Control station. The antenna system selection depends on many factors and is beyond the scope of this manual. Your 2. PRE-INSTALLATION CHECKOUT KENWOOD dealer can help you select an antenna system 2-1. Introduction that will best serve your particular needs.
TK-8160/8162 GENERAL / SYSTEM SET-UP E,E3 SERVICE This radio is designed for easy servicing. Refer to the schematic diagrams, printed circuit board views, and align- ment procedures contained in this manual. NOTE External Antenna If you do not intend to use the 3.5-mm jack for the external connector speaker jack speaker, fit the supplied speaker-jack cap to stop dust and...
TK-8160/8162 OPERATING FEATURES 1-3. Display (TK-8160) 1. Controls and Functions 1-1. Front Panel Indicator Description Appears when the key programmed as Monitor or Squelch Off is pressed. Appears when the DTMF code of a call 1-2. Microphone matches the code in your transceiver. Appears while using the Talk Around function.
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Displays the currently selected channel on TK-8160 transceivers. number (max 16 channels). 2 Direct CH is available only on TK-8162 transceivers. Appears when the AUX port or 3 Direct CH and Direct Zone-Channel can be programmed only on the , , , and keys.
When data is transmitted from transceiver, the TX indica- completed, the master displays “END” (TK-8160) or “E” tor blink. (TK-8162), and the master red LED turned off, and the When data is received by the transceiver, the BUSY indi- slave automatically operates in the User mode. The slave cator blink.
“Self- Programming” disabled mode. Radios CANNOT be 1. [ ]+Power ON. delivered to the end-user in the self-programming mode. 2. “CLN LOCK” (TK-8160) or “P” (TK-8162) is displayed on the LCD. 5-1. Enter to the Self Programming Mode 3. If the [ ] and [ ] keys is pressed while “CLN LOCK”...
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TK-8160/8162 REALIGNMENT ■ Item Selection Mode ■ Item Setting Mode Display [ ] + Power on Display Current → Self programming mode SE L F 1. RX frequency 0 0 0 0 0 setting value Value is not set – – – – – – – – Zone Channel Zone / Channel selection...
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TK-8160/8162 REALIGNMENT 3. Insert the KCT-39 cable ( ) into the chassis ( ). The 6. Accessory Connection Cable (KCT-39) wire harness band ( ) must be inside the chassis and The KCT-39 is an accessory connection cable for connect- face down.
TK-8160/8162 REALIGNMENT / DISASSEMBLY FOR REPAIR 1. When you remove the panel, turn the transceiver up side 7. Ignition Sense Cable (KCT-18) down. Detach the panel by lifting the tabs as shown be- The KCT-18 is an optional cable for enabling the ignition low.
TK-8160/8162 CIRCUIT DESCRIPTION ■ IF Amplifier Circuit Frequency Configuration The first IF signal is amplified by Q351, and the enters The receiver utilizes double conversion. The first IF is IC321 (FM processing IC). The signal is heterodyned again 49.95MHz and the second IF is 450kHz. The first local oscil- with a second local oscillator signal within IC321 to create a lator signal is supplied from the PLL circuit.
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TK-8160/8162 CIRCUIT DESCRIPTION ■ Wide/Narrow Switching Circuit ■ Squelch Circuit The Wide port (pin 23) and Narrow port (pin 22) of the CPU The detection output from the FM IF IC (IC321) passes is used to switch between ceramic filters. When the Wide through a noise amplifier (Q301) to detect noise.
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TK-8160/8162 CIRCUIT DESCRIPTION ■ Unlock Circuit Transmitter System During reception, the 8RC signal goes high, the 8TC signal ■ Outline goes low, and Q44 turns on. Q43 turns on and a voltage is The transmitter circuit produces and amplifies the desired applied to the collector (8R).
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• MSK (TK-8160) D7~D12 MSK signal is output from pin 6 of IC241. The signal (TK-8162) passes through the D/A converter (IC201) for the MSK devia- tion adjustment, and is routed to the VCO. When encoding illumination MSK, the microphone-input signal is muted.
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TK-8160/8162 CIRCUIT DESCRIPTION • MSK TCXO IC241 LSDO X401 IC401 The MSK input signal from the IF IC goes to pin 5 of IC241. AQUA TCXO QT/DQT The signal is demodulated by MSK demodulator in IC241. The demodulated data goes to the CPU for processing. IC101 IC201 IC241...
TK-8160/8162 SEMICONDUCTOR DATA Microprocessor : TX-RX unit IC101 ■ Pin Function Pin No. Name Function Pin No. Name Function AMPSW AF AMP SW H : SW off, L : SW on LSDO QT/DQT output HSDO DTMF/5-tone/BEEP output Common data PLLE PLL IC chip select Common clock 55,56...
