider Removal and
2870341
2870386
2870910
PU-50518 Universal Clutch Compressor
SPX Corp: 1-800-328-6657 or http://polaris.spx.com/
PART NUMBER
N/A
8560054

TORQUE SPECIFICATIONS

PVT System Fastener Torques
ITEM
Drive Clutch Retaining Bolt
Driven Clutch Retaining Bolt
PVT Inner Cover Bolts
PVT Outer Cover Bolts
Drive Clutch Spider
Drive Clutch Cover Plate
6.2
TOOL DESCRIPTION
Tool Kit
Tool Kit
Clutch Holding Fixture
Clutch Holding Wrench
Installation Tool
Piston Pin Puller
Roller Pin Tool
SPECIAL SUPPLIES
Loctite™ 609
RTV Silicone Sealer
TORQUE VALUE
40 ft-lbs (54 Nm)
17 ft-lbs (23 Nm)
12 ft-lbs (16 Nm)
45-50 in. lbs (5-5.6 Nm)
200 ft-lbs (271 Nm)
90 in-lbs (10 Nm)
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.

HIGH ALTITUDE CLUTCH CHARTS

RANGER RZR / RZR S / RZR 4

Altitude
0-1500
(0-5000) (5632337)
Meters
(Feet)
1500-3700 23-58 (B)
(5000 - 12000) (1322911)
RANGER RZR EPS (EBS Model)
Altitude
0-1500
(0-5000) (5632763)
Meters
(Feet)
1500-3700
(5000 - 12000) (5632337)

PVT SYSTEM OVERVIEW

General Operation

WARNING
All PVT maintenance or repairs should be performed by
a certified Polaris Master Service Dealer (MSD)
technician who has received the proper training and
understands the procedures outlined in this manual.
Because of the critical nature and precision balance
incorporated into the PVT components, it is
absolutely essential that no disassembly or repair
be made without factory authorized special tools
and service procedures.
The Polaris Variable Transmission (PVT) consists of three
major assemblies:
1) The Drive Clutch
2) The Driven Clutch
3) The Drive Belt
The internal components of the drive clutch and driven
clutch control engagement (initial vehicle movement),
clutch upshift and backshift. During the development of
the Polaris vehicle, the PVT system is matched first to the
engine power curve; then to average riding conditions and
the vehicle's intended usage. Therefore, modifications or
variations of components
recommended. Proper clutch setup and careful inspection
of existing components must be the primary objective
when troubleshooting and tuning.
Shift Drive Driven
Weight Spring Spring
23-62 Green Blk / Almond
(7043789) (7043167)
Green Blk / Almond
(7043789) (7043167)
Shift Drive Driven
Weight Spring Spring
23-66 Green Red
(7043789) (3234452)
23-62 Green Red
(7043789) (3234452)
at random are never