Yamaha YZF-R6 Owner's Manual
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Yamaha YZF-R6 Owner's Manual

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OWNER'S MANUAL
YZF-R6
5SL-28199-E0

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  • Page 1 OWNER’S MANUAL YZF-R6 5SL-28199-E0...
  • Page 3 EAU04980 DECLARATION of CONFORMITY Company: MORIC CO., LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00, 5VS-00, 5VX-00, 3HT-00, 5UX-00, 5UX-10, 5KS-00 and 5KS-10 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950(2000) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC)
  • Page 5 EAU04575 Welcome to the Yamaha world of motorcycling! As the owner of the YZF-R6, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 6 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.

  • Page 7: Important Manual Information

    IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
  • Page 8 IMPORTANT MANUAL INFORMATION EAU04229 YZF-R6 OWNER’S MANUAL ©2002 by Yamaha Motor Co., Ltd. 2nd edition, October 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 9: Table Of Contents

    EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...

  • Page 11: Give Safety The Right Of Way

    GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY ..........1-1...
  • Page 12 G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving value and operating condition of your motorcycle.

  • Page 13: Description

    DESCRIPTION Left view ..................... 2-1 Right view................... 2-2 Controls and instruments ..............2-3...

  • Page 14: Left View

    D ESCRIPTION EAU00026 Left view 1. Front fork rebound damping force 7. Owner’s tool kit (page 6-1) adjusting screw (page 3-24) 8. Shock absorber assembly rebound 2. Front fork spring preload adjusting bolt (page 3-23) damping force adjusting screw (page 3-26) 3.

  • Page 15: Right View

    DESCRIPTION Right view 13. Luggage strap holder (page 3-27) 20. Front brake fluid reservoir (page 6-31) 14. Helmet holder (page 3-21) 21. Radiator cap (page 6-16) 15. Fuse box 1 (page 6-40) 22. Coolant drain bolt (page 6-16) 16. Main fuse (page 6-40) 23.

  • Page 16: Controls And Instruments

    DESCRIPTION Controls and instruments 1. Clutch lever (page 3-15) 6. Right handlebar switches (page 3-14) 2. Left handlebar switches (page 3-13) 7. Throttle grip (page 6-23) 3. Multi-function display (page 3-8) 8. Brake lever (page 3-16) 4. Main switch/steering lock (page 3-2) 5.

  • Page 17: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Immobilizer system ..........3-1 Fuel ..............3-17 Main switch/steering lock ........3-2 Fuel tank breather hose ........3-18 Indicator and warning lights ........3-4 Catalytic converter ..........3-19 Multi-function display ...........3-8 Seats ..............3-19 Tachometer ............3-13 Helmet holders ..........3-21 Anti-theft alarm (optional) ........3-13 Storage compartment ........

  • Page 18: Immobilizer System

    Yamaha dealer to have is impossible. The standard them re-registered. Do not use the key 1. Code re-registering key (red bow) keys can still be used to start with the red bow for driving.

  • Page 19: Main Switch/Steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS Do not place any key close to EAU04562 magnets (this includes, but not All electrical circuits are supplied with limited to, products such as power, and the meter lighting, taillight, speakers, etc.). license plate light and auxiliary lights Do not place heavy items on come on, and the engine can be start- any key.

  • Page 20: Lock

    INSTRUMENT AND CONTROL FUNCTIONS EAU04920 (Parking) The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard light and turn signal lights can be turned on, but all other electrical systems are off. The key can be removed.