TK-8160/8162 COMPONENTS DESCRIPTION Display Unit (X54-3510-10) : TK-8160 Ref. No. Parts name Description Display Unit (X54-3522-70) : TK-8162 Q212 Emergency MIC Ref. No. Parts name Description Q213 MIC mute LCD controller Q241 Transistor W/N switch / TX Transistor Dimmer function switch...
TK-8160/8162 PARTS LIST ✽ New Parts. indicates safety critical components. L : Scandinavia K : USA P : Canada Parts without Parts No. are not supplied. Y : PX (Far East, Hawaii) T : England E : Europe Les articles non mentionnes dans le Parts No. ne sont pas fournis. Y : AAFES (Europe) X : Australia M : Other Areas...
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Parts No. Description Ref. No. Address Parts No. Description parts nation parts nation CC73GCH1H101J CHIP C 100PF E,E3 DISPLAY UNIT (X54-3522-70) : TK-8162 E,E3 CC73GCH1H220J CHIP C 22PF E,E3 B11-1829-03 ILLUMINATION GUIDE CK73GB1H221K CHIP C 220PF B38-0905-05 CK73GB1H471K CHIP C 470PF...
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TK-8160/8162 PARTS LIST TX-RX UNIT (X57-711X-XX) Desti- Desti- Ref. No. Address Parts No. Description Ref. No. Address Parts No. Description parts nation parts nation C246 CK73HB1C223K CHIP C 0.022UF C345 CC73GCH1H271J CHIP C 270PF C247,248 CK73HB1H471K CHIP C 470PF C346 CK73GB1H103K CHIP C 0.010UF...
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TK-8160/8162 PARTS LIST TX-RX UNIT (X57-711X-XX) Desti- Desti- Ref. No. Address Parts No. Description Ref. No. Address Parts No. Description parts nation parts nation C394 CC73GCH1HR75B CHIP C 0.75PF C486 CC73GCH1H050B CHIP C 5.0PF C394 CC73GCH1H2R5B CHIP C 2.5PF C486 CC73GCH1H2R5B CHIP C 2.5PF...
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TK-8160/8162 PARTS LIST TX-RX UNIT (X57-711X-XX) Desti- Desti- Ref. No. Address Parts No. Description Ref. No. Address Parts No. Description parts nation parts nation C616 C93-0551-05 CHIP C 1.5PF L449,450 L40-4791-86 SMALL FIXED INDUCTOR (4.7UH) C617 C93-0550-05 CHIP C 1.0PF L450 L40-2785-92 SMALL FIXED INDUCTOR (270NH)
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TK-8160/8162 PARTS LIST TX-RX UNIT (X57-711X-XX) Desti- Desti- Ref. No. Address Parts No. Description Ref. No. Address Parts No. Description parts nation parts nation R101 RK73GB1J473J CHIP R 1/16W R267 RK73HH1J683D CHIP R 1/16W R102 RK73HB1J473J CHIP R 1/16W R268 RK73HH1J154D CHIP R 150K...
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TK-8160/8162 PARTS LIST TX-RX UNIT (X57-711X-XX) Desti- Desti- Ref. No. Address Parts No. Description Ref. No. Address Parts No. Description parts nation parts nation R364 R92-1252-05 CHIP R 0 OHM J 1/16W R461 RK73GB1J101J CHIP R 1/16W R365,366 RK73GB1J105J CHIP R 1.0M 1/16W R462...
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TK-8160/8162 PARTS LIST TX-RX UNIT (X57-711X-XX) Desti- Desti- Ref. No. Address Parts No. Description Ref. No. Address Parts No. Description parts nation parts nation D351,352 HVC350B VARIABLE CAPACITANCE DIODE Q443 KRX102U TRANSISTOR D352 HVC355B VARIABLE CAPACITANCE DIODE Q445 2SC2412K TRANSISTOR D353 HVC355B VARIABLE CAPACITANCE DIODE...
TK-8160/8162 EXPLODED VIEW A M3 x 8 : N67-3008-48 B M2 x 8 : N80-2008-48 C M2.6 x 6 (Br-Tap) : N87-2606-48 D M2.6 x 14 (Br-Tap) : N87-2614-48 Note : 1. Apply the silicon grease to the power-module clamp face of the chassis (701) and the base of the power-module (IC502).
TK-8160/8162 ADJUSTMENT Test Equipment Required for Alignment Test Equipment Major Specifications 1. Standard Signal Generator Frequency Range 400 to 520MHz (SSG) Modulation Frequency modulation and external modulation Output –127dBm/0.1µV to greater than –7dBm/100mV 2. Power Meter Input Impedance 50Ω Operation Frequency 400 to 520MHz or more Measurement Capability Vicinity of 100W...
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TK-8160/8162 ADJUSTMENT • Speaker Cable Adjustment Location The speaker cable should be formed before mounting the ■ Adjustment Points shield cover as below. IC502 – TEMP1 Speaker cable TEMP2 CNVSS RESET Locator TX-RX UNIT POWER Component side – Test Frequency Q502 TX-RX UNIT Channel...
