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Author’s address: Low Voltage Products and Systems ABB Inc. 1206 Hatton Road Wichita Falls, TX 76302 Tel: 888.385.1221 940.397.7000 Fax: 940.397.7085 Web: www.abb-control.com Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Warning icon indicates the presence of a hazard which could result in corruption of software or damage to equipment/property. Information sign alerts the reader to pertinent facts and conditions. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Chapter 9: Maintenance ............113 Chapter 10: Functions ............117 Chapter 11: Trouble shotting ..........157 Chapter 12: Diagrams ............167 Chapter 13: Index ..............171 Customer feedback report Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Notes Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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About the installation and commissioning manual ....... 9 Intended audience ..............9 General ................ 9 Requirements ............... 9 Chapters included ..............10 Revision notes ..............10 Acronyms and abbreviations ..........11 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Notes Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Installation and commissioning manual Document ID: 1SFC132001M0202 (AC1006.9) Soft Starter Catalog Document ID: AC1006 For other documents related to the PST Softstarters, see home page www.abb-control.com/html/products/soft_strs.html About the installation and commissioning manual This manual contains instructions on how to install and commission the softstarter.
Diagrams contains a number of electrical diagrams for the softstarter itself. It • also contains some typical application diagrams. 1:2.3 Revision notes Please check home page www.abb-control.com/html/products/soft_strs.html for latest information on revisions. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Softstarters Type PST/PSTB Chapter 2: Quickstart Connection .................15 Configuration .................16 Start of the motor ................16 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Notes Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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7. Verify that the main and control voltage corresponds to the softstarter ratings. 8. Switch on the control voltage. 9. The green “Power on” LED should be lit and the LCD should appear as shown in Figure 3. Figure 2: Standard connection PST Power on Fault Protection U = 0% I=0.0A...
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Start/Stop and press Start . The motor must be stopped Ext ByPass before leaving this menu.) Next Back Figure 12: External Bypass stored Ready? Tune Set Figure 13: Ready / Tune Set Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
This chapter describes the softstarter in general, specifications and available accessories and spare parts. Overview The PST softstarter is a microprocessor-based softstarter designed with the latest technology for the soft start and soft stop of squirrel cage motors. The softstarter has several advanced motor protection features as standard.
Chapter 3 - Description Functions The PST softstarter has several integrated protection and warning functions. Almost any type of fault can be detected and displayed. All available protections, warnings and fault indications are listed below. Start/Stop functions • Start ramp •...
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Phase loss • Frequency out of range • Fieldbus communication • By-pass contactor Other functions • • Real time clock • Event log • Keypad password Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
W ire keypad 1- 8 75 C on ly , 35 lb -in F ie ld b connection Motor side connection Figure 1: Markings and connections Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
At the product level, ABB’s Industrial IT enabled symbol ensures that all the products can fully interact. All product information pertaining to these products is available in electronic format, based on Aspect Object technology.
According to IEC 947-4-2 industrial networks Immunity acc. to EN50082-2 (industrial equipment) Spark test acc. to SS 4361503 (PL4) Standards CE IEC 60947-4-2 Standards UL UL508 Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Recommended fuse for 6A Delayed control circuit Service factor 115% (100% for PSTB1050) AS-I / DeviceNet / Profibus / Communication protocols Modbus (available Fall 2003) Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Motor Rating at 480V (HP) Motor Rating 380-415V (KW) DOL Rating with Integrated Bypass (A) Power Loss at Rated Current (W) 20/480 20/480 25/900 Control Power Requirements (VA)/Pull-In Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
See Chapter 3 “Description”, for weights. Warning! Do not lift the softstarter by the connection bars. Lifting by the connection bars may cause damage to the product. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
To ensure a suitable cooling, the softstarter must be mounted vertically and in such a way that the airways are not blocked, see Figure 2. Use the table below and Figure 3 for minimum distances between wall/ front of the PST softstarter. The values are minimum distances. Figure 2: Airways Softstarter type PST30...72...