  • Page 21: Indicator And Warning Lights

    2. Fuel level warning light “ ” for a few seconds, then go off, have a 3. Oil level warning light “ ” Yamaha dealer check the electrical cir- 4. Neutral indicator light “ ” cuit. 5. Engine trouble warning light “...
  • Page 22 When this oc- acceleration or deceleration, but curs, have a Yamaha dealer check the this is not a malfunction. self-diagnosis system. (See page 3-9 This model is also equipped with a...
  • Page 23 Immobilizer system indicator light for a few seconds, then go off, have a “ ” Yamaha dealer check the electrical cir- The electrical circuit of the indicator cuit. (See pages 3-10–3-12 for a de- light can be checked by turning the key tailed explanation of the function of this to “ON”.
  • Page 24 INSTRUMENT AND CONTROL FUNCTIONS CB-25E Coolant Display Conditions What to do temperature Message “LO” is 0–39 °C OK. Go ahead with riding. displayed. Temperature is 40–116 °C OK. Go ahead with riding. displayed. Stop the motorcycle and allow it to idle until the coolant temperature goes down.

  • Page 25: Multi-Function Display

    INSTRUMENT AND CONTROL FUNCTIONS a clock Odometer and tripmeter modes a self-diagnosis device Pushing the “SELECT” button switches a display brightness and shift tim- the display between the odometer ing indicator light control mode mode “ODO” and the tripmeter modes “TRIP 1”...
  • Page 26 (e.g., 51, 52, 53). vehicle, the code re-registering the hours. key and both standard keys to a 3. Push the “SELECT” button, and Yamaha dealer and have the stan- the minute digits will start flashing. dard keys re-registered.
  • Page 27 2. Shift timing indicator light activity: any error codes, note the code number, This function allows you to choose and then have a Yamaha dealer check whether or not the indicator light the motorcycle. should be activated and whether it...
  • Page 28 INSTRUMENT AND CONTROL FUNCTIONS To adjust the display brightness To set the shift timing indicator light ac- NOTE: To make any settings in this mode, 1. Turn the key to “OFF”. tivity function you have to cycle through all of its 2.
  • Page 29 INSTRUMENT AND CONTROL FUNCTIONS To set the shift timing indicator light ac- To set the shift timing indicator light de- To adjust the shift timing indicator light tivation function activation function brightness 1. Push the “RESET” button to select NOTE: NOTE: the desired indicator light bright- The shift timing indicator light activa-...

  • Page 30: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS EAU00109 Anti-theft alarm (optional) This motorcycle can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. 1. Tachometer 1. Pass switch “ ” 2. Tachometer red zone 2.
  • Page 31 INSTRUMENT AND CONTROL FUNCTIONS EAU03889 EC000006 Turn signal switch “ ” CAUTION: To signal a right-hand turn, push this Do not use the hazard light for an ex- switch to “ ”. To signal a left-hand tended length of time, otherwise the turn, push this switch to “...

  • Page 32: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU00143 Start switch “ ” Push this switch to crank the engine with the starter. EC000005 CAUTION: See page 5-1 for starting instruc- tions prior to starting the engine. 1. Clutch lever 1. Shift pedal EAU00152 EAU00157 Clutch lever Shift pedal...

  • Page 33: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Brake lever 1. Brake lever position adjusting dial 1. Brake pedal 2. Arrow mark EAU00161 EAU00162 a. Distance between brake lever and handlebar Brake lever Brake pedal grip The brake lever is located at the right The brake pedal is on the right side of The brake lever is equipped with a po- handlebar grip.

  • Page 34: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.

  • Page 35: Fuel Tank Breather Hose

    INSTRUMENT AND CONTROL FUNCTIONS EAU00185 Your Yamaha engine has been de- Left side CAUTION: signed to use premium unleaded gaso- Immediately wipe off spilled fuel line with a research octane number of with a clean, dry, soft cloth, since 95 or higher. If knocking (or pinging)

  • Page 36: Catalytic Converter

    INSTRUMENT AND CONTROL FUNCTIONS EAU01084 Catalytic converter This motorcycle is equipped with a cat- alytic converter in the exhaust cham- ber. EW000128 WARNING The exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do- 1.
  • Page 37 INSTRUMENT AND CONTROL FUNCTIONS Left side 1. Passenger seat lock 1. Projection 2. Unlock. 2. Seat holder Passenger seat To install the passenger seat To remove the passenger seat 1. Insert the projection on the rear of 1. Insert the key into the seat lock, the passenger seat into the seat and then turn it counterclockwise.