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TK-8160/8162 ADJUSTMENT Ref –20 dBm Atten 0 dB 3 or 5 Reference Level Adjustment Frequency Peak E : 455.1MHz E : 470.0MHz Tuning E3 : 415.1MHz E3 : 430.0MHz E : 440.1MHz X2 : 491.1MHz X2 : 511.9MHz E3 : 400.1MHz –55.74dBm –56.13dBm point...
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TK-8160/8162 ADJUSTMENT Measurement Adjustment Specifications/ Item Condition Test equipment Terminal Parts Method Remarks 2. Squelch 9 1) CH : RX low (Wide) PC key Adjust to open the squelch CH : RX center (Wide/Wide 4k/Narrow) CH : RX high (Wide) 2) SSG output : 12dB SINAD+7dB Mod : 1kHz...
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TK-8160/8162 ADJUSTMENT Measurement Adjustment Specifications/ Item Condition Test equipment Terminal Parts Method Remarks ± 1.0W 4. Low 1) CH : TX low Power meter PC key power CH : TX low’ CH : TX center CH : TX high’ CH : TX high 2) Transmit 5.
TK-8160/8162 TERMINAL FUNCTION Name Function Name Function Battery voltage DC supply Ignition sens input DATAI External transmit signal input Ground DETO FM detector output DETO FM detector output TXAFI TX audio input from scrambler board FNC1 Programable I/O (programmed by FPU) TXAFO TX audio output to scrambler board FNC2...
TK-8160 PC BOARD DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09) VOL UP POWER VOL DOWN HOOK MIC JACK DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09) HOOK...
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TK-8160 PC BOARD DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09) Ref. No. Address CH UP CH DOWN Component side Layer 1 J72-0959-09 Layer 2 Foil side DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09) Ref. No. Address J72-0959-09 BUSY POWER HOOK Component side Layer 1 Layer 2...
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TK-8160 TK-8160 PC BOARD PC BOARD DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09) DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09) Ref. No. Address VOL UP CH UP POWER VOL DOWN CH DOWN HOOK MIC JACK Component side Layer 1 J72-0959-09 Layer 2 Foil side DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09)
TK-8162 PC BOARD DISPLAY UNIT (X54-3522-70) Component side view (J72-0960-09) VOL UP POWER VOL DOWN HOOK COM2 COM1 COM0 SEG4 SEG3 SEG2 MIC JACK DISPLAY UNIT (X54-3522-70) Foil side view (J72-0960-09) HOOK...
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TK-8162 PC BOARD DISPLAY UNIT (X54-3522-70) Component side view (J72-0960-09) Ref. No. Address CH UP CH DOWN SEG2 SEG1 SEG0 Component side Layer 1 J72-0960-09 Layer 2 Foil side DISPLAY UNIT (X54-3522-70) Foil side view (J72-0960-09) Ref. No. Address J72-0960-09...
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TK-8162 TK-8162 PC BOARD PC BOARD DISPLAY UNIT (X54-3522-70) Component side view (J72-0960-09) DISPLAY UNIT (X54-3522-70) Component side view (J72-0960-09) Ref. No. Address VOL UP CH UP POWER VOL DOWN CH DOWN HOOK COM2 COM1 COM0 SEG4 SEG3 SEG2 SEG1...
TK-8160/8162 LEVEL DIAGRAM Receiver Section Center Frequency 49.95MHz 450kHz W : –79.0dBm N : –76.5dBm W : –120.5dBm W : –121.0dBm W : –108.0dBm W : –111.5dBm W : –111.0dBm W : –100.0dBm CF331 N : –120.0dBm N : –121.0dBm N : –107.0dBm N : –110.5dBm N : –110.5dBm...
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TK-8160/8162 LEVEL DIAGRAM Audio Frequency 450kHz W : –93.5dBm N : –90.0dBm CF331 W : 0.58Vrms /CF332 N : 0.49Vrms 0.28Vrms 0.28Vrms 0.29Vrms 0.28Vrms 15mVrms 0.55Vrms 0.45Vrms IC321 IC201 IC241 IC213 IC241 IC241 IC201 IC281 vel meter. 2dB SINAD.) To make measurements in the AF section, connect the AC level meter. (ANT input : –53dBm, 1kHz FM, 3kHz DEV (Wide)/1.5kHz DEV (Narrow)) The AF output level is adjusted for a 0.45V/4Ω...
TK-8160 (E,E3,X2) ............Max. 128 Channels total per radio Zone : Max. 128 per radio Channel : Max. 128 per zone TK-8162 (E,E3) .............. Max. 16 Channels Channel spacing ............... Wide 5k : 25kHz *Wide 4k : 20kHz Narrow : 12.5kHz Operating voltage .............