Toro 30360 Operator's Manual

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Operator's manual (68 pages)

Operator's manual (72 pages)

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Page 1 Groundsmaster ® 7200 and 7210 Mower Model No. 30360—Serial No. 314000001 and Up Model No. 30363—Serial No. 314000001 and Up Model No. 30363TC—Serial No. 314000001 and Up Model No. 30363TE—Serial No. 314000001 and Up Model No. 30461—Serial No. 314000001 and Up Model No.
Page 2: Introduction
If you require a spark arrester, contact your Authorized Toro Service Dealer. Serial No. Genuine Toro spark arresters are approved by the USDA Forestry Service. This manual identifies potential hazards and has safety Important: It is a violation of California Public...
Page 3: Table Of Contents
Safety ................4 Fuel Lines and Connections ........43 Safe Operating Practices........... 4 Bleeding the Fuel System .........43 Toro Riding Mower Safety ........5 Bleeding Air from the Injectors ........43 Sound Power Level ..........6 Electrical System Maintenance ........44 Sound Pressure Level..........6 Servicing the Battery..........44...
Page 4: Safety
Machines with model be used and remove all objects which may be thrown by numbers 30360, 30363, 30467 and 30468 meet or exceed the machine. ANSI B71.4–2012 specifications in effect at the time of •...
Page 5: Toro Riding Mower Safety
• The ROPS is an integral and effective safety device. Keep The following list contains safety information specific to Toro a folding ROPS in the raised and locked position and use products or other safety information that you must know that the seat belt when operating the machine.
Page 6: Sound Power Level
Note: The data contained in this section only pertains to • Use only genuine Toro replacement parts to ensure that units marked with the CE logo. original standards are maintained. Model 30363 TC and 30363 TE •...
Page 7: Vibration Level
Model 30461 This unit has a sound pressure level at the operator’s ear of 87 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound pressure level was determined according to the procedures outlined in EN 836. Model 30462 This unit has a sound pressure level at the operator’s ear of 89 dBA, which includes an Uncertainty Value (K) of 1 dBA.
Page 8: Slope Indicator
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.
Page 9: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-2908 1. Thrown object hazard—keep bystanders a safe distance from the machine.
Page 10 110-8254 1. Engine–Stop 3. Engine—Start 2. Engine—Run 110-8253 1. PTO–Off 4. Continuous variable setting 110-9796 2. PTO—On 5. Slow 3. Fast 1. Read the Operator's Manual for information on fuses. 110-8252 3. Hydraulic oil 5. Engine coolant 1. Read the Operator's Manual. 2.
Page 11 120-9196 1. Forward 3. Slow 5. Reverse 7. Read the Operator's Manual for more information on the hydraulic oil. 2. Fast 4. Neutral 6. Tow valve location; torque the tow valves to 6.78 ± 1.13 N⋅m (60 ± 10 in-lbs). 100-6578 93-7818 1.
Page 12 106-6755 1. Engine coolant under 3. Warning—do not touch the pressure. hot surface. 2. Explosion hazard—read 4. Warning—read the the Operator's Manual. Operator's Manual. 106-9206 1. Wheel torque specifications 2. Read the Operator's Manual. 107-3069 1. Warning–there is no rollover protection when the roll bar is down.
Page 13 106-9290 1. Inputs 5. In seat 9. Outputs 13. Start 2. Not active 6. Power Take-off (PTO) 10. Power Take Off (PTO) 14. Power 3. High temperature shutdown 7. Parking brake Off 11. Start 4. High temperature warning 8. Neutral 12.
Page 14 107-1866 1. Tipping hazard and sliding or loss of control hazard, drop-offs—do not turn sharply while traveling fast, instead, slow down and turn gradually, do not operate the machine near drop-offs, slopes greater than 15 degrees, or water; keep a safe distance from drop-offs. 2.
