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Siemens SINUMERIK 808D ADVANCED Training Manual
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Siemens SINUMERIK 808D ADVANCED Training Manual

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Sinumerik 808D ADVANCED Commissioning Guide
Version 2013-09

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Summary of Contents for Siemens SINUMERIK 808D ADVANCED

  • Page 1 Training manual Sinumerik 808D ADVANCED Commissioning Guide Version 2013-09...
  • Page 2 Notes Commissioning Guide Page 2 808D ADVANCED Turning and Milling...
  • Page 3 You can find the serial number information which needs to be registered Picture 1 starting with the letters “SZV”. For any question about ”SZV” serial number and the steps to register , Please contact the Siemens Technical Support & Service Hotline: +86 4008104288 808D ADVANCED Turning and Milling Page 3...
  • Page 4 Notes Commissioning Guide Page 4 808D ADVANCED Turning and Milling...
  • Page 5 Workflows Commissioning of Prototype go to page 7 Machine using Sample PLC Series Machine go to page 53 Production PLC program design and go to page 73 adjustment 808D ADVANCED Turning and Milling Page 5 Commissioning Guide...
  • Page 6 Notes Commissioning Guide Page 6 808D ADVANCED Turning and Milling...
  • Page 7 Commissioning of Prototype Basic Commissioning procedure for prototype machines using the Sample PLC Delivery Go to page 8 Go to page 32 Step 1 Options Step 7 Check Commis- Mounting Go to page 8 Go to page 33 sioning Step 2 Dimen- Step 8 Diagram...
  • Page 8 Delivery check Step 1 Mounting dimensions Step 2 In the following diagram the most common Siemens components are In order to mount the PPU and MCP use the clamps provided as shown shown. For detailed information refer to :- below :-...
  • Page 9 Commissioning of Prototype Machine using Sample PLC Mounting dimensions Step 2 The cut-out dimensions for the 808D ADVANCED horizontal PPU and MCP. Cut-out dimensions 808D PPU 808D MCP The clamps are located at the positions indicated with the black triangles. PPU = Panel Processing Unit The black triangles can be seen in the above picture highlighted with red MCP = Machine Control Panel...

  • Page 10: Cutout Dimensions

    Commissioning of Prototype Machine using Sample PLC Mounting dimensions Step 2 The cut-out dimensions for the 808D ADVANCED vertical PPU and MCP. Cut-out dimensions 808D PPU 808D MCP The clamps are located at the positions indicated with the black triangles. The black triangles can be seen in the following picture with red circles.
  • Page 11 L1 l2 l3 Commissioning manual page 25 Circuit breaker (optional) Switches off the power supply to protect the network when overcurrent SINUMERIK 808D ADVANCED occurs Line filter (optional) Protects the network from harmonic load and/or interference voltages. Emergency stop button...
  • Page 12 Commissioning of Prototype Machine using Sample PLC Wiring Step 3 Legend Interface Comment When connecting the components in the electrical cabinet, the wiring PPU Back should comply with the relevant safety standards. For further information refer to :- X100, X101, X102 Digital inputs Commissioning manual page 35 X200, X201 Digital outputs...
  • Page 13 Commissioning of Prototype Machine using Sample PLC Wiring Step 3 Legend Interface Comment PPU back PPU Back X100, X101, X102 Digital inputs X200, X201 Digital outputs FAST I/O X301, X302 Distributed I/O Hand-wheel inputs Spindle encoder interface Analog spindle interface RS232 interface X126 M3 Drive Bus...
  • Page 14 Commissioning of Prototype Machine using Sample PLC Wiring Step 3 MCP back Selection of 24V DC supply These 4 aspects should be considered during selection of 24V DC supply 24V DC consumed on 808D :  Starting current:5 A (momentary) ...
  • Page 15 Commissioning of Prototype Machine using Sample PLC Wiring Step 3 The connections of the distributed I/O are shown for the default PLC. Pin assignment of X301,X302 Milling Illustration shows the connection diagram of PPU X301 X301 Distributed I/O + 24V DC Milling Digital inputs 11 - Handheld unit: axis X selected...
  • Page 16 Commissioning of Prototype Machine using Sample PLC Wiring Step 3 Milling Milling Digital inputs Digital outputs X101 X200 +24V Ref Y Working lamp Ref Z Magazine count Chip remover forward Magazine at spindle position Chip remover reverse Magazine at original position Cooling pump Magazine at release position Lubrication pump...
  • Page 17 Commissioning of Prototype Machine using Sample PLC Wiring Step 3 Pin assignment of X301,X302 The connections of the distributed I/O are shown for the default PLC. Illustration shows the connection Turning diagram of PPU X301 X301 Distributed I/O + 24V DC Turning Digital inputs X100...
  • Page 18 Commissioning of Prototype Machine using Sample PLC Wiring Step 3 Turning Turning Digital inputs Digital Outputs X200 X101 +24V Work lamp Ref. Z Tailstock advancing Tailstock retracting Coolant pump Lubrication pump Chuck output 1 Chuck output 2 X201 X102 +24V Turret motor overload Turret motor CW Reserved for other turret...
  • Page 19 Commissioning of Prototype Machine using Sample PLC Wiring Step 3 The connections for the inverter or the spindle drive to the PPU are shown. Unipolar connection Bipolar connection 3AC 380V 3AC 380V SINUMERIK 808D SINUMERIK 808D ADVANCED PPU ADVANCED PPU (black) black black...
  • Page 20 Commissioning of Prototype Machine using Sample PLC Wiring Step 3 The connection overview for milling is shown. The connection overview for turning is shown. Commissioning Guide Page 20 808D ADVANCED Turning and Milling...
  • Page 21 Commissioning of Prototype Machine using Sample PLC Wiring Step 3 Recommended safety wiring of emergency stop with OFF3 and delayed Recommended safety wiring of emergency stop (simple) STO (OFF2) 808D ADVANCED 808D ADVANCED Emergency button Stop button (non safe) +24v +24v +24v +24v...
  • Page 22 Commissioning of Prototype Machine using Sample PLC Toolbox software Step 4 The 808D ADVANCED toolbox The software licence agreement has to be “accepted” and continued with In order to integrate the 808D ADVANCED to a machine tool, software tools “Next”. are required.