  • Page 38: Helmet Holders

    This storage compartment is designed ECA00128 to hold a genuine Yamaha U-LOCK. CAUTION: (Other locks may not fit.) Some helmets may contact the muf- 1. Helmet holder (× 2)
  • Page 39 INSTRUMENT AND CONTROL FUNCTIONS 4. Securely fasten the U-LOCK bar and lock with the strap as shown. NOTE: When the U-LOCK is not in the storage compartment, be sure to cover the hole at the bottom of the storage compartment with the rub- ber cap.

  • Page 40: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS EAU04944* Adjusting the front fork This front fork is equipped with spring preload adjusting bolts, rebound damp- ing force adjusting screws and com- pression damping force adjusting screws. EW000035 WARNING Always adjust both fork legs equal- 1.
  • Page 41 INSTRUMENT AND CONTROL FUNCTIONS EC000015 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. NOTE: Although the total number of clicks of a damping force adjusting mechanism 1. Rebound damping force adjusting screw 1. Compression damping force adjusting screw may not exactly match the above spec- ifications due to small differences in Rebound damping force...

  • Page 42: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU04496 NOTE: Adjusting the shock absorber Align the appropriate notch in the assembly adjusting ring with the position in- This shock absorber assembly is dicator on the shock absorber. equipped with a spring preload adjust- Use the special wrench included in ing ring and rebound and compression the owner’s tool kit to make the ad- damping force adjusting screws.
  • Page 43 INSTRUMENT AND CONTROL FUNCTIONS NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range.

  • Page 44: Luggage Strap Holders

    Do not deform or damage the seat. (See page 3-20 for passenger gas cylinder in any way, as this seat removal and installation proce- will result in poor damping per- dures.) formance. Always have a Yamaha dealer service the shock absorber. 3-27...

  • Page 45: Ignition Circuit Cut-Off System

    It cuts the running engine when check this system regularly as de- the transmission is in gear and the scribed below and have a Yamaha sidestand is moved down. dealer repair it if it does not function Periodically check the operation of the properly.
  • Page 46 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 47: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list ..............4-1...

  • Page 48: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-13–6-15 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. Front brake • Check fluid level in reservoir. 6-30–6-32 • If necessary, add recommended brake fluid to specified level.
  • Page 49 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-23, 6-34 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-34 •...
  • Page 50 PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. EWA00033 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the motorcycle.

  • Page 51: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting the engine ................5-1 Shifting ....................5-2 Recommended shift points (for Switzerland only) ......5-3 Tips for reducing fuel consumption ........... 5-3 Engine break-in ................. 5-3 Parking ....................5-4...

  • Page 52: Starting The Engine

    When the transmission is in the neutral set to “ ”. ground and distract the opera- position, the neutral indicator light tor, resulting in a possible loss should be on, otherwise have a of control. Yamaha dealer check the electrical cir- cuit.

  • Page 53: Shifting

    OPERATION AND IMPORTANT RIDING POINTS 3. Start the engine by pushing the EC000048 CAUTION: start switch. Even with the transmission in NOTE: the neutral position, do not If the engine fails to start, release the coast for long periods of time start switch, wait a few seconds, and with the engine off, and do not then try again.

  • Page 54: Recommended Shift Points (For Switzerland Only)

    OPERATION AND IMPORTANT RIDING POINTS EAU02937 EAU04754 EAU01128 Recommended shift points Tips for reducing fuel Engine break-in (for Switzerland only) consumption There is never a more important period in the life of your engine than the period The recommended shift points during Fuel consumption depends largely on between 0 and 1,600 km.

  • Page 55: Parking

    Keep the engine speed out of other flammable materials. the tachometer red zone. If any engine trouble should oc- cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.

  • Page 57: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit ............6-1 Checking and lubricating the throttle grip and cable ............... 6-34 Periodic maintenance and lubrication chart ..6-2 Checking and lubricating the brake and Removing and installing cowlings and panels ..6-5 clutch levers ............ 6-35 Checking the spark plugs ........6-8 Checking and lubricating the brake and Engine oil and oil filter cartridge ......6-9...

