Toro groundmaster 7210 Operator's Manual
Toro groundmaster 7210 Operator's Manual

Toro groundmaster 7210 Operator's Manual

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Form No. 3354-815 Rev B
Groundsmaster® 7200 and
7210 Mower
Model No. 30360—Serial No. 270000001 and Up
Model No. 30360TE—Serial No. 270000001 and Up
Model No. 30361—Serial No. 270000001 and Up
Model No. 30362—Serial No. 270000001 and Up
Model No. 30363—Serial No. 270000001 and Up
Model No. 30363TC—Serial No. 270000001 and Up
Model No. 30363TE—Serial No. 270000001 and Up
Model No. 30364—Serial No. 270000001 and Up
Model No. 30364TC—Serial No. 270000001 and Up
Model No. 30365—Serial No. 270000001 and Up
Register your product at www.Toro.com
Original Instructions (EN)

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Summary of Contents for Toro groundmaster 7210

  • Page 1 Model No. 30363TC—Serial No. 270000001 and Up Model No. 30363TE—Serial No. 270000001 and Up Model No. 30364—Serial No. 270000001 and Up Model No. 30364TC—Serial No. 270000001 and Up Model No. 30365—Serial No. 270000001 and Up Register your product at www.Toro.com Original Instructions (EN)
  • Page 2: Introduction

    If you require a spark arrestor, contact your Authorized Service Dealer. Figure 1 Genuine Toro spark arresters are approved by the USDA Forestry Service. 1. Model and serial number location Important: It is a violation of California Public Resource Code Section 4442 to use Model No.
  • Page 3: Table Of Contents

    Recommended Maintenance Safety ..............5 Schedule(s) ....... 41 Safe Operating Practices ...... 5 Daily Maintenance Checklist ....42 Toro Riding Mower Safety ....6 Lubrication..........43 Sound Pressure Level......8 Greasing the Bearings and Sound Power Level ......8 Bushings ......43 Vibration Level........
  • Page 4 Hydraulic System Maintenance ....61 Checking the Hydraulic System....... 61 Changing the Hydraulic Oil And Filter ......... 62 Mower Deck Maintenance ......62 Servicing the Cutting Blades....63 Correcting Mower Deck Mismatch ......66 Adjusting the Mower Deck Pitch........66 Replacing the Grass Deflector....
  • Page 5: Safety

    Safety of the control levers. The main reasons for loss of control are: Machines with model numbers 30360TC, ◊ insufficient wheel grip, especially on 30360TE, 30361, 30362, 30363TC, 30363TE, wet grass; 30364, or 30365 meet or exceed CEN standard ◊ being driven too fast; EN 836:1997 and ANSI B71.4-2004 specifications in effect at the time of production.
  • Page 6: Toro Riding Mower Safety

    The following list contains safety information personal injury. specific to Toro products or other safety • Before leaving the operator’s position: information that you must know that is not – disengage the power take-off and lower the included in the CEN standard.
  • Page 7: Slope Operation

    • Keep the roll bar in the raised and locked sparks and flames away from battery. position and use the seat belt when operating • Use only genuine Toro replacement parts to the machine. ensure that original standards are maintained.
  • Page 8: Sound Pressure Level

    Sound Pressure Level Note: The data contained in this section only pertains to units marked with the CE logo ( This unit has an equivalent continuous A-weighted sound pressure level at the operator ear of 90 dBA, based on measurements of identical machines per EN 11201.
  • Page 9: Slope Chart