Minimum enclosure dimensions Fan capacity Softstarter type /min PST30...72 25.00 PST85...142 60.00 PST175...300 125.00 PSTB370...470 125.00 PSTB570...1050 125.00 Dimensions and drilling plan See Chapter 3 “Description.” Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Notes Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Programmable output relay K6 terminals 18, 19 and 20 ..47 PTC input ................47 Connection of communication devices (optional) ......48 Fieldbus communication ............48 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Notes Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
All wiring and connection must be carried out by a qualified electrician, and in accordance with installation standards and safety regulations. See Chapter 2 “ Quickstart”. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
T. E W ire 1- 8 75 C on ly, 35 lb F IE Figure 3: Connection of line side and motor side 2T1 4T2 6T3 Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Fieldbus communication The fieldbus communication plug must be connected to the communication interface on the front of the PST, see Figure 26. Make sure that the plug is in correct position and tighten the screw with 0.8 Nm (7.1 lb in) and additional 1/4 turn.
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Start/Stop the motor ..............59 Jog ..................59 DOL start ................. 59 Event Log menu ................60 Status Information menu .............. 60 Reset Events menu ..............60 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Notes Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
The HMI is also used for monitoring, local control and receiving status information from the softstarter. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
The Navigation keys are used for navigating through the various menus to the desired setting. When selecting from a list, the scrolling is done in a closed loop fashion. Figure 2: Menu examples Scrolling icons Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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8. Press the right selection key four times to return to top level. Setting Ie 99.5A Change Back Figure 10: Setting Ie menu, changing setting Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Next Figure 15: Support code If you are unable to unlock the keypad, note the support code and contact your local ABB sales office. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
3 Unlock the keypad. Select Unlock . Enter the correct password. Select Enter . The keypad is now active. Select Back to return to top level. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Changed settings Outputs Reset all settings Local Control Fieldbus Start / Stop Seq. Start DOL Start Event Log Status Information Reset Events Figure 18: Menu tree Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Status Information A list of all changed Changed settings Reset Events settings. Reset all settings to factory Reset all settings Figure 20: Settings menu default settings. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Jog is pressed. To start and stop the motor DOL start with the built-in by-pass (PSTB370...PSTB105 contactor. (See Chapter 3 0 only) for AC3 ratings) Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Figure 24: DOL start menu Warning! The rated motor current must never exceed the DOL rating of the integrated by-pass contactor. See Chap- ter 3 for AC3 ratings. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Status Information Use the navigation keys to view all events. Each event can Reset Events be reset. Figure 27: Reset events menu Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Outputs ................86 Fieldbus ................88 Sequence start ..............89 Presentation Settings ..............92 Service Settings ..............94 All Settings ................94 Changed Settings ...............96 Reset all Settings ...............96 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Notes Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
(i.e., sequence start). All default parameters are stored in the unit in case a full reset to default values is required. When the fieldbus communication is selected, most parameters can also be modified from this interface. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
PTC protection PTC protection operation By-pass fault operation Warning high current Warning high current level Warning low current Warning low current level Warning overload Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Current limit 1 Current limit 2 Current limit 3 Language LCD auto off Date type Date year Date month Date day Time hour Time minutes Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
The consumed thermal capacity of the motor is displayed. 0% means that the motor is in cold state. 50% means that half the capacity is consumed, etc. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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How to operate, see Chapter 6 “Human-Machine Interface (HMI)”. Change Password Menu for changing the password, How to operate, see Chapter 6 “Human-Machine Interface (HMI)”. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Confirm the selected application by pressing Next . If the wrong application type was selected, press Back and select Centrifugal Pump the correct type. Next Back Figure 13: Application type Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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If no tuning of the settings is desired, it is possible to return to the top level by pressing Yes . If tuning some parameters is desired, select Tune Set . Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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If a new tuning is Ready? required, select Back and follow the step Tune Set above Back Figure 21: All tuning parameters have been passed Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