  • Page 23: Basic Information

    Commissioning of Prototype Machine using Sample PLC Toolbox software Step 4 Basic Information In some cases, an earlier version of a program may already be installed, in this case the software must be un-installed first, then start the installation The AMM software program is a multifunctional tool which is used for data again and select the required software from the list.
  • Page 24 Commissioning of Prototype Machine using Sample PLC Toolbox software Step 4 Testing the connection to PLC Programming Tool. Select the active ethernet adaptor. A connection must be made so that the PLC programming tool can communicate with PPU, first startup the PLC programming tool software. For further information refer to :- Commissioning manual page 210...
  • Page 25 Commissioning of Prototype Machine using Sample PLC Toolbox software Step 4 Press “Service control” SK Enter the “direct connect” IP address in the remote address field of the programming tool. Double click the “Double click to refresh” field to activate the connection.
  • Page 26 Commissioning of Prototype Machine using Sample PLC Step 5 Switching on and prepare for commissioning Before powering on the controller, you should familiarise yourself with the Every time a new connection is established between the NC and the drive, operation of the PPU and MCP. the NC automatically compares the drive data with the data backup on the For detailed information refer to :- If no data backup files can be found, the NC creates a new backup file...
  • Page 27 Commissioning of Prototype Machine using Sample PLC Step 5 Switching on and prepare for commissioning 4. Check that the status LED’s on the front face of the V70 drives are in a LED status indicators ready state. Two LED status indicators (RDY and COM) are available to indicate drive V70 digital drive display at this stage, the status should be S - off.
  • Page 28 Commissioning of Prototype Machine using Sample PLC Switching on and prepare for commissioning Step 5 V70 Drive: Before the control can be commissioned, loading of standard NC data has to be carried out, the password has to be set to manufacturer, and Loading of “Default data”...
  • Page 29 On power up of the control the current alarms 4060 and 400006 can be the controller. acknowledged with the “Reset” and “Alarm cancel” buttons Siemens will provide each language in the form of an archive file. For detailed information refer to :- Commissioning manual page 96...
  • Page 30 Commissioning manual page 94 Press button Press button Press the SK Press the SK Enter the numerical key obtained from Siemens into the boxes. To activate press the SK Press the SK Commissioning Guide Page 30 808D ADVANCED Turning and Milling...
  • Page 31 Commissioning of Prototype Machine using Sample PLC Options Step 7 To active an “Option”, enter the screen and select the required “Options”. For further components refer to :- Commissioning manual page 95 Press button Press button Press the SK Press the SK Enter the number of additional axis or “select”...