Page 15: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the ROPS. Install the left rear tire (model 30464TC Tire and 30363TC only). – No parts required Check the tire pressure.
Page 16: Adjusting The Rops
Adjusting the ROPS Installing the Left Rear Tire (Model 30464TC and 30363TC No Parts Required Only) Procedure Parts needed for this procedure: 1. Remove the hairpin cotter pins and remove the 2 pins Tire from the roll bar (Figure 4). Procedure 1.
Page 17: Installing Weights (For Ce Compliance)
Traction Unit and Road Light Kit Groundsmaster 7200/7210 0 kg (0 lb) 0 kg (0 lb) 0 kg (0 lb) Traction Unit and Jack Stand Contact your Authorized Toro Distributor to obtain the appropriate kits and weights for your machine.
Page 18: Checking Fluid Levels
Checking Fluid Levels No Parts Required Procedure 1. Check the hydraulic fluid level before starting the engine, refer to Checking the Hydraulic System. 2. Check the engine oil level before and after starting the engine, refer to Checking the Engine Oil Level. 3.
Page 19: Product Overview
Parking Brake Lever Product Overview Whenever the engine is shut off, engage the parking brake to prevent accidental movement of the machine. To engage the parking brake, pull the parking brake lever rearward and up (Figure 7). To release the parking brake, push the parking brake lever forward and down.
Page 20: Specifications
The Charge Indicator its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved Illuminates when the system charging circuit malfunctions. attachments and accessories.
Page 21: Operation
Operation • Painted surfaces may be damaged by biodiesel blends. • Monitor seals, hoses, gaskets in contact with fuel as they Note: Determine the left and right sides of the machine may be degraded over time. from the normal operating position. •...
Page 22: Filling The Fuel Tank
Filling the Fuel Tank Using the Rollover Protection System (ROPS) 1. Park the machine on a level surface. Important: The fuel tanks are connected, but the WARNING fuel does not transfer quickly from one tank to the other. It is important when filling that you park To avoid injury or death from rollover: keep the on a level surface.
Page 23: Think Safety First
Think Safety First 2. Lower the roll bar to the down position (Figure 11). Please read all safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury. DANGER Operating on wet grass or steep slopes can cause sliding and loss of control.
Page 24: Operating The Parking Brake
Releasing the Parking Brake The use of protective equipment for eyes, ears, feet and head is recommended. Push forward and down on the parking brake lever to release the parking brake (Figure 14). Operating the Parking Brake Always set the parking brake when you stop the machine or leave it unattended.
Page 25: Driving The Machine
5. Move the throttle lever midway between the Fast and 3. Turn the ignition key to the Off position (Figure 16). Slow positions (Figure 15). Wait for all moving parts to stop before leaving the operating position. 6. Turn the ignition key clockwise to the Run position (Figure 16).
Page 26: Stopping The Machine
Operating the Mower Note: The farther you move the traction control levers in either direction, the faster the machine will move in that direction. Raising and Lowering the Mower with the Deck Lift Switch The deck-lift switch raises and lowers the mower deck (Figure 18).
Page 27: Adjusting The Height-Of-Cut
Engaging the Power Take Off (PTO) The power take off (PTO) switch starts and stops the mower blades and some powered attachments. 1. If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO. 2.
Page 28: Adjusting The Rear Anti-Scalp Rollers
Figure 21 1. Screw 3. Skid 2. Flange-head bolt 4. Nut Figure 22 1. Flange nut 4. Spacer 4. Remove the flange-head bolts and nuts from each skid. 2. Bushing 5. Bolt 5. Move each skid to the desired position and secure them 3.
Page 29 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Raise the front of the machine and support it on jack stands.
Page 30: The Safety Interlock System
Testing the Safety Interlock System Service Interval: Before each use or daily Test the safety interlock system before you use the machine each time. If the safety system does not operate as described below, have an Authorized Service Dealer repair the safety system immediately.
