Yamaha YZF-R6 Owner's Manual
  1. Manuals
  2. Brands
  3. Yamaha Manuals
  4. Motorcycle
  5. YZF-R6
  6. Owner's manual

Yamaha YZF-R6 Owner's Manual

Hide thumbs Also See for YZF-R6:
Table of Contents

Advertisement

Quick Links

See also: Service Manual , Owner's Manual
OWNER'S MANUAL
YZF-R6
2C0-28199-E1

Advertisement

Table of Contents
loading

Related Manuals for Yamaha YZF-R6

Summary of Contents for Yamaha YZF-R6

  • Page 1 OWNER’S MANUAL YZF-R6 2C0-28199-E1...
  • Page 2 EAU26943 DECLARATION of CONFORMITY Company: MORIC CO., LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950-1(2001) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC) Place of issue: Shizuoka, Japan Date of issue: 1 Aug.
  • Page 3 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YZF-R6. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and oth- ers from trouble and injury.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10200 YZF-R6 OWNER’S MANUAL ©2006 by Yamaha Motor Co., Ltd. 1st edition, June 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Sidestand ........3-26 Adjusting the clutch lever free Ignition circuit cut-off system ..3-27 play ........... 6-21 DESCRIPTION ........2-1 Adjusting the rear brake light Left view ..........2-1 PRE-OPERATION CHECKS ..... 4-1 switch ........6-22 Right view ........2-2 Pre-operation check list ....
  • Page 7 TABLE OF CONTENTS Replacing a turn signal light bulb ...........6-35 Replacing the license plate light bulb ...........6-35 Auxiliary light bulb ......6-36 Supporting the motorcycle ....6-36 Front wheel ........6-37 Rear wheel ........6-39 Troubleshooting ......6-41 Troubleshooting charts ....6-42 MOTORCYCLE CARE AND STORAGE ..........7-1 Matte color caution ......7-1 Care ..........7-1 Storage ...........7-4...

  • Page 8: Safety Information

    SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
  • Page 9 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 10 Maximum load: been specifically designed for use on create instability due to improper 193 kg (425 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
  • Page 11 SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.

  • Page 12: Description

    DESCRIPTION EAU10410 Left view 1. Fuse box 2 (page 6-32) 8. Shock absorber assembly rebound damping force adjusting screw (page 3-23) 2. Front fork spring preload adjusting bolt (page 3-21) 9. Shift pedal (page 3-15) 3. Front fork rebound damping force adjusting screw (page 3-21) 10.Engine oil drain bolt (page 6-11) 4.

  • Page 13: Right View

    DESCRIPTION EAU10420 Right view 1. Luggage strap holder (page 3-25) 9. Radiator cap (page 6-14) 2. Helmet holder (page 3-20) 10.Coolant reservoir (page 6-14) 3. Fuse box 1 (page 6-32) 11.Engine oil filler cap (page 6-11) 4. Main fuse (page 6-32) 12.Coolant drain bolt (page 6-15) 5.

  • Page 14: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-15) 2. Left handlebar switches (page 3-13) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-7) 5. Right handlebar switches (page 3-13) 6. Brake lever (page 3-15) 7. Throttle grip (page 6-18)

  • Page 15: Instrument And Control Functions

    Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.

  • Page 16: Main Switch/Steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS EAU10471 EAU38530 To lock the steering Main switch/steering lock All electrical circuits are supplied with power; the meter lighting, taillight, li- cense plate light and auxiliary light come on, and the engine can be start- ed. The key cannot be removed. NOTE: The headlight comes on automatically when the engine is started and stays on...

  • Page 17: Indicator And Warning Lights

    INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU34341 EAU11003 (Parking) Indicator and warning lights The steering is locked, and the taillight, license plate light and auxiliary light are on. The hazard lights and turn signal lights can be turned on, but all other electrical systems are off.
  • Page 18 Yamaha dealer check the elec- Yamaha dealer check the electrical cir- riding on a slope or during sudden trical circuit.
  • Page 19 INSTRUMENT AND CONTROL FUNCTIONS ECA10020 CAUTION: Do not operate the engine if it is overheated.
  • Page 20 INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–134 °C Temperature display flashes.