  • Page 32: Commissioning The Prototype

    Commissioning of Prototype Machine using Sample PLC Commissioning diagram Commissioning the prototype Step 9 Step 8 Commissioning diagram Commissioning the prototype. For detailed information refer to :- 1 Commissioning the prototype. Commissioning manual page 99 2 Series production The startup assistant is used to commissioning the prototype START To start the assistant Commissioning the machine with the default PLC application...
  • Page 33 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Set PLC MILLING continued parameters MD14512 Functionality Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 For detailed information refer to :- Commissioning manual page 100 14512[16] Selection...
  • Page 34 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Set PLC TURNING continued parameters MD14512 Functionality Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 For detailed information refer to :- Commissioning manual page 100 14512[16] Selection...
  • Page 35 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Commissioning Set PLC parameters PLC MD is to be adapted to suit the machine It may be that the machine tool builder requires further PLC functionality, if this is required the PLC has to be modified. To install PLC programming tool, follow the information in :- PLC Subroutines manual page 8 (install PLC programming tool)
  • Page 36 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Commissioning Check I/O’s The “connect status” should now be green. First the “Sample PLC blocks” should be uploaded to the PC, then the All I/O status must be checked with the electrical drawing using the modifications can be made to achieve the required functionality.
  • Page 37 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Create PLC Drive alarm texts configuration For detailed information For detailed information refer to :- refer to :- Commissioning manual Commissioning manual page 103 page 104 V70 Drive: You can edit the PLC user alarm text either directly on the HMI, or off line Set “address data”...
  • Page 38 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Drive Drive configuration configuration For detailed information refer to :- Commissioning manual page 105 Starts the configuring of the V70 drive. Starts the configuration of spindle motor The control will identify all motors on the M3 Drive Bus Commissioning Guide Page 38...
  • Page 39 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Drive Drive configuration configuration Spindle on analog Select the motor from the table that matches the motor name plate. All axis motors are indentified Starts the configuring of the motor data to the drive Starts the configuration of each unidentified spindle motor The control will write motor...
  • Page 40 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Drive Drive configuration configuration You can edit the spindle machine data for the required axis. All axis and spindle motors are indentified. Vertical SK’s allow you to edit, activate or set as default value. MD set to default value MD set to previous value To continue press the SK...
  • Page 41 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Drive Set axis configuration parameters First drive data for each For detailed information refer to :- axis will be save to the drive. Commissioning manual page 106 The data below must be Setting Setting data：...
  • Page 42 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Referencing Set spindle debugging parameters For detailed information For detailed information refer to :- refer to :- Commissioning manual Commissioning manual page 108 page 110 The data below must be set as default values: Machine data Setting...
  • Page 43 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Create ser. Set SW limit Start-up archive For detailed information For detailed information refer to :- refer to :- Commissioning manual Commissioning manual page 114 page 113 Vertical SK allows you to, create the “series start-up archive” press SK You can edit the axis machine data for the required axis.
  • Page 44 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Leadscrew Bcklsh comp. err. comp. For detailed information For detailed information refer to :- refer to :- Commissioning manual Commissioning manual page 115 page 115 You can edit the axis machine data for the required axis. You can edit the axis machine data for the required axis.
  • Page 45 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Drive optimization Drive optimization Move axis into a safe For detailed information position to avoid collisions refer to :- when the axis moves. Commissioning manual page 117 Press the "options" and choose the optimization strategy as needed There are three “Optimization...
  • Page 46 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Drive optimization Drive optimization Preliminary low Preliminary high frequency speed frequency speed measurement takes place measurement takes place with the first of two with the first of two passes.
  • Page 47 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Drive optimization Drive optimization Drive optimization After the full optimization The system will testing is completed, the automatically tune, using system will automatically the results of MX1 axis give a list of parameters high and low frequency before and after optimiza-...
  • Page 48 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Create Create Start-up archive Start-up archive For detailed information Once the assistant is refer to :- completed. Commissioning manual page 119 To continue press the SK Vertical SK allows you to, create the “production archive” press SK “Create archive”.
  • Page 49 Commissioning of Prototype Machine using Sample PLC Commissioning the prototype Step 9 Electrical cabinet design Step 10 Now that the It may be preferable to always use cooler units as this allows the cabinet commissioning is to be sealed which is the best option for stopping the entry of completed a “SAVE contaminants.
  • Page 50 Commissioning of Prototype Machine using Sample PLC Electrical cabinet design Step 10 Correct installation of fans Correct installation of cooling units For cabinets it is possible that the cooling can be achieved with fans The cool air should be directed to the bottom of the drive. The natural drawing air from the outside via a filter.
