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ABB COMMANDER 360 User Manual

Profile controller
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COMMANDER 360
Profile Controller
ABB Instrumentation
3 6 0 . 0
3 6 0 . 0
O P 1
3 6
O P 2
M
P R G
S E Q
User Guide

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Summary of Contents for ABB COMMANDER 360

  • Page 1 COMMANDER 360 User Guide Profile Controller 3 6 0 . 0 3 6 0 . 0 O P 1 O P 2 P R G S E Q ABB Instrumentation...
  • Page 2 St Neots, U.K. – Cert. No. Q5907 As a part of ABB, a world leader in process automation technology, we offer Stonehouse, U.K. – Cert. No. FM 21106 customers application expertise, service and support worldwide.
  • Page 3 GETTING STARTED The COMMANDER 360 can be configured and made ready for operation in three easy steps. This 'Getting Started' guide provides an overview of these steps and, where necessary, refers to the relevant section of the manual. Step 1 –...
  • Page 4 • Heat/Cool Outputs – set the points at which the Output 1 and Output 2 become active. Press to return to the Operating displays. Adjust the set point to the required value. Your COMMANDER 360 is now in operation LEV. 6 LEV. 7 LEV2 361. 5 361.

  • Page 5: Shown In Fig

    OVERVIEW This manual is divided into 6 sections which contain all the information needed to install, configure, commission and operate the COMMANDER 360. Each section is identified clearly by a symbol as shown in Fig. 1. Displays and Controls Configuration Mode (Levels 6 to E) •...
  • Page 6 CONTENTS Section Page Section Page OVERVIEW ............ 1 5 CONFIGURATION MODE ...... 50 5.1 Introduction ........50 1 DISPLAYS AND FUNCTION KEYS ..3 5.2 Level 6 – Basic Configuration ..51 1.1 Introduction ........3 5.3 Level 7 – Analog Inputs ....55 1.2 Use of Function Keys ......

  • Page 7: Displays And Function Keys

    1 DISPLAYS AND FUNCTION KEYS 1.1 Introduction The COMMANDER 360 front panel displays, function keys and LED indicators are shown in Fig. 1.1. COMMANDER 360 361. 5 360. 0 Function Keys Run/Hold Stop Lower Raise Parameter Auto/manual Advance Down Fig. 1.1 Front Panel Displays and Function Keys...

  • Page 8: Use Of Function Keys

    …1 DISPLAYS AND FUNCTION KEYS 1.2 Use of Function Keys A – Raise and Lower Keys LEVP bIAS PrFL 50. 0 51. 0 LEV1 OPEr – 49. 0 Use to change/set a parameter value… and… …move between levels B – Up and Down Keys LEV2 Frame 1 2.
  • Page 9 1 DISPLAYS AND FUNCTION KEYS… …1.2 Use of Function Keys D – Auto/Manual Key Auto Manual Process Variable 361 . 5 361 . 5 Control Set Point 360 . 0 360 . 0 Control Output (%) Use to select Auto or Manual control mode E –...
  • Page 10 …1 DISPLAYS AND FUNCTION KEYS …1.2 Use of Function Keys G – Short-cut Keys Press simultaneously and hold for 3 seconds LEVA LEV6 CntL APPL 361. 5 361. 5 360. 0 360. 0 Press to move from anywhere in Press to move from the Configuration level to the first anywhere in the frame in the Operator level...

  • Page 11: Secret-Til-Lit Indicators

    1 DISPLAYS AND FUNCTION KEYS… 1.3 Secret-til-Lit Indicators Flashing One or more No alarms active All active alarms alarms active and acknowledged unacknowledged 360. 0 Profile is ramping down Profile is ramping up Profile performing a soak 361. 5 360 . 0 A –...

  • Page 12: Error Messages

    …1 DISPLAYS AND FUNCTION KEYS 1.5 Error Messages To clear the display: Error/Action Display Press and hold the Non-volatile Memory Error 351 . 5 x = 1: Processor Board Memory 350. 0 x = 3: Power Supply Board Memory Turn mains power off and on again (if the error persists, check configuration/setup settings).

  • Page 13: Processor Watchdog

    1 DISPLAYS AND FUNCTION KEYS 1.6 Processor Watchdog The instrument's processor activity is monitored by an independent watchdog device. When the output of the watchdog is assigned to a relay or digital output, the relay/digital output de-energizes if the instrument fails to function correctly. 1.7 Loop Break Monitor Analog output 1 is monitored continuously to detect a loop break.

  • Page 14: Operator Level

    2 OPERATOR LEVEL 2.1 Introduction The Operator level (Level 1) is the normal day-to-day mode of the COMMANDER 360. This section describes the operator facilities available on each frame depending on the control template and output type selected. The template types available on COMMANDER 360 instruments, and detailed in this section, are: •...
  • Page 15 2 OPERATOR LEVEL… 2.2 Single Loop Controller (Template 1) The single loop controller is a basic feedback control system using three-term PID or on/off control. Profile Set Point Manual Output LSPt 1 Control Local Set Point Output CSPt PID O/P Process Variable Input Control Loop I/P1...
  • Page 16 …2 OPERATOR LEVEL …2.2 Single Loop Controller (Template 1) Time Remaining in Current Segment [0.0 to 99.9 hours or minutes] Allows the total segment time to be increased or •1 decreased by the Time Adjust value set in the Profile Control Level.