    Slope Chart...
  • Page 10: Safety And Instructional

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-2908 1. Thrown object hazard—keep bystanders a safe distance from the machine.
  • Page 11 110-8254 1. Engine–Stop 3. Engine—Start 2. Engine—Run 110-8253 1. PTO–Off 4. Continuous variable setting 2. PTO—On 5. Slow 3. Fast 110-9796 1. Read the Operator’s Manual for information on fuses. 110-8252 1. Read the Operator’s Manual. 3. Hydraulic oil 5. Engine coolant 2.
  • Page 12 110-9774 1. Forward 3. Slow 5. Reverse 7. Tow valve location; torque the tow valves to 6.78 ± 1.13 N⋅m (60 ± 10 in-lbs). 2. Fast 4. Neutral 6. Backward 8. Read the Operator’s Manual for more information on the hydraulic oil.
  • Page 13 106-6755 1. Engine coolant under 3. Warning—do not touch the pressure. hot surface. 2. Explosion hazard—read the 4. Warning—read the Operator’s Manual. Operator’s Manual. 106-9206 1. Wheel torque specications 2. Read the Operator’s Manual. 107-3069 1. Warning—there is no rollover protection when the roll bar is down.
  • Page 14 106-9290 1. Inputs 5. In seat 9. Outputs 13. Start 14. Power 2. (not active on this machine) 6. Power Take-off (PTO) 10. Power Take-off (PTO) 3. High temperature shutdown 7. Parking brake Off 11. Start 4. High temperature warning 8.
  • Page 15 107-1866 1. Sliding and loss of control hazard and tipping hazard, drop-offs—do not operate the machine near drop-offs, slopes greater than 15 degrees, or water; keep a safe distance from drop-offs; do not turn sharply while traveling fast, instead, slow down and turn gradually; if the roll bar is raised, wear the seat belt;...
  • Page 16: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Step Description Qty. Tire Install the left rear tire (model 30360TC and 30363TC only). Lug nut Activate and charge the battery – No parts required (model 30360TC and 30363TC only).
  • Page 17: Activating And Charging The

    Step Activating and Charging the Battery (Model 30360TC and 30363TC Only) No Parts Required Procedure Figure 4 Use only electrolyte (1.265 Specific Gravity) to fill 1. Electrolyte battery initially. 1. Remove the battery from the machine. 4. Allow approximately 20 to 30 minutes for the Important: Do not add electrolyte while electrolyte to soak into the plates.
  • Page 18: Adjusting The Rops

    Warning CALIFORNIA Incorrect battery cable routing could Proposition 65 Warning damage the machine and cables causing sparks. Sparks can cause the battery Battery posts, terminals, and related gasses to explode, resulting in personal accessories contain lead and lead injury. compounds, chemicals known to the State of California to cause cancer and •...
  • Page 19: Checking The Tire Pressure

    Figure 5 Right Side Shown 1. Roll bar 3. Hairpin cotter pin 2. Pin 2. Raise the roll bar to the upright position and install the two pins and secure them with the hairpin cotter pins (Figure 5). Note: If you must lower the roll bar, push the bar forward to relieve pressure on the pins, remove the pins, lower the bar slowly, and secure it with the pins so that it does not...
  • Page 20: Installing Weights

    Traction Unit and Road Light Kit Groundsmaster 7210 0 lb (0 kg) 0 lb (0 kg) 0 lb (0 kg) Traction Unit and Jack Stand Contact your Authorized Toro Distributor to obtain the appropriate kits and weights for your machine.
  • Page 21: Checking Fluid Levels

    Step Checking Fluid Levels No Parts Required Procedure 1. Check the hydraulic fluid level before starting the engine, refer to Checking the Hydraulic Fluid Level in Hydraulic System Maintenance, page 61. 2. Check the engine oil level before and after starting the engine, refer to Checking the Engine Oil Level in Engine Maintenance, page 46.
  • Page 22: Product Overview

    Product Overview machine. Refer to Driving Forward or Backward in Operation, page 25. Parking Brake Lever Whenever the engine is shut off, engage the parking brake to prevent accidental movement of the machine. To engage the parking brake, pull the parking brake lever rearward and up (Figure 8).
  • Page 23: Throttle Lever

    Throttle Lever Oil Pressure Warning Light The throttle lever controls the speed of the engine. The oil pressure warning light glows when the oil Moving the throttle lever forward toward the Fast pressure in engine drops below a safe level. If position increases the engine speed.
  • Page 24: Specifications

