ABB Tropos 6410 Installation Manual

ABB Tropos 6410 Installation Manual

Networks mesh router outdoor
Table of Contents

Advertisement

Tropos
Outdoor Installation Guide
Models 6410 and 6420
ABB
555 Del Rey Ave.
Sunnyvale, CA 94085 USA
www.abb.com/tropos
408-331-6800
Part No. 200566-00 Rev A0
2014_11-06
®
Networks Mesh Router

Advertisement

Table of Contents
loading

Summary of Contents for ABB Tropos 6410

  • Page 1 ® Tropos Networks Mesh Router Outdoor Installation Guide Models 6410 and 6420 555 Del Rey Ave. Sunnyvale, CA 94085 USA www.abb.com/tropos 408-331-6800 Part No. 200566-00 Rev A0 2014_11-06...
  • Page 2: Copyright Notice

    ©2003-2014 ABB Tropos Wireless Research Center. All rights reserved. Tropos, Tropos Networks, PWRP, MetroMesh, and GridCom are registered trademarks of ABB Tropos Wireless Research Center. All other brand names, company names, product names, trademarks, and registered trademarks are the property of their respective holder(s).
  • Page 3 Cet appareillage numérique de la classe B répond à toutes les exigences de l’interférence canadienne causant des réglements d’équipement. L’opération est sujette aux deux conditions suivantes : (1) cet dispositif peut ne pas causer l'interférence nocive, et (2) ce dispositif doit accepter n’importe quelle interférence reçue, y compris l'interférence qui peut causer l’opération peu désirée.
  • Page 4 European Community Language Versions of Informal Statement for Inclusion in User Information The following statements are in accordance with Article 6.3 of Directive 1999/5/EC. 6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 6410...
  • Page 5: Important Safety Instructions

    STOP!! STOP!! STOP!! STOP!! READ THIS FIRST! Important Safety Instructions The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the product. The lightning flash with an arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of uninsulated “dangerous voltage”...
  • Page 6 Vous ne devez pas réparer les pièces se trouvant à l'intérieur de l'appareil. Les réparations doivent être effectuées uniquement par du personnel qualifié. The Tropos 6410 and 6420 routers are installed in wet, outdoor locations. Make sure closure caps are installed and all cable connections are securely fastened and waterproofed.
  • Page 7: Table Of Contents

    1 Introduction ..........11 Tropos 6410 Router Product Summary ..... . 11 Tropos 6420 Router Product Summary .
  • Page 8 4 Power Consumption ......... . 48 5 Product Specifications .
  • Page 9: Tropos Routers Installation Guide, Models 6410 And 6420

    List of Figures FIGURE 1 Tropos 6410/ 6420 Router Exploded View ....15 FIGURE 2 Example Mounting Location - Antennas Facing Upward ..18 FIGURE 3 Proper Use of the Clamps .
  • Page 10 List of Tables TABLE 1 6410 Router Models ........11 TABLE 2 6420 Router Models .
  • Page 11: Introduction

    802.11b/g/n band, 2400-2483 MHz Support for 802.11b/g/n clients PoE power input: The Tropos 6410 and 6420 routers are DC powered. There are a number of methods for connecting power that are described in detail later in this installation manual. Tropos 6410 and 6420 routers can be powered using: —...
  • Page 12: Tropos 6420 Router Product Summary

    802.11a/b/g/n dual band, 2400-2483 MHz/5470-5850 MHz Support for 802.11a/b/g/n clients PoE power input: The Tropos 6410 and 6420 routers are DC powered. There are a number of methods for connecting power that are described in detail later in this installation manual.
  • Page 13: Table 2 6420 Router Models

    Chapter 1 Table 2 lists the Tropos 6420 router models. 6420 Router Models TABLE 2 Model Description 64203000 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; FCC markets 64203000G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; FCC markets; GPS 64203060 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; FCC markets 64203060G 6420: 2.4GHz + 5GHz;...
  • Page 14: Installing The Router

    36 Preparing for Installation The Tropos 6410 and 6420 routers must be installed by a trained professional, value added reseller, or systems integrator who is familiar with RF planning issues and regulatory limits defined by the governing body of the country in which the unit will be installed. This section explains how to prepare the installation site.
  • Page 15 Chapter 2 Tropos 6410/ 6420 Router Exploded View FIGURE 1 2.4 GHz Tx/Rx 2.4 GHz Tx/Rx 5 GHz Tx/Rx 5 GHz Tx/Rx Router Clamps Mounting bracket Pole bracket Tropos Routers Installation Guide, Models 6410 and 6420...
  • Page 16: Installation Hardware And Tools