(minimizes product damage during the stop). Initial voltage (Init Volt) Set the initial voltage level. End voltage (End Volt) Set the end voltage level. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Select the desired overload class. The configuration of the basic setting menu is now completed. It is possible to return to the top level by pressing Back 3 times. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Kick time • Start range • Stop range Figure 24: Start/Stop group To set parameters from Setting I to Current limit level, see “Basic Settings”. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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The configuration of the parameters in the Start/Stop group is now completed. It is possible to return to top level by pressing Back three times. To configure the protections, proceed to that menu. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Stop– M The motor will stop and a manual reset is required. Stop– A The motor will stop and an automatic reset is performed. Only indication will be given. Press Store to save the selected operation. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Select the required overload class during continuous run. The following overload classes are available: • • • • Press Store to save the selected class. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Stop– M The motor will stop and a manual reset is required. Stop– A The motor will stop and an automatic reset is performed. Only indication will be given. Press Store to save the selected operation. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Stop– M The motor will stop and a manual reset is required. Stop– A The motor will stop and an automatic reset is performed. Only indication will be given. Press Store to save the selected operation. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Stop– M The motor will stop and a manual reset is required. Stop– A The motor will stop and automatic reset is performed. Only indication will be given. Press Store to save the selected operation. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Stop– M The motor will stop and a manual reset is required. Stop– A The motor will stop and an automatic reset is performed. Only indication will be given. Press Store to save the selected operation. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Press Store to save the selected operation. Warning SCR overload (Warn SCR OL) Activate the warning function if required by changing to Yes. Press Store to save the selected operation. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Stop– M The motor will stop and a manual reset is required. Stop– A The motor will stop and an automatic reset is performed and the motor will restart. Press Store to save the selected operation. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Stop– M The motor will stop and a manual reset is required. Stop– A The motor will stop and an automatic reset is performed and the motor will restart Press Store to save the selected operation. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
The motor stops immediately when the input is opened. Open/close the bypass contactor (PSTB370...PSTB1050). Start2 Start signal for 2nd parameter set-up. Press Store to save/activate the selected function. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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The motor stops immediately when the input opens. Open/close the bypass contactor (PSTB370...PSTB1050). Start3 Start signal for 3rd parameter set-up. Press Store to save/activate the selected function. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
One of the following functions can be selected: Run indication. Top of ramp indication. Event Indication of selected event(s), see relay K4. Press Store to save/activate the selected function. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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One of the following functions can be selected: Run indication. Top of ramp indication. Event Indication of selected event(s), see relay K4. Press Store to save/activate the selected function. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
If the motor is not running and the parameter Fieldb Ctrl is changed from Yes to No, this might start the motor if there is a start signal present. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Set the current for the second parameter group. Press Store to save the value. This parameter will only be displayed if parameter No of Seq is set to 2 or 3. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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1st Set Ie Setting current. Start Ramp1 Ramp time for start. Init Volt1 Initial voltage. Curr Lim1 Current limit level. Press Store to save the selected parameter. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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3rd Set Ie Setting current. Start Ramp3 Ramp time for start. Init Volt3 Initial voltage. Curr Lim3 Current limit. Press Store to save the selected parameter. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Press lower navgation key three times. Press left selection key twice. Use the navigation keys to find the required language abbeviation. Press left selection key to save the parameter. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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The configuration of the presentation setting menu is now completed. It is possible to return to the top level by press- ing Back 3 times. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
If these parameters are changed, the softstarter can be damaged or malfunc- tion. The warranty will be void if these parameters are changed without factory authorization. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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S Port Addr3 • S Port Addr4 • CT Ratio Ir • Int Bypass • Bypass AC3 • SOP1 • SOP2 • SOP3 • SOP4 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Basic settings Functional settings Presentation settings Service settings All settings Changed settings Reset all settings Figure 36: Reset all Settings menu Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Diagnostic inputs ..............105 Binary output telegram ............106 Analog output telegram ............107 Input address map ..............107 Output address map ............... 108 Parameters ................109 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Notes Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Chapter 8 - Fieldbus communication (option) Overview The PST softstarter has an interface on the front for connecting the ABB fieldbus plug (eplug) which is used for fieldbus communication. Through this interface, it is possible to control the softstarter, achieve status information, as well as upload and down-load parameters.