    A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.
  • Page 25: Operation

    Operation In certain conditions, fuel is extremely Note: Determine the left and right sides of the flammable and highly explosive. A fire or machine from the normal operating position. explosion from fuel can burn you and others and can damage property. •...
  • Page 26: Checking The Engine Oil Level

    In certain conditions during fueling, static electricity can be released causing a spark which can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage property. • Always place fuel containers on the Figure 10 ground away from your vehicle before 1.
  • Page 27: Using The Rollover Protection System (Rops)

    Using the Rollover Protection System (ROPS) To avoid injury or death from rollover: keep the roll bar in the raised locked position and use the seat belt. Ensure that the rear part of the seat is secured with the seat latch. There is no rollover protection when the roll bar is in the down position.
  • Page 28: Think Safety First

    Important: Always use the seat belt when the roll bar is in the raised and locked position. Do not use the seat belt when the roll bar is in the lowered position. Think Safety First Please read all safety instructions and symbols in the safety section.
  • Page 29: Starting And Stopping The Engine

    Starting and Stopping the Engine Starting the Engine 1. Raise the roll bar up and lock it into place, sit on the seat, and fasten the seat belt. 2. Ensure that the motion controls are in the neutral locked position. 3.
  • Page 30: Driving The Machine

    Important: Use starting cycles of no more than 15 seconds per minute to avoid overheating the starter motor. Children or bystanders may be injured if they move or attempt to operate the Note: Additional starting cycles may be tractor while it is unattended. required when starting the engine for the first time after the fuel system has been completely Always remove the ignition key and...
  • Page 31: Stopping The Machine

    Operating the Mower Raising and Lowering the Mower The deck lift lever raises and lowers the mower deck (Figure 19). The engine must be running for you to use this lever. Figure 19 1. Deck lift lever Figure 18 1. Motion control 3.
  • Page 32 Figure 20 1. PTO switch Disengaging the PTO To disengage, push the PTO switch to the off position. Adjusting the Height-of-Cut The height-of-cut is adjusted from 1 to 6 inches (2.5 to 15.8 cm) in 1/4 inch (6 mm) increments by relocating the stop pin into different hole locations.
  • Page 33 3. Loosen the screw at the front of each skid (2 skids on Guardian decks and 1 skid on side-discharge decks). Figure 23 Figure 22 4. Spacer 1. Flange nut 2. Bushing 5. Bolt 1. Screw 3. Skid 3. Anti-scalp roller 2.
  • Page 34 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
  • Page 35: The Safety Interlock System

    The safety interlock system also is designed to stop the engine when the traction controls are moved from the neutral locked position with the parking brake engaged. If you rise from the seat when the PTO is engaged there is a 1 second delay and then the engine stops.
  • Page 36: Positioning The Seat

    Service Manual, available through your Authorized 2. Seat suspension knob 4. Seat position adjustment Toro Distributor. lever 2. Slide the seat to the desired position and release lever to lock in position. 3. Verify that the seat has locked into place by attempting to move it back and forth.
  • Page 37: Unlatching The Seat

    Figure 33 1. Seat suspension knob 2. Operator weight setting Changing the Back Position The back of the seat can be adjusted to provide a comfortable ride. Position the back of the seat Figure 34 where it is most comfortable. 1.
  • Page 38: Loading Machines

    backward. If loading on or near a slope, position the trailer or truck so it is on the down side of the slope and the ramp extends up the slope. This will minimize the ramp angle. The trailer or truck should be as level as possible.
  • Page 39: Transporting Machines

    required by local traffic regulations in your area (Figure 37). Figure 36 1. Trailer 3. Not greater than 15 degrees 2. Full width ramp 4. Full width ramp—side view Transporting Machines Figure 37 1. Front tie-down (left side 2. Rear tie-downs shown) Driving on the street or roadway without turn signals, lights, reflective markings, or a...
  • Page 40: Blade Maintenance

    Sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. Refer to Servicing the Cutting Blades in Mower Deck Maintenance, page 62 for more information or identifying blade problems and sharpening the blades.
  • Page 41: Maintenance

    • Drain and clean the fuel tank. • Flush and replace cooling system uid. Every 2 years • Replace safety switches. Important: Refer to your Engine Operator’s Manual for additional maintenance procedures. A detailed Service Manual is also available for purchase from your Authorized Toro Distributor.
  • Page 42: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check Safety Interlock Operation Check Grass Deector in Down Position (if applicable) Check Parking Brake Operation Check Fuel Level Check Hydraulic Oil Level Check Engine Oil Level Check Cooling System Fluid...
  • Page 43: Lubrication

    If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 38 Service Interval Chart Lubrication Important: The fittings on the axles of the caster wheels are not illustrated.
  • Page 44 Figure 39...
  • Page 45: Servicing The Mower Deck Gear

    Figure 40 Note: Bearing life can be negatively affected before operating the cutting unit for the first time by improper wash down procedures. Do not and every 150 operating hours thereafter. Change wash down the unit when it is still hot and avoid the lubricant in the gear box every 400 operating directing high-pressure or high volume spray at hours.
  • Page 46: Engine Maintenance

    3. Disengage the PTO, move the motion control all moving parts to stop before leaving the levers to the neutral locked position and set operating position. the parking brake. 5. Lift the footrest, exposing the top of the 4. Move the throttle lever to the Slow position, mower deck.
  • Page 47: Servicing The Engine Oil

    • Alternate oil: SAE 10W-30 or 5W-30 (all into the intake tract. temperatures) 4. Remove and replace the primary filter Note: Toro Premium Engine oil is available (Figure 42). from your distributor in either 15W-40 or 10W-30 Important: Do not clean the used viscosity.
  • Page 48: Changing The Engine Oil And Filter

    The oil level should be up to the Full mark on the dipstick. Figure 44 1. Oil lter 2. Drain plug 4. Clean the area around the drain plug. Figure 43 5. Remove the drain plug and allow the oil to 1.
  • Page 49: Fuel System Maintenance

    Fuel System Maintenance Note: Refer to Adding Fuel for proper fuel recommendations. Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. •...
  • Page 50: Fuel Lines And Connections

    Figure 47 1. Fuel injection pump bleed screw Figure 46 4. Turn the key in the ignition switch to the On position. 1. Hose clamps 2. Fuel pre lter The electric fuel pump will begin operation, thereby forcing air out around the air bleed 2.
  • Page 51: Bleeding Air From The Injectors

    Electrical System Bleeding Air From the Injectors Maintenance Note: This procedure should be used only if the Important: Whenever working with fuel system has been purged of air through normal the electrical system, always disconnect priming procedures and engine will not start; refer the battery cables, negative (-) cable first, to Bleeding the Fuel System.
  • Page 52: Storing The Battery

    fuse as the one you are replacing, otherwise you could damage the electrical system (refer to the decal next to the fuses (Figure 50) for a diagram Battery terminals or metal tools could short of each fuse and its amperage). against metal machine components causing sparks.
  • Page 53: Replacing The Castor Wheels And Bearings

    Cooling System 1. Obtain a new caster wheel assembly, cone bearings, and bearing seals for your Authorized Maintenance Toro Distributor. 2. Remove the locknut from the bolt holding the castor wheel assembly between the castor fork (Figure 52). Discharge of hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns.
  • Page 54: Checking The Cooling System

    1. Check the level of the coolant in the expansion tank (Figure 53). The coolant level should be between the marks on the side of the tank. The rotating fan and drive belt can cause personal injury. • Do not operate the machine without the covers in place.
  • Page 55: Brake Maintenance