    Chapter 2 Installation Hardware and Tools The following installation accessories are included in the shipping package: One pole bracket Two 4-inch diameter clamps Two 6-inch diameter clamps Five 5/16-inch #10-32 stainless steel hex head machine screws You must supply the following tools: Level 5/16-inch nut driver 1/4-inch flat blade screwdriver...
  • Page 17: Location Guidelines

    Antenna orientation—Proper antenna orientation is a critical factor in maximizing radio range. As a general rule, range increases in proportion to gain and antenna height measured from the ground. The Tropos 6410 and 6420 routers have integrated antennas; therefore, antenna location and orientation depend on the location of the unit.
  • Page 18: Mounting Strategies

    Chapter 2 Mounting Strategies When choosing mounting locations, consider the available mounting structures and antenna clearance. The router should always be mounted with the top of the unit horizontal and level and with the antennas facing upward. It is usually best to attach ground and data cables to the router prior to mounting. Before mounting the router, review the wiring instructions in “Grounding the Router”...
  • Page 19: Proper Use Of Clamps

    Chapter 2 Proper Use of Clamps The mounting assembly contains two clamps to secure the router to the mounting structure. Figure 3 illustrates the proper use of the clamps. The clamps must be routed through slots in the pole bracket as shown in the figure, and then attached to the pole and tightened. The pole bracket should be leveled before it is secured to the pole.
  • Page 20: Pole, Tower, And Streetlight Mounting Instructions

    Chapter 2 Pole, Tower, and Streetlight Mounting Instructions This section explains how to mount the router on a pole, tower, or streetlight. It is best to mount the router to aluminum or galvanized steel structures. The mounting brackets are designed to pierce any oxidation layers that are on the outside of the pole, thereby assuring good quality connection to the grounded structure.
  • Page 21: Metal Pole Mounting

    Chapter 2 Metal Pole Mounting Figure 4 illustrates proper mounting for an outdoor metal pole. Note Antennas must be clear of obstruction. Metal Pole Mounting FIGURE 4 Router Clamps Pole bracket Tropos Routers Installation Guide, Models 6410 and 6420...
  • Page 22 Chapter 2 Mount the router on a metal pole Select a mounting location. You can attach the router to any pipe or pole with diameter between 1 inch and 10 inches. Slip the flat portion of each clamp under the inner slot of the pole bracket. Use the clamps to attach the pole bracket to the pole, making sure that they are level.
  • Page 23: Figure 5 Placing The Router On The Mounting Assembly

    Chapter 2 Placing the Router on the Mounting Assembly FIGURE 5 To continue installing the router, see “Connecting Data and Power Cables” on page 29. Tropos Routers Installation Guide, Models 6410 and 6420...
  • Page 24: Wood Pole Mounting

    Chapter 2 Wood Pole Mounting Figure 6 illustrates proper mounting for an outdoor wood pole. Note Antennas must be clear of obstruction. Wood Pole Mounting FIGURE 6 Router Pole bracket Tropos Routers Installation Guide, Models 6410 and 6420...
  • Page 25 Chapter 2 Mount the router on a wood pole Select a mounting location. You can attach the router to any outdoor wood pole of diameter at least 1 inch. Attach the pole bracket to the pole by threading a 1/4-inch bolt through the hole in the lower clamp slot to the pole.
  • Page 26: Wood Brace Mounting

    Chapter 2 Wood Brace Mounting You can mount the pole bracket directly on a wood brace without using clamps, as shown in Figure Wood Brace Mounting Option FIGURE 7 1/4” lag bolt 3-1/2” minimum Wood brace Mount the router on a wood pole Select a mounting location.
  • Page 27: Tower Mounting

    Chapter 2 Place the upright router onto the top of the mounting bracket, as shown in Figure 5 on page 23. Secure the mounting bracket to the router by attaching two 5/16-inch machine screws through the holes in the mounting bracket tabs to corresponding holes on the bottom of the router.
  • Page 28: Streetlight Mounting

    Chapter 2 Streetlight Mounting You can mount the router on the horizontal or angled arm of a streetlight. Figure 9 shows a typical streetlight mounting installation. Streetlight Mounting FIGURE 9 Router Pole bracket Mount the router on a streetlight Select a mounting location. You can attach the router to any streetlight arm with diameter 1” to 10”.
  • Page 29: Connecting Data And Power Cables