  • Page 21: Multi-Function Meter Unit

    When this occurs, EAU38620 have a Yamaha dealer check the self- Immobilizer system indicator light diagnosis system. (See page 3-7 for an The electrical circuit of the indicator...
  • Page 22 INSTRUMENT AND CONTROL FUNCTIONS a speedometer (which shows the For the U.K. only: To switch the ECA10031 CAUTION: riding speed) speedometer and odometer/trip- a tachometer (which shows engine meter displays between kilometers Do not operate the engine in the ta- speed) and miles, press the “SELECT”...
  • Page 23 INSTRUMENT AND CONTROL FUNCTIONS 3. Push the “SELECT” button, and If the fuel level warning light comes on Standard measurement the minute digits will start flashing. (see page 3-3), the odometer display 1. Push the “RESET” button to start 4. Push the “RESET” button to set will automatically change to the fuel re- the stopwatch.
  • Page 24 INSTRUMENT AND CONTROL FUNCTIONS Coolant temperature display Air intake temperature display When the air intake temperature display is selected, “A” is displayed before the temperature. Self-diagnosis devices This model is equipped with a self-diag- nosis device for various electrical cir- cuits.
  • Page 25 Shift timing indicator light bright- codes, note the code number, and then 3. Shift timing indicator light ness: have a Yamaha dealer check the vehi- This mode cycles through five control This function allows you to adjust cle. functions, allowing you to make the fol-...
  • Page 26 INSTRUMENT AND CONTROL FUNCTIONS The indicator light will stay on can be set in increments of 500 r/min. NOTE: when activated. (This setting From 13000 r/min to 18000 r/min, the In this mode, the right display shows is selected when the indicator indicator light can be set in increments the current setting for each function light stays on.)

  • Page 27: Anti-Theft Alarm (Optional)

    This model can be equipped with an than for the activation function, Left optional anti-theft alarm by a Yamaha otherwise the shift timing indicator dealer. Contact a Yamaha dealer for light will remain deactivated.
  • Page 28 INSTRUMENT AND CONTROL FUNCTIONS Right position. To cancel the turn signal EAU12733 Hazard switch “ ” lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all EAU12500...

  • Page 29: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU33850 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever 2. “ ” mark The clutch lever is located at the left The shift pedal is located on the left 3.

  • Page 30: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS it by aligning a groove on the adjusting EAU12941 EAU13070 Brake pedal Fuel tank cap knob with the “ ” mark on the brake lever. 1. Brake pedal 1. Fuel tank cap lock cover 2. Unlock. The brake pedal is on the right side of the motorcycle.

  • Page 31: Fuel

    Avoid spilling fuel on the hot en- as well as to the exhaust system. gine. Your Yamaha engine has been de- signed to use premium unleaded gaso- line with a research octane number of 95 or higher. If knocking (or pinging) oc-...

  • Page 32: Fuel Tank Breather/Overflow Hose

    INSTRUMENT AND CONTROL FUNCTIONS curs, use a gasoline of a different EAU39450 EAU13441 Fuel tank breather/overflow Catalytic converter brand. Use of unleaded fuel will extend hose This vehicle is equipped with catalytic spark plug life and reduce maintenance converters in the exhaust system. costs.

  • Page 33: Seats

    INSTRUMENT AND CONTROL FUNCTIONS EAU39030 2. While holding the key in that posi- Seats tion, lift the front of the passenger seat and pull it forward. Rider seat To install the passenger seat To remove the rider seat 1. Insert the projections on the rear of Pull back the rear of the rider seat as the passenger seat into the seat shown, remove the bolts, and then pull...

  • Page 34: Helmet Holding Cable

    INSTRUMENT AND CONTROL FUNCTIONS EAU39072 3. Pass one of the other snap hooks EWA14330 Helmet holding cable WARNING of the cable through the helmet strap buckle, and then clip the Never ride with a helmet attached to snap hook onto the cable holder as a helmet holding cable, since the shown.

  • Page 35: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS EAU38941 load thereby soften Rebound damping force Adjusting the front fork suspension, turn the adjusting bolt on This front fork is equipped with spring each fork leg in direction (b). preload adjusting bolts, rebound damp- NOTE: ing force adjusting screws and com- Align the appropriate groove on the ad- pression damping force adjusting bolts.
  • Page 36 INSTRUMENT AND CONTROL FUNCTIONS Compression damping force To adjust the compression damping NOTE: force (for slow compression damping) The compression damping force set- To increase the compression damping ting is determined by measuring dis- force and thereby harden the compres- tance A, shown in the illustration.

  • Page 37: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU38951 To increase the spring preload and NOTE: Adjusting the shock absorber thereby harden the suspension, turn Although the total number of clicks of a assembly the adjusting ring in direction (a). To de- damping force adjusting mechanism This shock absorber assembly is crease the spring preload and thereby may not exactly match the above spec-...
  • Page 38 INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force Compression damping force Compression damping setting (for fast compression damping): Minimum (soft): 16 click(s) in direction (b)* Standard: 7 click(s) in direction (b)* Maximum (hard): 1 click(s) in direction (b)* * With the adjusting screw fully turned in direction (a) Compression damping force (for slow 1.