    3. After the radiator is thoroughly cleaned, clean out debris that may have collected in the channel at the radiator base. 4. Close the hood. Brake Maintenance Adjusting the Parking Brake Interlock Switch 1. Stop the machine, move the control levers fully into the neutral-locked position, set the parking brake, and remove the ignition key.
  • Page 56: Replacing The Blade Drive

    Figure 57 1. Top belt 3. Bottom belt 2. Top idler pulley 4. Bottom idler pulley 4. Using a breaker bar or similar tool, move the idler pulley for the bottom belt (Figure 57) Figure 56 away from the bottom drive belt to release the 1.
  • Page 57: Adjusting The Control Lever

    Adjusting the Control Lever Neutral Return If the motion control levers do not align with the neutral slots when released from the reverse drive position, adjustment is required. Adjust each lever, spring, and rod separately. 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake.
  • Page 58: Adjusting The Traction Drive For Neutral

    10. Repeat steps 4 through 9 for the other control lever. 11. Install the front panel. Adjusting the Traction Drive for Neutral This adjustment must be made with drive wheels turning. Figure 61 1. Clevis pin 4. Adjustment bolt Mechanical or hydraulic jacks may fail to 2.
  • Page 59: Adjusting The Maximum Ground Speed

    Electrical system will not perform proper safety shut off with jumper wire installed. • Remove jumper wire from wire harness connector and plug connector into seat switch when adjustment is completed. • Never operate this unit with jumper installed and seat switch bypassed. 12.
  • Page 60: Adjusting The Tracking

    2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Loosen the bolts securing the control levers (Figure 66) Figure 65 1.
  • Page 61: Hydraulic System Maintenance

    4. Remove the dipstick and wipe it with a clean rag (Figure 68). Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. 5. Place the dipstick into the filler neck; then remove it and check level of fluid (Figure 68).
  • Page 62: Changing The Hydraulic Oil And Filter

    fluid to raise level to within the notched area. 7. Fill the reservoir to the proper level Do not overfill. (approximately 6 quarts); refer to Checking the Hydraulic Fluid. 6. Replace the dipstick and thread the fill cap finger-tight onto filler neck. 8.
  • Page 63: Servicing The Cutting Blades

    Check the blades daily for sharpness, and for any wear or damage. Sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. A worn or damaged blade can break, and a piece of the blade could be thrown into the operator’s or bystander’s area, resulting in...
  • Page 64 Checking for Bent Blades 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
  • Page 65: Removing The Blades

    (Figure 75). Repeat this procedure until the safety conformance of the machine, use genuine blade is balanced. Toro replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards. Figure 74 Contact with a sharp blade can cause serious 1.
  • Page 66: Correcting Mower Deck

    Cutting unit pitch is the difference in height-of-cut from the front of the blade plane to the back of Correcting Mower Deck the blade plane. Toro recommends a blade pitch Mismatch of approximately 5/16 inch (8 mm). That is the...
  • Page 67: Replacing The Grass Deflector

    6. Subtract the front dimension from the rear dimension to calculate the blade pitch. 7. Adjust the jam nuts securing the rear deck yokes/chains to raise the rear of the deck so that the blade pitch is set to 5/16 inch (8 mm) (Figure 77).
  • Page 68: Waste Disposal

    3. Raise the mower to the transport position. 4. Raise the front of the machine by using jack stands. 5. Thoroughly clean the underside of the mower with water. Waste Disposal Engine oil, batteries, hydraulic oil, and engine coolant are pollutants to the environment. Dispose of these according to your state and local regulations.
  • Page 69: Storage

    • Under the deck belt covers C. Coat the cable terminals and battery posts • Counterbalance springs with Grafo 112X skin-over grease (Toro • PTO shaft assembly Part No. 505-47) or petroleum jelly to • All grease fittings and pivot points prevent corrosion.
  • Page 70: Schematics

    Schematics Electrical Schematic (Rev. A)
  • Page 71 Hydraulic Schematic (Rev. A)
  • Page 72 (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatised with your Distributor’s service or have difculty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

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