  • Page 51 Notes 808D ADVANCED Turning and Milling Page 51 Commissioning Guide...
  • Page 52 Notes Commissioning Guide Page 52 808D ADVANCED Turning and Milling...
  • Page 53 Series Machine Production Basic Commissioning procedure for series machines Commis- sioning Go to page 54 Step 1 series Go to page 61 Step 2 4th Axis 808D ADVANCED Turning and Milling Page 53 Commissioning Guide...
  • Page 54 Series Machine Production Commissioning the series machine Step 1 Load To start the assistant archive file Press button For detailed information refer to :- First set the Pass word. Commissioning manual page 123 Followed by Press The PPU shows this screen. Press Vertical SK allows you to load the “production archive”...
  • Page 55 Series Machine Production Commissioning the series machine Step 1 Set SW limit Bcklsh comp. For detailed information For detailed information refer to :- refer to :- Commissioning manual Commissioning manual page 115 page 114 You can edit the axis machine data for the required axis. You can edit the axis machine data for the required axis.
  • Page 56 Series Machine Production Commissioning the series machine Step 1 Drive optimization Leadscrew Drive optimization err. Comp. For detailed information For detailed information refer to :- refer to :- Commissioning manual Commissioning manual page 115 page 117 Press the "options". choose the optimization strategy as required.
  • Page 57 Series Machine Production Commissioning the series machine Step 1 Drive optimization Drive optimization Move axis into a safe Preliminary high position to avoid collisions frequency speed when the axis moves. measurement takes place with the first of two passes. To continue press the BUTTON High frequency speed measurement takes place with the first of two...
  • Page 58 Series Machine Production Commissioning the series machine Step 1 Drive optimization Drive optimization Preliminary low The system will frequency speed automatically tune, using measurement takes place the results of MX1 axis with the first of two high and low frequency passes.
  • Page 59 Series Machine Production Commissioning the series machine Step 1 Drive optimization Data Drive optimization backup For detailed information After the full optimization refer to :- testing is completed, the Commissioning manual system will automatically page 68 give a list of parameters before and after optimiza- tion of each axis data.
  • Page 60 Series Machine Production Commissioning the series machine Step 1 “Series Assistant” has Now that the now finished, with green commissioning is “ticks” in the status completed a “SAVE column. DATA” should be performed. To Continue press button To continue press the SK To continue press the SK Commissioning Guide Page 60...
  • Page 61 Series Machine Production Add 4th axis Step 2 A common requirement is for a standard machine to be fitted with an additional axis. This requirement usually arises after the machine has left the factory. Reconfiguring the drives will result in any user settings of the existing drives being overwritten by default data.
  • Page 62 Series Machine Production Add 4th axis Step 2 The additional axes Machine Data settings Modify MD19100 Step 2 Press the following buttons Modify MD20070 and MD20080 → → → Press the following buttons → → → Turning If you only need to add an additional axis, modify 19100 = 4 Turning To add an additional axis, modify...
  • Page 63 Series Machine Production Add 4th axis Step 2 Drive configuration Set PLC MD 14215[20] set bit 1&2 V70 Drive: Set “address data” for each axis: Press “Activate” SK With these Machine Data modification, the additional axes will be displayed within the system. Drive configuration Step 3 Remove drive bus cable from terminal X10...
  • Page 64 Series Machine Production Add 4th axis Step 2 Drive configuration Drive configuration All BISS motors will automatically identified. You can start the drive axis configuration by using the vertical SK. All TTL motors will have to be configured individually. Starts the configuration of each unidentified motor. Starts the configuring of the V70 drive.
  • Page 65 Series Machine Production Add 4th axis Step 2 Drive configuration Drive configuration All axis motors are indentified. Select the motor from the table that matches the motor name plate. Starts the configuration of each unidentified spindle motor. Starts the configuring of the motor data to the drive. The control will write motor information To continue press the SK...
  • Page 66 Series Machine Production Add 4th axis Step 2 Setting MD for additional axis Drive configuration Step 4 MD to consider and set before the “Optimization of the drives. Each drive will have a Referencing MD backup file created that SW limits MD will contain each drive Backlash MD data.
  • Page 67 Series Machine Production Add 4th axis Step 2 Drive optimization Drive optimization Move axis into a safe Press the "options" SK. position to avoid collisions when the axis moves. choose the optimization strategy as needed There are three “Optimization strategy”:- 1 Moderate measurement 2 Aggressive measurement 3 Conservative measurement...
  • Page 68 Series Machine Production Add 4th axis Step 2 Drive optimization Drive optimization Preliminary low Preliminary high frequency speed frequency speed measurement takes place measurement takes place with the first of two with the first of two passes. passes. To continue press the BUTTON To continue press the BUTTON High frequency speed Low frequency speed...
  • Page 69 Series Machine Production Add 4th axis Step 2 Drive optimization Drive optimization After the full optimization The system will testing is completed, the automatically tune, using system will automatically the results of MA1 axis give a list of parameters high and low frequency before and after optimiza- measurement as shown.
  • Page 70 Series Machine Production Add 4th axis Step 2 Backing up Step 6 Using the cursor “up and down” buttons to select Now that the 4th axis is location for “archive file” completed a new “Archive” should be Created. To continue press the button To Continue press button To continue press the SK Curser down to highlight...