  • Page 39: Luggage Strap Holders

    To obtain a precise adjustment, formance. it would be advisable to check the num- Always have a Yamaha dealer ber of clicks of each damping force ad- service the shock absorber. justing mechanism and to modify the 1.

  • Page 40: Exup System

    EAU15301 EXUP system Sidestand passenger seat, unhook the straps This model is equipped with Yamaha’s The sidestand is located on the left side from the hooks, and then install the EXUP (EXhaust Ultimate Power valve) of the frame. Raise the sidestand or seat with the straps hanging out from system.

  • Page 41: Ignition Circuit Cut-Off System

    INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15311 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
  • Page 42 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 43: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 44: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 45 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-18, 6-27 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-26 •...

  • Page 46: Operation And Important Riding Points

    3-27. should be on, otherwise have a short time. Always make sure Never ride with the sidestand Yamaha dealer check the electrical cir- that there is adequate ventila- down. cuit. tion. 1. Turn the key to “ON” and make 3.

  • Page 47: Shifting

    OPERATION AND IMPORTANT RIDING POINTS serve the battery. Do not crank the en- EAU16671 ECA10260 Shifting CAUTION: gine more than 10 seconds on any one attempt. Even with the transmission in the neutral position, do not ECA11040 coast for long periods of time CAUTION: with the engine off, and do not For maximum engine life, never ac-...

  • Page 48: Tips For Reducing Fuel Consumption

    If any engine trouble should oc- result in engine overheating must be lights or at railroad crossings). cur during the engine break-in avoided. period, immediately have a Yamaha dealer check the vehi- EAU17091 cle. 0–1000 km (0–600 mi) Avoid prolonged operation above 8300 r/min.

  • Page 49: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.

  • Page 50: Periodic Maintenance And Minor Repair

    If you are not familiar with mainte- certain maintenance work correctly. nance work, have a Yamaha dealer do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 51: Periodic Maintenance And Lubrication Chart

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
  • Page 52 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check tread depth and for damage. • Replace if necessary. √ √ √ √ √ 10 * Tires • Check air pressure. •...
  • Page 53 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Engine oil filter car- √ √ √ • Replace. tridge √ √ √ √ √ • Check coolant level and vehicle for coolant leakage. 24 * Cooling system •...
  • Page 54 PERIODIC MAINTENANCE AND MINOR REPAIR Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.

  • Page 55: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18712 EAU38970 Removing and installing cowl- Cowlings A and B ings and panels To remove one of the cowlings The cowlings and panels shown need Remove the bolts and the quick fasten- to be removed to perform some of the er, and then pull the cowling off as maintenance jobs described in this shown.
  • Page 56 PERIODIC MAINTENANCE AND MINOR REPAIR EAU38980 Cowlings C and D To remove one of the cowlings 1. Remove cowling A (if removing cowling C) or cowling B (if remov- ing cowling D). (See page 6-6.) 2. Disconnect the turn signal light lead coupler.
  • Page 57 PERIODIC MAINTENANCE AND MINOR REPAIR 2. Unfasten the wire harness by pressing on the tab to open the plastic fastener. 1. Cowling D 1. Quick fastener screw 2. Bolt 3. Turn signal light lead coupler To install the cowling 4. Quick fastener 1.
  • Page 58 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling E 1. Cowling E 1. Panel B 2. Bolt 2. Slot 2. Bolt 3. Quick fastener 3. Front cowling 4. Tab To install the panel To install the cowling Place the panel in the original position, 2.

  • Page 59: Checking The Spark Plugs

    Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)

  • Page 60: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU38992 4. Remove the engine oil dipstick and Engine oil and oil filter car- wipe it clean, insert it back into the tridge hole (without screwing it in), and The engine oil level should be checked then remove it again to check the before each ride.
  • Page 61 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: An oil filter wrench is available at a Yamaha dealer. 8. Apply a thin coat of engine oil to the O-ring of the new oil filter car- tridge. 1. Engine oil drain bolt 1. Bolt 2.
  • Page 62 PERIODIC MAINTENANCE AND MINOR REPAIR If the match marks are not aligned, Tightening torque: the shift arm will not move correctly Engine oil drain bolt: and you may not be able to shift up 43 Nm (4.3 m·kgf, 31 ft·lbf) or down the gears.

  • Page 63: Coolant

    B. (See page 6-6.) or remains on, immediately turn the varies with engine temperature. 4. Remove the reservoir cap, add engine off and have a Yamaha dealer coolant to the maximum level Make sure that the vehicle is posi- check the vehicle.