For installation and commissioning of the AS-I fieldbus, see document 2CDC191002D0202 available at www.abb-control.com/html/products/ soft_strs.html. If In0 is programmed as “enable,” it must always be set together with a start command. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Data Description Commence a start when signal Start is set. Commence a stop when signal Stop is negated. Function of the programmable softstarter input In0. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
For the set-up of the PLC, specific software is required and is available on the softstarter web pages. Look under the documentation-link named Software. If you need help or advice, please contact your local ABB office. Low Voltage Products & Systems AC 1006.9 - 5/03...
Fault Wrong Freq Event Status 14 (6) Fault Connection Event Status 15 (7) Fault Internal Event Status Fault FB Timeout Event Status Fault HS Temp Event Status Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Value =100 » 100% Calc. Motor temp. Value =100 » 100% Counted no of Starts Value =100 » 10000 times Run Time Value =100 » 1000 hours Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Binary Out, Byte 0 Analog Out, Word 0 Analog Out, Word 1 Analog Out, Word 2 Analog Out, Word 3 Analog Out, Word 4 Analog Out, Word 5 Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Phase reversal protection No, Yes Type of operation for phase reversal Read/Write Ph Rev Op Stop– M, Stop– A, Ind protection Read/Write PTC protection No, Yes Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Fieldb Ctrl Control of the softstarter with fieldbus No, Yes Read Fieldb Type Type of fieldbus AS-I, Other Read Fieldb Addr Fieldbus address 0 – 1000 Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Bit 9 Warn OL Bit 10 Warn SCR OL Bit 11 Warn I=High Bit 12 Warn I=Low Bit 13 Spare Bit 14 Spare Bit 15 Spare Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Softstarters Type PST/PSTB Chapter 9: Maintenance Regular maintenance ............... 115 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Notes Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Check the real time clock and adjust if necessary. In case of a fault or if a fault can not be reset, see Chapter 11, “ Trouble shoot- ing”. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Phase reversal protection ............134 Phase reversal protection, type of operation ....... 135 PTC protection ................135 PTC protection, type of operation ..........136 External By-Pass ................. 136 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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LCD display automatic switch-off ..........153 Password ..................154 Date type ..................154 Year ..................... 155 Month ..................155 Day ....................155 Hour ..................... 156 Minutes ..................156 Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
= 58% (or .58). 1/( 3) Parameter Default Setting Description text value range 9...1380A divided into Individual Rated motor Setting Ie (size related) current overlapping ranges Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Parameter Default Setting Description text value range 0...30s, Stop 0...120s Time for stop Stop Ramp (Range ramp depends on Figure 2: Stop ramp Stop Range) Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
This function will be active only if parameter Stop ramp is used. Stop Parameter Default Setting Description text value range Figure 4: End voltage for Stop ramp End voltage End Volt 30...70% for stop ramp Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Parameter Default Setting Description text value range Time Figure 6: Current limit Level of the Current Lim 4.0 x I 2.0… 5.0xI current limit Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Parameter Default Setting Description text value range Time for Kick Kick Time 0.2 s 0.1… 1.5 s Start Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
120 seconds by this parameter Parameter Default Setting Description text value range Selectable 0-30 s, Stop range 0-30 s range for 1-120 s stop ramp Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Setting Description text value range No, Normal, Overload Overload Normal Dual protection The motor thermal temperature is stored in the event of a power loss. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
When full voltage is reached, there will be a switch-over to run class (see below). Parameter Default Setting Description text value range 10A, 10, 20, Overload OL Class S class Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
The motor continues to run but a fault indication is given. Parameter Default Setting Description text value range Type of Stop-M, operation for OL Op Stop-M Stop-A, Ind overload protection Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
It is active only if Locked rotor protection is selected. Parameter Default Setting Description text value range Trip level for 4.0 x I 3.0… 8.1xI Lock R Lev locked rotor protection Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
The motor continues to run but a fault indication is given. Parameter Default Setting Description text value range Type of Stop-M, operation for Lock R Op Stop-M Stop-A, Ind locked rotor protection Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