    802.3at PoE (Power over Ethernet) power (do not use any other form of PoE power on this port). This port can also be used to configure the router. MGT. The port labeled MGT is one of two types, depending on the specific Tropos 6410 or 6420 model. See the model number descriptions in “Tropos 6410 Router Product Summary”...
  • Page 30 Chapter 2 Note Only use shielded Cat5, Cat5e, or Cat6 cable rated for outdoor use. For protection against risk of fire, electrical hazard and to ensure the reliable operation of this equipment, the shields of the Cat5 cable must be properly terminated and bonded to the unit and to the protective earth (PE) at the building entrance. Note National Electrical Codes (NEC) Article 800 requires the use of Agency Listed (UL/CSA) Building Entrance Protector for all power and communications cables entering a building.
  • Page 31: Figure 10 Routing The Data/Power Cable To The Router

    Chapter 2 Routing the Data/Power Cable to the Router FIGURE 10 Cable gland Rubber boot Plug the cable into the appropriate port on the router. Screw the cable gland onto the bottom of the router, and then slide the nut over the rubber boot and screw both tightly to the cable gland.
  • Page 32: Ethernet Ports

    Use Cat6 cable for Gigabit Ethernet. Serial Ports Tropos 6410 and 6420 routers that are equipped with serial ports can support serial clients on RS-232 or RS-485 interfaces. The serial port can also be used to power the router. The router can support the following serial client scenarios. Before installation determine the installation scenario and the appropriate powering option for that scenario.
  • Page 33: Table 5 Pin Assignments For Rj-45 Mgt Port - Serial Clients

    Chapter 2 Serial Client Scenarios (continued) TABLE 4 Wired Serial Client Scenario Recommended Wiring two RS-232 serial clients • Connect the RS-232 serial clients to the MGT port on the router according to the pin assignments in Table • Provide power to the 1410 on the LAN port (note: in this sce- nario the power applied to the LAN port must be from a stan- dard 802.3at power supply) one RS-485 client...
  • Page 34: Grounding The Router

    Chapter 2 Grounding the Router Caution You must install an external grounding wire if the router is installed on a non-metal pole or if the metal installation structure is not properly grounded. You must also ground the outdoor data protection device to a bonded pipe or ground rod. Make sure that grounding is complete before you connect power to the router.
  • Page 35: Grounding The Data Protection Device

    Chapter 2 Grounding the Data Protection Device The grounding arrangement for an indoor data protection device is shown in Figure Ground an indoor data protection device Place the protection device as close to the building entrance as possible. Connect a length of #10 AWG bare copper wire to the ground post on the data protection device.
  • Page 36: Safety And Servicing Information

    RF electromagnetic energy emitted by FCC certified equipment. The Tropos 6410 and 6420 routers meet the uncontrolled environmental limits found in OET-65 and ANSI C95.1, 1991. Proper operation of this device according to the instructions found in this manual and the hardware and software guides on the router results in user exposure that is substantially below the FCC recommended limits.
  • Page 37: Servicing The Router

    Chapter 2 Use in specific environments: — Do not operate a portable transmitter near unshielded blasting caps or in an explosive environment unless it is a type especially qualified for such use. — The use of wireless devices in hazardous locations is limited to the constraints posed by the safety directors of such environments.
  • Page 38: Installing Battery And Power Backup Accessories

    44 Introduction The Tropos 6410 and 6420 routers are designed to operate from DC power sources. If DC power is not available, Tropos offers power solutions for the 6410 and 6420 for photocell and non-photocell applications and a battery backup unit that provides backup power for the routers.
  • Page 39: Figure 14 Deployment Scenarios

    Chapter 3 The deployment scenarios are shown in Figure 14. When using the BB063001 BBU, it should be mounted on the mounting bracket of the 6420/6410 router. When using the PS079001 PoE injector without the BB063011, it can be mounted on the mounting bracket of the 6420/6410 router.
  • Page 40: Installing The Ps079001

    Chapter 3 Installing the PS079001 Follow the guidelines in this section when installing the PS079001: “Tools Required” on page 44 “Installation Procedures” on page 45 Tools Required Wrench, 1/2 inch or 13mm 5/16 nut driver Wrench, 9/16 inch but only when using 3/8" lag Tropos Routers Installation Guide, Models 6410 and 6420...
  • Page 41: Figure 15 Co-Mounting The Ps079001 With The Router

    Chapter 3 Installation Procedures You can co-mount the PS079001 with the router or mount the PS079001 separately on a metal or wood pole. When used with the BB063001 Battery Backup Unit (BBU), the PS079001 should be mounted remotely. Co-mount the PS079001 with the router Follow the instructions in Chapter 2, “Installing the Router,”...
  • Page 42: Figure 16 Mounting The Ps079001 On A Metal Pole