  • Page 64: Change Coolant

    PERIODIC MAINTENANCE AND MINOR REPAIR If water has been added to the 3. Place a container under the engine coolant, have a Yamaha dealer to collect the used coolant. check the antifreeze content of 4. Remove the radiator cap. the coolant as soon as possible,...
  • Page 65 PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Coolant drain bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) 13. Pour the recommended coolant into the reservoir to the maximum level mark, and then install the coolant reservoir cap. 14. Pour the recommended coolant into the radiator until it is full.

  • Page 66: Air Filter Element

    18. Install the cowlings. instead. Do not use hard water Have a Yamaha dealer replace the air or salt water since it is harmful filter element. to the engine. If water has been used instead...

  • Page 67: Checking The Throttle Cable Free Play

    Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
  • Page 68 193 kg (425 lb) glass fragments in it, or if the sidewall is weight evenly on both sides. * Total weight of rider, passenger, car- cracked, have a Yamaha dealer re- Adjust the suspension and tire go and accessories place the tire immediately.
  • Page 69 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10470 This motorcycle is equipped with cast Front tire: WARNING wheels and tubeless tires with valves. Size: Have a Yamaha dealer replace EWA10480 120/70 ZR17M/C (58W) WARNING Manufacturer/model: excessively worn tires. Besides DUNLOP/D209F PT being illegal, operating the vehi-...

  • Page 70: Cast Wheels

    Always adjust the tire air pres- fore each ride. If any damage is sure according to the operating found, have a Yamaha dealer re- conditions. place the wheel. Do not attempt even the smallest repair to the wheel.

  • Page 71: Adjusting The Rear Brake Light Switch

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22270 EAU22390 NOTE: Adjusting the rear brake light Checking the front and rear If the specified clutch lever free play switch brake pads cannot be obtained as described The front and rear brake pads must be above, proceed as follows.

  • Page 72: Checking The Brake Fluid Level

    EAU22580 Before riding, check that the brake fluid Checking the brake fluid level touches the brake disc, have a Yamaha is above the minimum level mark and dealer replace the brake pads as a set. replenish if necessary. A low brake fluid...

  • Page 73: Changing The Brake Fluid

    EAU22760 Changing the brake fluid Drive chain slack ter the brake fluid reservoir when Have a Yamaha dealer change the The drive chain slack should be refilling. Water will significantly brake fluid at the intervals specified in checked before each ride and adjusted...
  • Page 74 PERIODIC MAINTENANCE AND MINOR REPAIR ECA10570 CAUTION: Improper drive chain slack will over- load the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits.

  • Page 75: Cleaning And Lubricating The Drive Chain

    If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. ECA10581 CAUTION: Recommended lubricant: Engine oil...

  • Page 76: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU23131 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- throttle grip and cable brake and shift pedals pose grease) The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.

  • Page 77: Checking And Lubricating The Brake And Clutch Levers

    EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: The operation of the brake and clutch Lithium-soap-based grease (all-pur- levers should be checked before each...

  • Page 78: Lubricating The Swingarm Pivots

    If any damage is found or the front Check the inner tubes for scratches, fork does not operate smoothly, damage and excessive oil leakage. have a Yamaha dealer check or re- pair it. To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.

  • Page 79: Checking The Steering

    2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-30...

  • Page 80: Battery

    Batteries produce explosive hy- drogen gas. Therefore, keep To charge the battery sparks, flames, cigarettes, etc., Have a Yamaha dealer charge the bat- away from the battery and pro- tery as soon as possible if it seems to vide sufficient ventilation when have discharged.

  • Page 81: Replacing The Fuses

    PERIODIC MAINTENANCE AND MINOR REPAIR sealed-type (MF) battery charg- EAU23703 Replacing the fuses er, have a Yamaha dealer The main fuse and fuse box 1 are locat- charge your battery. ed under the rider seat. (See page 3-19.) 1. Fuse box 2 2.

  • Page 82: Replacing A Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 4. If the fuse immediately blows EAU39010 Specified fuses: Replacing a headlight bulb again, have a Yamaha dealer Main fuse: This model is equipped with quartz bulb check the electrical system. 50.0 A headlights. If a headlight bulb burns Fuel injection system fuse: out, replace it as follows.
  • Page 83 7. Have a Yamaha dealer adjust the ency of the glass, the luminosity headlight beam if necessary. of the bulb, and the bulb life will be adversely affected.