  • Page 71 Series Machine Production Add 4th axis Step 2 Now that the 4th axis is When the “Start-up completed a “SAVE archive” is completed the DATA” should be window will Disappear. performed. To continue press the SK To continue press the SK To continue press the SK 808D ADVANCED Turning and Milling Page 71...
  • Page 72 Notes Commissioning Guide Page 72 808D ADVANCED Turning and Milling...
  • Page 73 PLC program design and adjustment Basic PLC design and adjustment. Program- Go to page 74 To Do ming tool Signals of Go to page 80 To Do the PLC interface Operation Go to page 82 To Do symbols Go to page 86 To Do Subroutine library...
  • Page 74 PLC program design and adjustment Programming tool PLC In order to edit the PLC program we must use Programming Tool PLC Open the “default PLC” program and save this file under a new name so V3.2.4 or higher . that the default program is not over written. Using the PLC programming tool you can:- Create the PLC program Edit the PLC program...
  • Page 75 PLC program design and adjustment Programming tool PLC The PLC programming tool has 5 languages that can be selected when Overview of PLC programming tool. installing the software, you choose the display languages by using the following sequence. The programming tool will prompt you that the software will close automatically and you will have to start the programming tool again.
  • Page 76 PLC program design and adjustment Programming tool PLC The address of each instruction can be edited at any time by highlighting The correct PLC type must be chosen. the instruction. Commissioning Guide Page 76 808D ADVANCED Turning and Milling...
  • Page 77 PLC program design and adjustment Programming tool PLC To compile the PLC program. To download the modified PLC program. Press the “compile” icon Press icon. The location of the syntax error can be located easily, using the information contained in the status window. Place the PLC into STOP.
  • Page 78 PLC program design and adjustment Programming tool PLC To place the modified PLC program in RUN mode. Press icon. Once the PLC is successfully downloaded, it must be placed in RUN mode. Commissioning Guide Page 78 808D ADVANCED Turning and Milling...
  • Page 79 PLC program design and adjustment Programming tool PLC Online monitoring can be used when the PLC program is in the run mode. Please confirm the Step 7 connection should has been deactivated after the PLC commissioning has finished. To display the online conditions of the PLC. Press SK Press button Press button...
  • Page 80 PLC program design and adjustment Programming tool PLC Signals of the PLC interface Press SK The signals of the PLC interface and the signals of the input and output. The PLC program exchanges information between NCK, HMI, MCP and I/O through the signals of the interface and the signals of the input and output cards.
  • Page 81 PLC program design and adjustment Signals of the PLC interface The signals of the interface NCK channel V2500 3 DB1600.DBB2 V2500 3 DB4500.DBB2 V2500 3 V2500 3 DB2700.DBB0 DB3100.DBB1 DB3300.DBB1 V2500 2 DB1600.DBB1 DB4500.DBB1 DB2500.DBB1 DB1400.DBB0 DB2600.DBB0 DB3000.DBB0 DB3200.DBB0 DB1600.DBB0 DB4500.DBB0 DB2500.DBB0 Can keep the...
  • Page 82 PLC program design and adjustment Operation symbols of PLC programming language Special markers PLC scan period always “1” state SM0.0 Special marker register can simplify the de- PLC scan at sign of PLC application program SM0.1 Buffer data loss SM0.2 System restarts SM0.3 2 x PLC scan period...
  • Page 83 PLC program design and adjustment Operation symbols of PLC programming language Accumulator transport and storage The signal of input and output. Accumulator transport: AC (max 4 Accumulators) Address Form; Arithmetic accumulators AC0 AC1, logical accu- Input; I output; Q mulator AC2, AC3. Flag register: M form M0.1,...
  • Page 84 PLC program design and adjustment Operation symbols of PLC programming language Counter Plus and minus Minus Plus Counter: C counter counter counter Form; condition of counter bit C3, C25; - represents the CTUD comparison result of the counter and present value. Style: plus counter CTU count: counter value+1；...
  • Page 85 PLC program design and adjustment Operation symbols of PLC programming language Keep the sequence Timers Timer: T Timer enable Form; preset value PV condition of timer bit T3, T25; — represent the timer value comparison result of timer value and preset value Timer bit T timer value T3, T25;...
  • Page 86 PLC program design and adjustment PLC subroutine library The purpose of the PLC subroutine library. System resource In order to simplify PLC design, refined PLC functions which have generality, such as initialization, machine panel signal processing, abrupt resource stop processing, shaft enable control, hard limit, reference point etc. Input I0.0 to I2.7 (24 inputs of CNC) I3.0 to Producers only need to add the needed subroutines module to main...
  • Page 87 PLC program design and adjustment PLC subroutine library A constant definition All the addresses in PLC subroutine library are programmed by symbols. All the signals of interfaces are named by symbols and arranged in Constant input symbol address different symbol table. The name of symbols follows some conventions.
  • Page 88 PLC program design and adjustment PLC subroutine library HANDWHL SBR 39 Hand wheel selection in HMI A constant definition. SBR 40 AXES_CTL Axis control (feed axis and When using the PLC sample subroutine or manual writing PLC program : spindle) All the reference functions related to safety such as Emergency stop, and limit switches.
  • Page 89 PLC program design and adjustment PLC subroutine library PLC alarm PLC sample subroutine also offers adequate lathe functions. Diagnosing of the machine is important. Complete diagnosis of the external electrics can help users understand the cause and the location of breakdown immediately. For turning only SBR 51 Turret1_HED_T...
  • Page 90 PLC program design and adjustment PLC alarm Conditions of alarm cancel/reset. System provides users with 128 PLC user alarms. Every user alarm has power-on clear ： after the cancel of alarm, you need to re-power it on a corresponding NCK address bit:DB1600.DBX0.0 ~ DB1600.DBX15.7 The address bit ”1”...