    Chapter 3 Remote mount the PS079001 on a metal pole Use the hose clamp to secure the pole bracket to the pole, as shown in Figure 4 on page 21. Secure the PS079001 mounting bracket to the pole bracket. Secure with two each 10-32 screws (Figure 16).
  • Page 43: Figure 17 Mounting The Ps079001 On A Wood Pole

    Chapter 3 Remote mount the PS079001 on a wood pole Secure the PS079001 mounting plate to the pole by threading a 1/4-inch bolt through the hole in the clamp slot to the pole. The bolt should be at least 3 1/2 inches in length. Make sure that the bracket is level (Figure 17).
  • Page 44: Installing The Battery Backup Unit

    Chapter 3 Installing the Battery Backup Unit Follow the guidelines in this section when installing the battery backup unit (BBU): “Tools Required” on page 44 “Installation Procedures” on page 45 Tools Required Wrench, 1/2 inch or 13mm 5/16 nut driver Wrench, 9/16 inch but only when using 3/8"...
  • Page 45: Figure 18 Co-Mounting The Bbu With The Router

    Chapter 3 Installation Procedures You can co-mount the BBU with the router (preferred) or mount the BBU separately on a metal or wood pole. When using both the BBU063001 and the PS079001, the BBU must be co- mounted with the 6420 router and the PS079001 mounted on the pole or other surface. Co-mount the BBU with the router Follow the instructions in Chapter 2, “Installing the Router,”...
  • Page 46: Figure 19 Remote Mounting The Bbu On A Metal Pole

    Chapter 3 Remote mount the BBU on a metal pole Use the hose clamp to secure the pole bracket to the pole, as shown in Figure 4 on page 21. Secure the BBU mounting bracket to the pole bracket. Secure with two each 10-32 screws (Figure 19).
  • Page 47: Figure 20 Mounting The Bbu On A Wood Pole

    Chapter 3 Mount the BBU on a wood pole Secure the BBU mounting plate to the pole by threading a 1/4-inch bolt through the hole in the clamp slot to the pole. The bolt should be at least 3 1/2 inches in length. Make sure that the bracket is level (Figure 20).
  • Page 48: Power Consumption

    Power Consumption The figures and tables in this chapter show router power consumption as a function of traffic load. 6410 Power Consumption FIGURE 21 6410 Power Consumption (Watts) at Specified Input Voltage TABLE 8 Traffic level Duty cycle Quiescent (beacon only) Normal Busy hour Maximum...
  • Page 49: Figure 22 6420 Power Consumption

    Chapter 4 6420 Power Consumption FIGURE 22 6420 Power Consumption (Watts) at Specified Input Voltage TABLE 9 Traffic level Duty cycle Quiescent (beacon only) Normal Busy hour Maximum 11.9 11.0 11.1 Tropos Routers Installation Guide, Models 6410 and 6420...
  • Page 50: Product Specifications

    Product Specifications The tables in this chapter contain specifications for the Tropos 6410 and 6420 routers: “Physical Specifications” on page 50 “Interfaces” on page 52 “Power Options / Consumption” on page 54 “Certifications, Other” on page 54 “PS079001 - Outdoor PoE Injector, non-photocell”...
  • Page 51 Chapter 5 Physical Specifications (continued) TABLE 10 Specification Value Wind Loading (165 mph) < 210 newtons Projected Area 0.7 sq. ft. (100 sq. in.) Corrosion Resistance ASTM B117 salt fog rust resistance compliant Color Color Unpainted metal/gray radome Shock and Vibration Operational: ETSI 300-19-2-4 specification T4.1E, class 4M3 Transportation:...
  • Page 52 Chapter 5 Interfaces TABLE 11 Specification Value LAN Interface • Auto sensing IEEE 802.3 • Maximum Distance (ft): 10/100/1000 BaseT 330 (10BaseT Duplex Setting) 330 (100BaseT Duplex Setting) 330 (1000BaseT Duplex Setting) • RJ45 connector MGT Interface • Auto sensing IEEE 802.3 10/100Base T •...
  • Page 53: Table 11 Interfaces

    Chapter 5 Interfaces (continued) TABLE 11 Specification Value Rx Saturation -5dBm (1 Mbps) Maximum Power at Antenna -5dBm (2 Mbps) Port -5dBm (5.5 Mbps) -5dBm (11 Mbps) -5dBm (6 Mbps) -5dBm (9 Mbps) -5dBm (12 Mbps) -10dBm (18 Mbps) -30dBm (24 Mbps) -35dBm (36 Mbps) -35dBm (48 Mbps) -35dBm (54 Mbps)
  • Page 54: Table 12 Power Options / Consumption