It is active only if the underload protection is selected. Parameter Default Setting Description text value range Trip level for 0.8 x I 0.4… 0.8xI Underl Lev Underload protection Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
The motor continues to run but a fault indication is given. Parameter Default Setting Description text value range Type of Stop-M, operation for Underl Op Stop-M Stop-A, Ind Underload protection Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
It is active only if the Phase imbalance protection is selected. Parameter Default Setting Description text value range Trip level for Phase Ph Imb Lev 10… 80% imbalance protection Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
The protection is activated if the current exceeds this level and time. Parameter Default Setting Description text value range High current High I Yes, No protection Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
L1, L2, L3 or else the protec- tion is activated. Parameter Default Setting Description text value range Phase Phase Rev Yes, No reversal protection Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
The softstarter has an input for an external PTC thermistor that can be used independent of the built-in electronic overload protection status. Parameter Default Setting Description text value range Yes, No protection Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
The parameter is only visible for PST30...300. Parameter Default Setting Description text value range An external bypass Ext ByPass Yes, No contactor is used Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
30 seconds after full voltage is reached Parameter Default Setting Description text value range Warn I = High current Yes, No High warning Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Parameter Default Setting Description text value range Trip level for WA I=L Lev 0.5 x I 0.4… 1.0 x I low current warning Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
SCR overload protection will be activated if the current does not decrease. Parameter Default Setting Description text value range Warn SCR Yes, No overload warning Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Parameter Default Setting Description text value range Type of Stop-M, FB Fault Op Stop-M operation for Stop-A fieldbus fault Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Parameter Default Setting Description text value range Type of operation for Stop-M, HS Temp Op Stop-M heat sink Stop-A overtempera- ture fault Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Parameter Default Setting Description text value range Type of Stop-M, operation for SCR SC Op Stop-M Stop-A SCR short circuit fault Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
DOL, Start 2 None, Function of Reset, program- Reset Enable, Jog, mable input DOL, Start 3 Figure 9: Internal control voltage Figure 10: External control voltage Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
(See 50 “ Programmable outputs, Relay K4, K5 and K6” for further explanations.) Parameter Default Setting Description text value range Function of program- Run, TOR, SW Outp V7 Event mable Event software output V7 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Yes to No, this might start the motor if there is a start signal present. Parameter Default Setting Description text value range Control of Fieldb Ctrl Yes, No softstarter with fieldbus Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
With this parameter, it is possible to set a fieldbus address for the softstarter. Select a suitable, non-occupied number as the address. Parameter Default Setting Description text value range Fieldbus Fieldb Addr 0… 1000 address Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
This parameter makes it possible to set the start ramp time for the first parameter set. Parameter Default Setting Description text value range First 1… 30s, sequence, Start Ramp1 10 s 1… 120s time for start ramp Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
This parameter makes it possible to set the rated motor current for the first parameter set. Parameter Default Setting Description text value range 9… 1380A divided into First 1st Set Ie sequence, overlapping current limit ranges Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
This parameter makes it possible to set the current limit level for the second parameter set. Parameter Default Setting Description text value range Second 4 x I 2.0… 5.0xI Curr Lim2 sequence, current limit Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
This parameter makes it possible to set the initial voltage for the third parameter set. Parameter Default Setting Description text value range Third sequence, Init Volt3 30… 70% initial voltage for start ramp Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Parameter Default Setting Description text value range 9… 1380A Third divided into sequence, 3rd Set Ie motor rated overlapping current ranges Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
With this parameter, it is possible to set this time. Parameter Default Setting Description text value range Time for LCD Auto display 1… 255 min automatic turn off. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