  • Page 91: Alarm Text

    PLC program design and adjustment PLC alarm Edit PLC user alarm by USB. Alarm text. Create or edit alarm text correctly and reasonably can make users clearly Press button realize and understand the reason of PLC alarm then locate and resolve a breakdown.
  • Page 92 PLC program design and adjustment PLC alarm Edit PLC user alarm by USB. Find alarm number which needs to be edited and input your own text. Save and close file after editing alarm text. Connect USB storage medium with PC USB, find PLC alarm text which is downloaded.
  • Page 93 PLC program design and adjustment PLC alarm PLC online diagnosis Check the condition of PLC using “PLC program” and decide logical error Edit PLC user alarm by HMI. or external electrical error online. Create PLC alarm text directly in 808D Advanced system. Press button Press button Press SK...
  • Page 94 PLC program design and adjustment PLC online diagnosis Check the PLC operating status and data. Check the condition of PLC using “PLC status display” and decide logical error or external electrical error online. Press button Press button Press SK Press SK Press SK Press SK Press SK...
  • Page 95 PLC program design and adjustment PLC online diagnosis Check the condition of hardware connection through examining the status Check the status of hardware connection through examining the state of of input point. input value. Press button Press SK Press SK Press SK Check if there is any errors of the connection in the input value according to the PLC status display screen.
  • Page 96 PLC program design and adjustment PLC online diagnosis Observe the condition of PLC , judge logical error quickly or external Check the condition of PLC , judge logical error quickly or external elec- electrical error through displaying PLC program online. trical error through displaying PLC program online.
  • Page 97 Notes 808D ADVANCED Turning and Milling Page 97 Commissioning Guide...
  • Page 98 Printed in Germany All product designations may be trademarks or product names of © Siemens AG 2012 Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.