Page 31: Positioning The Seat
Refer to Figure 30 for a description of what each light means. For details on using the rest of the SCM functions, refer to the Service Manual, available through your Authorized Toro Distributor. Figure 31 1. Back rest knob 3.
Page 32: Unlatching The Seat
Pushing the Machine by Hand Important: Never tow the machine because hydraulic damage may occur. Pushing the Machine 1. Disengage the power take-off (PTO) and turn the ignition key to off. Move the levers to the neutral locked position and apply the parking brake. Remove the key.
Page 33: Transporting Machines
each side of the unit (Figure 35). The lower rear section of the tractor frame extends back between the rear wheels and serves as a stop for tipping backward. Having a full-width ramp provides a surface for the frame members to contact if the unit starts to tip backward.
Page 34: Operating Tips
Sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. Mowing Direction Alternate mowing direction to avoid making ruts in the turf over time. This also helps disperse clippings, which enhances decomposition and fertilization.
Page 35: Maintenance
• Drain and clean the fuel tank. Every 2 years • Flush and replace cooling system fluid. Important: Refer to your Engine Operator's Manual for additional maintenance procedures. A detailed Service Manual is also available for purchase from your Authorized Toro Distributor.
Page 36: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check Safety Interlock Operation Check Grass Deflector in Down Position (if applicable) Check Parking Brake Operation Check Fuel Level Check Hydraulic Oil Level Check Engine Oil Level Check Cooling System Fluid...
Page 37: Premaintenance Procedures
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 37 Service Interval Chart Premaintenance Lubrication Procedures Greasing the Bearings and...
Page 38 Figure 38...
Page 39: Servicing The Mower Deck Gear Box Lubricant
Figure 39 Checking the Mower Deck Gear Box Note: Bearing life can be negatively affected by improper wash down procedures. Do not wash down the unit when it Lubricant is still hot and avoid directing high-pressure or high volume Service Interval: Every 150 hours spray at the bearings or seals.
Page 40: Engine Maintenance
Engine Maintenance 6. Remove the dipstick/fill plug from the top of the gear box (Figure 40) and make sure that the lubricant is between the marks on the dipstick. Checking the Air Cleaner 1. Check the air cleaner body for damage, which could possibly cause an air leak.
Page 41: Servicing The Engine Oil
• Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) 1. Position the machine on a level surface. Note: Toro Premium Engine oil is available from your 2. Open the hood. distributor in either 15W-40 or 10W-30 viscosity. See the 3. Set a drain pan under the oil pan and in line with the parts catalog for part numbers.
Page 42: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in an open area, when the engine is off and is cold.
Page 43: Cleaning The Fuel Tank
6. Install the filter canister by hand until the gasket CAUTION contacts mounting surface, then rotate it an additional The engine may start during this procedure. 1/2 turn. Moving fans and belts in a running engine can 7. Tighten the drain plug on the bottom of the filter severely injure you or bystanders.
Page 44: Electrical System Maintenance
Electrical System 4. Tighten the pipe connector securely when it attains a solid flow. Maintenance 5. Turn the key to the Off position. 6. Repeat this procedure for the remaining nozzles. Important: Whenever working with the electrical system, always disconnect the battery cables, negative (-) cable first, to prevent possible wiring damage from short-outs.
Page 45: Storing The Battery
WARNING Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable.
Page 46: Drive System Maintenance
Important: Ensure that the seal lips are not 1. Obtain a new caster wheel assembly, cone bearings, and folded inward. bearing seals from your Authorized Toro Distributor. 7. Install the caster-wheel assembly between the castor 2. Remove the locknut from the bolt holding the caster fork and secure it in place with the bolt and locknut.
Page 47: Cooling System Maintenance
Cooling System 1. Check the level of the coolant in the expansion tank (Figure 51). The coolant level should be between the Maintenance marks on the side of the tank. DANGER Discharging hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns.