  • Page 84: Tail/Brake Light

    1. Remove the license plate light unit If the tail/brake light does not come on, by removing the screw. by removing the screws. have a Yamaha dealer check it. 1. Screw 1. Screw 2. Remove the defective bulb by 2. Remove the socket (together with pushing it in and turning it counter- the bulb) by pulling it out.

  • Page 85: Auxiliary Light Bulb

    1. Auxiliary light bulb If the auxiliary light does not come on, To service the front wheel have a Yamaha dealer check the elec- 1. Stabilize the rear of the motorcycle trical circuit or replace the bulb. by using a motorcycle stand or, if...

  • Page 86: Front Wheel

    4. Remove the brake caliper on each To remove the front wheel side by removing the bolts. EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger of it falling over.
  • Page 87 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that there is enough space between the brake pads before install- ing the brake calipers onto the brake discs. Tightening torque: Brake caliper bolt: 35 Nm (3.5 m·kgf, 25 ft·lbf) 1. Wheel axle 1.

  • Page 88: Rear Wheel

    WARNING the swingarm. several times to check for proper 5. Turn the drive chain slack adjust- It is advisable to have a Yamaha fork operation. ing bolts fully in direction (a) and dealer service the wheel. push the wheel forward.
  • Page 89 PERIODIC MAINTENANCE AND MINOR REPAIR The drive chain cannot be disas- Tightening torque: NOTE: sembled. Axle nut: Be sure to insert the retainer on the 110 Nm (11.0 m·kgf, 80 ft·lbf) 7. While supporting the brake caliper brake caliper bracket into the slot bracket, pull the wheel axle out, in the swingarm.

  • Page 90: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 91: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 92 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 93: Motorcycle Care And Storage

    Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA11140 advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle.
  • Page 94 MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical den part of the windshield to NOTE: products on plastic parts or the make sure that it does not leave Salt sprayed on roads in the winter may muffler. Be sure to avoid using any marks.
  • Page 95 Note that the thermally induced discoloring of the portion of the ex- Make sure that there is no oil or Consult a Yamaha dealer for advice on haust pipe leading into the titanium what products to use. wax on the brakes or tires.

  • Page 96: Storage

    MOTORCYCLE CARE AND STORAGE EAU26180 3. Perform the following steps to pro- 4. Lubricate all control cables and the Storage tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- Short-term a.

  • Page 97: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Type: Recommended fuel: 2040 mm (80.3 in) SAE10W30, SAE10W40, SAE15W40, Premium unleaded gasoline only Overall width: SAE20W40 or SAE20W50 Fuel tank capacity: 700 mm (27.6 in) 17.5 L (4.62 US gal) (3.85 Imp.gal) Overall height: Fuel reserve amount: -20 -10...
  • Page 98 SPECIFICATIONS Gear ratio: Manufacturer/model: Rear wheel: 1st: DUNLOP/D209PT Wheel type: 31/12 (2.583) Manufacturer/model: Cast wheel 2nd: MICHELIN/Pilot POWER Rim size: 32/16 (2.000) Loading: 17M/C x MT5.50 3rd: Maximum load: Front brake: 30/18 (1.667) 193 kg (425 lb) Type: 4th: (Total weight of rider, passenger, cargo and Dual disc brake 26/18 (1.444) accessories)
  • Page 99 SPECIFICATIONS Electrical system: Turn signal indicator light: Ignition system: Fuel level warning light: Transistorized coil ignition (digital) Charging system: Coolant temperature warning light: AC magneto Battery: Engine trouble warning light: Model: YTZ10S Immobilizer system indicator light: Voltage, capacity: 12 V, 8.6 Ah Shift timing indicator light: Headlight: Bulb type:...

  • Page 100: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.

  • Page 101: For Solo Riding

    Be sure to have a Yamaha dealer install or remove these covers, and make any changes in the registration documentation for rider ca- pacity if necessary.
  • Page 102 INDEX EXUP system ........3-26 Air filter element ........6-17 Neutral indicator light ......3-4 Anti-theft alarm (optional)...... 3-13 For solo riding......... 9-2 Auxiliary light bulb ......... 6-36 Front and rear brake pads, checking..6-22 Oil level warning light ......3-4 Front fork, adjusting......
  • Page 103 INDEX Throttle grip and cable, checking and lubricating ........... 6-27 Tires............6-18 Tool kit ............ 6-1 Troubleshooting........6-41 Troubleshooting charts ......6-42 Turn signal indicator lights ...... 3-3 Turn signal light bulb, replacing.... 6-35 Turn signal switch......... 3-14 Valve clearance ........6-18 Vehicle identification number....
  • Page 106 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2006.07-0.6×1 CR...

Table of Contents