  • Page 58: Owner's Tool Kit

    Periodic inspection, adjustment and lu- ence required for a particular job, have brication will keep your vehicle in the a Yamaha dealer perform it for you. safest and most efficient condition pos- EW000063 sible. The most important points of in-...

  • Page 59: Periodic Maintenance And Minor Repair

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. From 50,000 km, repeat the maintenance intervals starting from 10,000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni- cal skills.
  • Page 60 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check tread depth and for damage. • Replace if necessary. √ √ √ √ √ Tires • Check air pressure. • Correct if necessary. √...
  • Page 61 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check coolant level and vehicle for coolant leakage. Cooling system • Change. Every 3 years Front and rear brake √...

  • Page 62: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR For Cowling A 1. Cowling A 1. Cowling B 1. Bolt (× 3) 2. Panel A 2. Panel B EAU04959 Cowlings A and B EAU01139 Removing and installing To remove one of the cowlings cowlings and panels Remove the bolts, slide the cowling for- ward (for A) or backward (for B), and The cowlings and panels shown above...
  • Page 63 PERIODIC MAINTENANCE AND MINOR REPAIR Right side Left side 1. Bolt (× 8) 1. Bolt (× 8) 1. Cowling A 2. Cowling A 2. Cowling B 2. Cowling B...
  • Page 64 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Slot (× 2) 1. Tab (× 2) 1. Bolt (× 2) 2. Projection (× 2) EAU04955 NOTE: Panels A and B To install the cowling Make sure that the tabs at the front of To remove one of the panels 1.

  • Page 65: Checking The Spark Plugs

    Specified spark plug: CR9EK, CR10EK (NGK) The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic mainte- 1.
  • Page 66 PERIODIC MAINTENANCE AND MINOR REPAIR EAU04941 NOTE: Engine oil and oil filter If a torque wrench is not available when cartridge installing a spark plug, a good estimate The engine oil level should be checked of the correct torque is 1/4–1/2 turn before each ride.
  • Page 67 PERIODIC MAINTENANCE AND MINOR REPAIR To change the engine oil (with or Right side without oil filter cartridge replace- ment) 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil.
  • Page 68 5. Remove cowling B. (See page 6-5 NOTE: NOTE: for cowling removal and installa- An oil filter wrench is available at a Skip steps 4–10 if the oil filter cartridge tion procedures.) Yamaha dealer. is not being replaced. 6-11...
  • Page 69 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Check the washer for damage and re- place it if necessary. Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf) 12. Add the specified amount of the 1. O-ring 1. Torque wrench recommended engine oil, and 7.

  • Page 70: Coolant

    (since the engine oil also or remains on, immediately turn the ant must be changed at the intervals lubricates the clutch), do not engine off and have a Yamaha deal- specified in the periodic maintenance mix any chemical additives. Do er check the vehicle.
  • Page 71 PERIODIC MAINTENANCE AND MINOR REPAIR Left side 1. Maximum level mark 1. Coolant reservoir cover 1. Coolant reservoir cap 2. Minimum level mark 2. Bolt (× 2) 2. Check the coolant level in the 3. If the coolant is at or below the coolant reservoir.
  • Page 72 If the engine overheats, see page against frost and corrosion. 6-53 for further instructions. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
  • Page 73 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Clamp screw 1. Radiator cap 1. Coolant drain bolt 2. Air intake duct 2. Clamp screw 5. Remove the radiator cap. 4. Loosen the clamp screw, and then 6. Remove the coolant drain bolt to EW000067 disconnect the air intake duct.
  • Page 74 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Coolant reservoir cover 1. Fuel hose (× 2) 1. Coolant reservoir cap 2. Bolt (× 2) 2. Coolant reservoir 10. Pull the fuel hoses upward to re- 3. Bolt (× 2) 8. Remove the coolant reservoir cov- move them from the guide.
  • Page 75 If water has been added to the (up to the maximum level mark): coolant reservoir cap. coolant, have a Yamaha dealer 0.25 L 18. Install the coolant reservoir cover check the antifreeze content of by installing the bolts.

