Master Cylinder; Brake Pedal Lever; Pedal Removal; Pedal Installation - Polaris 2012 RANGER RZR 570 INTL Service Manual

BRAKES

MASTER CYLINDER

Removal
1. Locate the master cylinder above the left front tire in
the wheel well area.
Master Cylinder
2. Remove th e clip (A) fr om th e cle vis p in (B) tha t
attaches the master cylinder to the brake pedal lever.
A
D
3. Place a con tainer to catch brake fluid un der the
master cylinder brake line banjo bolts (C).
Brake fluid will damage finished surfaces.
Do not allow brake fluid to come in contact
with finished surfaces.
9.6
17 ft. lbs.
(23 Nm)
B
C
15 ft. lbs.
(20 Nm)
CAUTION
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
NOTE: Make no te of fro nt and rea r br ake lin e
locations to master cylinder.
4. Loosen the brake line banjo bolts (C) and allow fluid
to drain.
NOTE: Dispose of fluid properly. Do not re-use.
5. Remove the two mounting fasteners (D) that secure
the master cylinder to the frame.
Installation
1. Reverse Ste ps 1-5 fo r master cylin der installation.
Refer to t
illustration.
2. After installing the foot brake check pedal freeplay .
Pedal freeplay should not exceed .090" (2.286 mm).

BRAKE PEDAL LEVER

Pedal Removal

1. Locate the br ake ped al lever (L) an d remove th e
D
master cylinder clevis pin (B) and clip (A).
2. Remove the E- ring ( E) fro m the pe dal mount an d
remove the brake pedal lever (L) from the vehicle.

Pedal Installation

1. Reverse "Removal" steps to install brake pedal lever.
Brake pedal freeplay should not exceed .090" (2.28
mm).
he to rque specifications in th
L
E
B
A
Brake Pedal Freeplay:
.090" (2.28 mm)
e