    Chapter 5 Power Options / Consumption TABLE 12 Specification Value Antenna Protection <= 0.5μJ for 3kA @ 8/20μS Waveform EN61000-4-2 Level 4 ESD Immunity EN61000-4-5 Level 4 Surge Immunity Data Port Protection EN61000-4-2 Level 4 ESD Immunity EN61000-4-5 Level 4 Surge Immunity Power Input 802.3at (LAN port) 11-55 VDC (MGT Port)
  • Page 55: Table 14 Ps079001 - Outdoor Poe Injector, Non-Photocell

    Chapter 5 PS079001 - Outdoor PoE Injector, non-photocell TABLE 14 Specification Value Input voltage 120-240VAC 50/60Hz Output voltage 48VDC Data input / output 10/100Base-T Connector 3 x RJ45 Dimensions height: 4.92" / 125mm width: 6.77" / 172mm depth: 2.36" / 60mm Weight 2.5 lbs.
  • Page 56 Chapter 5 BB063001 - External Battery Backup Unit (continued) TABLE 15 Specification Value 6410/6420 operation on 4 to 6 hours at 20 battery backup Operating temperature F to +140 F / -40 C to +60 Storage temperature F to +185 F / -40 C to +85 Charging temperature...
  • Page 57: Antenna Information

    Antenna Information This chapter provides information on the integrated Tropos antennas: “2.4 GHz Antennas” on page 58 “5 GHz Antenna” on page 59 Tropos Routers Installation Guide, Models 6410 and 6420...
  • Page 58: 2.4 Ghz Antennas

    Chapter 6 2.4 GHz Antennas Specifications for the 2.4 GHz antennas: Integrated omni antenna Length: 11.5” (29.2 cm) Average gain azimuth: 5.2dBi Gain: 7.5 dBi Maximum efficiency: 79% Antenna Patterns are shown in Figure 2.4 GHz Antenna Patterns FIGURE 23 Tropos Routers Installation Guide, Models 6410 and 6420...
  • Page 59: Ghz Antenna

    Chapter 6 5 GHz Antenna Specifications for the 5 GHz antenna: Integrated omni antenna Length: 10” (25.4 cm) Gain: 8.0 dBi Maximum efficiency: 73% Antenna Patterns are shown in Figure 5 GHz Antenna Patterns FIGURE 24 Tropos Routers Installation Guide, Models 6410 and 6420...
  • Page 60: Abbreviations

    Abbreviations The following abbreviations are used in this document. Abbreviations TABLE 16 Two-Phase or Split Phase Two-Wire Three-Wire AASHTO American Association of State Highway and Transportation Officials Alternating Current ANSI American National Standards Institute American Wire Gauge Battery Backup Unit Celsius Category Complementary Code Keying...
  • Page 61 Abbreviations (continued) TABLE 16 Direct Current Directorate General of Telecommunications (Taiwan) DQPSK Differential-Quadrature Phase-Shift Keying DSSS Direct-Sequence Spread Spectrum Electrically Fast Transients EIRP Effective Isotropic Radiated Power Electromagnetic Compatibility IEC standard Electrostatic Discharge ETSI European Telecommunications Standards Institute European Union Federal Communications Commission FHSS Frequency Hopping Spread Spectrum...
  • Page 62 Abbreviations (continued) TABLE 16 Neutral National Electrical Codes NEMA National Electrical Manufacturers Association OFDM Orthogonal Frequency Division Multiplexing Phase Protective Earth Power over Ethernet RJ45 Registered Jack 45 Received Signal Strength Receive Receive Data Technical Inspection Association Transmit Transmit Data Underwriters Laboratories Uninterruptible Power Supply Voltage (Alternating Current)
  • Page 63: Index

    Index grounding connecting 35 data protection device 35 router 34 installation hardware and tools 16 installation, site surveys 17 Numerics installing Tropos router 11, 14 2.4 GHz antenna 58 interfaces 52 2.4 GHz antennas 58 5 GHz antenna 59 6410 router 11 location guidelines 17 6420 router 12 metal pole mounting 21...
  • Page 64 exploded view 15 router models 11 rubber boot 30 safety general considerations 17 information 36 site planning 16 site surveys 17 specifications interfaces 52 physical 50 power 54 streetlight mounting instructions 28 mounting options 18 tools for installation 16 tower mounting 27 warnings, general 5 wood brace mounting 26 wood pole mounting 24...

This manual is also suitable for:

Tropos 6420

Table of Contents