  • Page 76: Checking The Air Filter Element

    2. Remove the fuel tank bolts and the vehicle for coolant leakage. If slightly lift the fuel tank. coolant is leaking, have a Yamaha dealer check the cooling system. 25. Connect the air intake duct, and then tighten the clamp screw.
  • Page 77 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Fuel tank breather hose 1. Screw (× 6) 2. Fuel tank overflow hose 2. Air filter case cover 4. Tilt the front of the fuel tank back to 3. Disconnect the fuel tank breather 5.
  • Page 78 PERIODIC MAINTENANCE AND MINOR REPAIR EC000082* CAUTION: Make sure that the air filter ele- ment is properly seated in the air filter case. The engine should never be op- erated without the air filter ele- ment installed, otherwise the pistons and/or cylinders may 1.

  • Page 79: Air Intake Duct

    If any fuel hose is dam- aged, do not start the engine but have a Yamaha dealer re- place the hose, otherwise fuel 1. Air intake duct may leak.

  • Page 80: Adjusting The Engine Idling Speed

    Yamaha dealer adjust it. Engine idling speed: 1,250–1,350 r/min NOTE: If the specified idling speed cannot be obtained as described above, have a Yamaha dealer make the adjustment. 6-23...

  • Page 81: Adjusting The Valve Clearance

    2.50 bar) 2.50 bar) from occurring, the valve clearance regarding the specified tires. 250 kPa 290 kPa must be adjusted by a Yamaha dealer 90 kg–maximum (2.50 kgf/cm (2.90 kgf/cm 2.50 bar) 2.90 bar) at the intervals specified in the periodic...
  • Page 82 Yamaha dealer fied maximum load for the replace the tire immediately. vehicle.
  • Page 83 PERIODIC MAINTENANCE AND MINOR REPAIR EW000079 Always make sure that the valve WARNING caps are securely installed to Have a Yamaha dealer replace prevent air pressure leakage. excessively worn tires. Besides Use only the tire valves and being illegal, operating...

  • Page 84: Cast Wheels

    Other tires may run fore each ride. If any damage is the danger of bursting at super 1. Clutch lever free play adjusting bolt found, have a Yamaha dealer re- high speeds. c. Clutch lever free play place the wheel. Do not attempt...
  • Page 85 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If the specified clutch lever free play cannot be obtained as described above, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction a to loos- en the clutch cable. 1.

  • Page 86: Adjusting The Brake Pedal Position

    If there is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic system will diminish a. Distance between brake pedal and footrest 1.

  • Page 87: Checking The Front And Rear Brake Pads

    To check thickness is less than 1.0 mm, have a the brake pad wear, check the position Yamaha dealer replace the brake pads of the wear indicator while applying the as a set. brake. If a brake pad has worn to the...

  • Page 88: Checking The Brake Fluid Level

    Yamaha dealer ing it to become ineffective. Use only the recommended quali- check the cause.

  • Page 89: Changing The Brake Fluid

    EAU03976 EAU00744 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.

  • Page 90: Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03006 NOTE: Lubricating the drive chain Using the alignment marks on each The drive chain must be cleaned and side of the swingarm, make sure that lubricated at the intervals specified in both chain pullers are in the same posi- the periodic maintenance and lubrica- tion for proper wheel alignment.

  • Page 91: Checking And Lubricating The Cables

    If a cable is damaged the periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EW000112 WARNING...

  • Page 92: Checking And Lubricating The Brake And Clutch Levers

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03164 EAU03370 Checking and lubricating the Checking and lubricating the brake and clutch levers brake and shift pedals The operation of the brake and clutch The operation of the brake and shift levers should be checked before each pedals should be checked before each ride, and the lever pivots should be lu- ride, and the pedal pivots should be lu-...