Page 48: Brake Maintenance
Brake Maintenance Note: Make sure that the brake-shaft sensor does not contact the switch plunger. 5. Secure the switch jam nuts. Adjusting the Parking Brake 6. Test the adjustment as follows: Interlock Switch A. Ensure that the parking brake is engaged and you 1.
Page 49: Belt Maintenance
Belt Maintenance drive belt to release the belt tension and allow the belt to be slipped off the pulleys. Checking the Alternator Belt Service Interval: Every 100 hours Check the condition and tension of the belts (Figure 54) after every 100 operating hours. 1.
Page 50: Controls System Maintenance
Controls System Maintenance Adjusting the Control Lever Neutral Interlock Switch 1. Stop the machine, move the deck lift switch fully into the neutral-locked position, set the parking brake, and remove the ignition key. 2. Remove the bolts securing the front panel and remove the panel (Figure 56).
Page 51: Adjusting The Traction Drive For Neutral
G020875 Figure 58 Figure 60 1. Bolts 1. Neutral position 2. Neutral locked position 2. Control panel 7. If adjustment is needed, loosen the nut and jam nut 4. Move the control lever to the neutral position but not against the yoke (Figure 59). locked (Figure 60).
Page 52: Adjusting The Maximum Ground Speed
1. Raise the frame onto stable jack stands so that the drive 9. Repeat steps 6 through 8 for the other side of the wheels can rotate freely. machine. 2. Slide seat forward, unlatch it, and swing it up and 10.
Page 53: Adjusting The Tracking
Figure 64 Figure 63 1. Control lever 3. Bolts 3. Jam nut 1. Stop bolt 2. Control-lever post 2. Control lever 4. 1.5 mm (0.060 inch) 4. Have someone push the control-lever posts (not the 5. Thread the stop bolt all the way in (away from the control levers) all the way forward into the maximum control lever).
Page 54: Hydraulic System Maintenance
(Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro will not assume responsibility for damage caused by improper substitutions.
Page 55: Changing The Hydraulic Oil And Filter
Figure 67 1. Hydraulic reservoir drain 3. Transmission case drain plug plug 2. Filter Figure 66 4. Clean the area around the hydraulic oil filter and 1. Dipstick 2. Fill cap remove it (Figure 67). 5. Immediately install a new hydraulic oil filter. 6.
Page 56: Mower Deck Maintenance
Check the blades daily for sharpness, and for any wear or damage. Sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade.
Page 57: Removing The Blades
To ensure optimum performance and continued safety conformance of the machine, use 1. Disengage the PTO, move the motion control levers to genuine Toro replacement blades. Replacement blades made the neutral locked position, and set the parking brake.
Page 58: Correcting The Mower Deck Mismatch
Important: The curved part of the blade must be by other manufacturers may result in non-conformance with safety standards. pointing upward toward the inside of the mower to ensure proper cutting. WARNING 2. Install the anti-scalp plate and blade bolt (Figure 73). Contact with a sharp blade can cause serious injury.
Page 59: Adjusting The Mower Deck Pitch
8. Adjust the jam nuts securing the deck yokes/chains to the mower deck until the mower deck is level. Figure 75 1. Chain 3. Jam nut Figure 74 2. Yoke 4. Mower deck 3. Jam nut 1. Chain 2. Yoke 4.
Page 60: Cleaning
Cleaning Cleaning Under the Mower Service Interval: Before each use or daily Remove the grass buildup under the mower daily. 1. Disengage the PTO, move the motion control levers to the neutral locked position, and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Page 61: Storage
C. Coat the cable terminals and battery posts with • Radiator and radiator screen Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. • Underneath the deck D. Slowly recharge the battery for 24 hours every 60 •...
Page 62 Notes:...
Page 63 Notes:...
Page 64: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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30363tc 30363te 30461 30462 30464 30464tc ... Show all

Toro 30360 Operator's Manual

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