Day - Month - Year • Month - Day - Year Parameter Default Setting Description text value range Type of date Date Type ISO, CE, US presentation Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
This parameter makes it possible to set the current day for the real time clock. Parameter Default Setting Description text value range Date Day Individual 1… 31 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
This parameter makes it possible to set the current minutes for the real time clock. Parameter Default Setting Description text value range Time Min Individual 0… 59 Minutes Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Chapter 11: Trouble shooting General ..................159 General problems and faults ............159 Start up faults ................160 Fault indication ................161 Protection indication ..............164 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Notes Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Yes. fieldbus communication. • Check that bit "Enable" is used. • Check that programmable inputs have correct settings. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
• Touch any key on the keypad. Power on Fault Protection Control voltage is not connected. • Connect the control voltage Power on Fault Protection according to the circuit diagram. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
The main voltage is not correct on • Check and correct voltage on the the line side. line side. Power on Fault Protection Fault Line Side Reset Back Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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One or several SCRs are not • Check and replace. Contact your conducting. ABB sales office for replacement parts. Power on Fault Protection Fault Open SCR Reset Back Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Fault Protection Fault Intern 2 Reset Back Power on Fault Protection Fault Intern 3 Reset Back Power on Fault Protection Fault Intern 4 Reset Back Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
• Check that parameter Setting Ie is set to 58% ( 1/ √3)) of the rated motor current. Continuous run • Check and correct the reason for the overload. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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The phase sequence is not • Check the phase sequence on the correct. line side to (L1-L2-L3). Power on Fault Protection Prot Phase Rev Reset Back Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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• Check that current limit level is not Prot SCR OL set too low. Reset Back • Check that the ramp time for start is not too long. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Circuit Inline diagram PST30..PST300 ........... 169 Circuit Inside Delta diagram PST30..PST300 ......... 170 Circuit Inline diagram PSTB370...PSTB1050 ........171 Circuit Inside Delta diagram PSTB370...PSTB1050 ......171 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Notes Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Figure 1: Circuit diagram PST30...3000 Terminal 3 is a functional ground, it is not a protective ground. It shall be connected to the mounting plate. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Figure 2: Circuit diagram PST30...3000 Terminal 3 is a functional ground, it is not a protective ground. It shall be connected to the mounting plate. Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Figure 3: Circuit diagram PSTB370...PSTB1050 Terminal 3 is a functional ground, it is not a protective ground. It shall be connected to the mounting plate. Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Terminal 3 is a functional ground, it is not a protective Figure 4: Circuit diagram ground. It shall be connected to the mounting plate. PSTB370...PSTB1050 Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
Control circuit 42 Extended stop range 20 , 124 Connection 42 External Bypass 16 , 73 , 136 Conventional circuit 43 Connection 41 Contactor 69 , 71 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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HS Temp Op 83 , 141 Level 77 , 128 Human-Machine Interface 51 Time 77 , 129 Humidity 24 Trip level 128 Hydraulic Pump 68 Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Requirements 9 Overload warning 81 , 139 Reset all settings 57 Overload warning level 81 , 139 Run Time 60 Over-temperature heat sink 21 Overview 19 Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Stop ramp 20 , 70 , 71 , 73 , 120 Range 73 , 74 , 124 Stop range 73 , 74 , 124 Storage 24 , 33 Supply voltage 15 , 25 Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Customer Feedback Report Low Voltage Products & Systems ABB Inc. • 888-385-1221 • www.abb-control.com AC 1006.9 - 5/03...
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Low Voltage Products & Systems AC 1006.9 - 5/03 ABB Inc. • 888-385-1221 • www.abb-control.com...
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Low Voltage Products & Systems ABB Inc. 1206 Hatton Road Wichita Falls, TX 76302 Tel. 888-385-1221 940-397-7000 940-397-7085 www.abb-control.com AC 1006.9 May, 2003...