  • Page 93: Checking And Lubricating The Sidestand

    EW000113 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 6-36...

  • Page 94: Checking The Front Fork

    EC000098 CAUTION: If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re- pair it. 6-37...

  • Page 95: Checking The Wheel Bearings

    Yamaha dealer check the wheel bearings. To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to 2. Hold the lower ends of the front have discharged. Keep in mind that the...
  • Page 96 (MF) bat- charge it if necessary. • INTERNAL: Drink large quan- tery charger, have a Yamaha 3. Fully charge the battery before in- tities of water or milk and im- dealer charge your battery.

  • Page 97: Replacing The Fuses

    PERIODIC MAINTENANCE AND MINOR REPAIR If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage.

  • Page 98: Replacing A Headlight Bulb

    3. Disconnect the headlight coupler. EAU04954 4. If the fuse immediately blows Replacing a headlight bulb again, have a Yamaha dealer This motorcycle is equipped with check the electrical system. quartz bulb headlights. If a headlight bulb burns out, replace it as follows.
  • Page 99 PERIODIC MAINTENANCE AND MINOR REPAIR EC000104 CAUTION: Take care not to damage the follow- ing parts: Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transpar- ency of the glass, the luminosi- 1.

  • Page 100: Replacing An Auxiliary Light Bulb

    6. Connect the headlight coupler. 7. Install the headlight bulb cover by turning it clockwise. 8. Install the panel. 9. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Auxiliary light bulb cover 1. Auxiliary light bulb 2. Quick fastener 2.

  • Page 101: Tail/Brake Light

    After removal Before installation Tail/brake light This motorcycle is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. 1. Quick fastener 1. Screw 2. Pin EAU03497 Replacing a turn signal light...

  • Page 102: Replacing The License Plate Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other mainte- nance requiring the motorcycle to stand upright. Check that the motor- cycle is in a stable and level position 1.

  • Page 103: Front Wheel

    EW000122 page 6-45. WARNING 3. Remove the brake hose holder on It is advisable to have a Yamaha each side by removing the bolt. dealer service the wheel. 4. Remove the brake caliper on each Securely support the motor- side by removing the bolts.
  • Page 104 PERIODIC MAINTENANCE AND MINOR REPAIR EAU05021 NOTE: To install the front wheel While tightening the wheel axle, hold 1. Lift the wheel up between the fork the axle bolt to keep it from turning. legs. 2. Insert the wheel axle. Tightening torque: 3.
  • Page 105 PERIODIC MAINTENANCE AND MINOR REPAIR 10. Tighten wheel axle pinch bolt D, and then tighten pinch bolt C to the specified torque. 11. Retighten pinch bolt D to the spec- ified torque. Tightening torque: Wheel axle pinch bolt: 18 Nm (1.8 m·kgf) 1.

  • Page 106: Rear Wheel

    To remove the rear wheel install the rear wheel. EW000122 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger of it falling over.
  • Page 107 PERIODIC MAINTENANCE AND MINOR REPAIR 2. Install the drive chain onto the rear sprocket, and then adjust the drive chain slack. (See page 6-33 for drive chain slack adjustment pro- cedures.) 3. Install the axle nut, and then lower the rear wheel so that it is on the ground.

  • Page 108: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 109: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 110 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 111: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ....................7-4...
  • Page 112 M OTORCYCLE CARE AND STORAGE EAU04958 Care Before cleaning Cleaning 1. Cover the muffler outlet with a ECA00010 While the open design of a motorcycle CAUTION: plastic bag after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down.
  • Page 113 MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical leave scratches on the wind- After riding in the rain, near the sea or products on plastic parts. Be shield. Test the product on a on salt-sprayed roads sure to avoid using cloths or small hidden part of the wind- Since sea salt or salt sprayed on roads sponges which have been in...
  • Page 114 NOTE: 4. To prevent corrosion, it is recom- Consult a Yamaha dealer for advice on mended to apply a corrosion pro- what products to use. tection spray...
  • Page 115 MOTORCYCLE CARE AND STORAGE Storage Long-term e. Remove the spark plug caps Before storing your motorcycle for from the spark plugs, and then several months: install the spark plugs and the Short-term 1. Follow all the instructions in the spark plug caps. Always store your motorcycle in a cool, “Care”...
  • Page 116 MOTORCYCLE CARE AND STORAGE 6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it. 7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an ex- cessively cold or warm place (less than 0 °C or more than 30 °C).

  • Page 117: Specifications

    SPECIFICATIONS Specifications ..................8-1 Conversion table ................8-5...
  • Page 118 S PECIFICATIONS EAU01038 Specifications CS-01E Model YZF-R6 Engine oil Dimensions Type -20 -10 10 20 30 40 50 ˚C Overall length 2,025 mm SAE 10W-30 Overall width 690 mm Overall height 1,090 mm SAE 10W-40 Seat height 820 mm SAE 15W-40...
  • Page 119 SPECIFICATIONS Cooling system capacity Gear ratio (total amount) 2.15 L 2.846 Air filter Wet element 1.947 Fuel 1.556 Type PREMIUM UNLEADED 1.333 GASOLINE ONLY 1.190 Fuel tank capacity 17 L 1.083 Amount remaining when the Chassis fuel level warning light comes 3.5 L Frame type Diamond...
  • Page 120 SPECIFICATIONS Maximum load* 193 kg Brakes Tire air pressure (measured on Front cold tires) Type Dual disc brake Up to 90 kg* Operation Right hand Front 250 kPa (2.50 kgf/cm , 2.50 bar) Fluid DOT 4 Rear 250 kPa (2.50 kgf/cm , 2.50 bar) Rear 90 kg–maximum*...
  • Page 121 SPECIFICATIONS Battery Fuses Model GT9B-4 Main fuse 40 A Voltage, capacity 12 V, 8 Ah Headlight fuse 20 A Headlight type Halogen bulb Signaling system fuse 15 A Bulb voltage, wattage × quantity Radiator fan fuse 15 A 12 V, 55 W × 2 Headlight Ignition fuse 15 A...

  • Page 122: Conversion Table

    SPECIFICATIONS EAU04513 Conversion table CS-04E Conversion table All specification data in this manual are listed in SI and METRIC SYSTEM TO IMPERIAL SYSTEM METRIC UNITS. Metric unit Conversion factor Imperial unit × m·kgf 7.233 ft·lbf × m·kgf 86.794 in·lbf Use this table to convert METRIC unit values to IMPERIAL Torque ×...

  • Page 123: Consumer Information

    CONSUMER INFORMATION Identification numbers ............... 9-1 Key identification number ..............9-1 Vehicle identification number ............. 9-1 Model label ..................9-2...

  • Page 124: Identification Numbers

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.

  • Page 125: Consumer Information

    The model label is affixed to the frame under the rider seat. (See page 3-20 for rider seat removal and installation pro- cedures.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer.
  • Page 126 I NDEX 1 0 - Air filter element, checking .....6-19 Dimmer switch........3-13 Identification numbers ......9-1 Air intake duct ........6-22 Drive chain, lubricating ......6-33 Ignition circuit cut-off system ....3-28 Anti-theft alarm ........3-13 Drive chain slack ........6-32 Immobilizer system ........3-1 Auxiliary light bulb, replacing....6-43 Adjusting ..........
  • Page 127 INDEX Turn signal light bulb, replacing ..... 6-44 Turn signal switch ......... 3-14 Safety information........1-1 Seats ............. 3-19 Passenger seat ........ 3-20 Valve clearance, adjusting ....6-24 Rider seat ........3-19 Vehicle identification number....9-1 Shifting ............ 5-2 Shift pedal ..........3-15 Wheel bearings, checking .....
  • Page 130 YAMAHA MOTOR CO., LTD. PRINTED IN JAPAN PRINTED ON RECYCLED PAPER 2002.09-2.3×1 CR...

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