  • Page 17: Cascade Control (Template 11)

    2 OPERATOR LEVEL… 2.3 Cascade Control (Template 11) For cascade control, two internally-linked PID controllers are used, with the first (master) PID controller providing the set point for the second (slave) controller. The master output is weighted using the cascade ratio (C.rtO) and bias (C.bIA) values to create the slave set point value. Slave Set Profile Set Point Point...
  • Page 18 …2 OPERATOR LEVEL …2.3 Cascade Control (Template 11) Time Remaining in Current Segment [0.0 to 99.9 hours or minutes] Allows the total segment time to be increased or •1 decreased by the Time Adjust value set in the Profile Control Level. If the current segment is a ramp, it will change the ramp rate.
  • Page 19 2 OPERATOR LEVEL… …2.3 Cascade Control (Template 11) Slave Set Point Select SEt. P Use this frame to select between local and cascade slave set points. CASC [CASC or LOCL] 'CASC' = Slave point derived from Master Output 'LOCL' = Slave point independent Master Output...

  • Page 20: Heat/Cool Output Types

    …2 OPERATOR LEVEL 2.4 Heat/Cool Output Types 2.4.1 Reverse (Heat)/Direct (Cool) or Direct (Heat)/Reverse (Cool) The active output, either OP1 (Heat) or OP2 (Cool) is displayed and may be adjusted in manual mode. The OP1 and OP2 l.e.d.s indicate which output is changing. +100% –100% OP1 (heat)

  • Page 21: Motorized Valve Output Types

    2 OPERATOR LEVEL… 2.4.2 Reverse (Heat)/Reverse (Cool) or Direct (Heat)/Direct (Cool) It is not possible to view or adjust the heat/cool outputs directly. The PID output (0 to 100%), used to calculate the heat (OP1) and cool (OP2) outputs, is displayed and may be adjusted in manual mode. The OP1 and OP2 l.e.d.s indicate which output is changing.

  • Page 22: Alarm Acknowledgement

    …2 OPERATOR LEVEL 2.6 Alarm Acknowledgement (Flashing) (On continuously) (Off) 361. 5 360. 0 All active No active Any active, alarms alarms present unacknowledged acknowledged alarms Security Access – see Sections 3, 4 & 5 COdE 1. H P1 1HP1 2.

  • Page 23: Auto-Tune

    • Before starting auto-tune, the process variable must be stable. • The COMMANDER 360 monitors the noise level of the process variable for 30 seconds and if it is greater than 2% of the engineering range the auto-tune is aborted.
  • Page 24 …2 OPERATOR LEVEL 2.7.2 'At Set Point' Auto-tune If the process variable is within 10% of the set point, 'at set point' tuning is carried out. • 'At set point' tuning – manipulates the control output to produce a controlled oscillation of the process.
  • Page 25 2 OPERATOR LEVEL… 2.7.3 Auto-tune Accessing the Auto-tune Facility 1. . x x xxxx From any operating frame, press and hold the xxxx until the 'COdE' frame is displayed. 1. x x COdE Set the correct auto-tune password. 1. x x Auto-tune Enable AtNE Select the type of auto-tune required.

  • Page 26: Control Efficiency Monitor

    …2 OPERATOR LEVEL 2.8 Control Efficiency Monitor Note. With cascade control, the Control Efficiency Monitor is applicable only to the master controller. The Control Efficiency Monitor can be used either to compare the relative performance with different tuning parameters, or when fine tuning the PID settings, to give optimum control. When the set point is changed, auto mode is selected or following a power failure, input failure or a large load disturbance, the control monitor performs a series of measurements to indicate the effectiveness of the current control parameters.
  • Page 27 2 OPERATOR LEVEL… …2.8 Control Efficiency Monitor period Set Point –2% approach settle Start of Calculation Fig. 2.9 Control Efficiency Monitor Parameters 2.8.1 Manual Tuning The Control Efficiency Monitor may be used for manually tuning the PID parameters. The following method describes how to tune the controller for wave damping: a) Set the integral and derivative action times to OFF.
  • Page 28 …2 OPERATOR LEVEL 2.8.2 Using the Control Efficiency Monitor 361. 5 Press and hold the lower keys for 2 seconds. 360. 0 Note. If the front panel keys are not operated for 60 seconds while any Control Efficiency Monitor frame is being displayed, the instrument reverts to the first operating frame.

  • Page 29: Profiles

    3 PROFILES 3.1 Introduction To access the Profile operating and configuration modes (Levels P, r and t ) the correct password must be entered in the security code frame. Press and hold 361 . 5 LEV1 COdE AtNE 1. H P1 360.

  • Page 30: Introduction To Ramp/Soak Profile Control

    …3 PROFILES 3.2 Introduction to Ramp/Soak Profile Control Information. • 20 programs. • Digital State program selection – allows digital inputs to select program to be run. • 99 programmable segments – can be shared between programs • Programmable time units – can be programmed in hours or minutes. •...

  • Page 31: Guaranteed Ramp/Soak

    3 PROFILES… 3.2.2 Guaranteed Ramp/Soak If the process variable deviates from the set point by more than the hysteresis value, the program status is set to ‘HOLD’ and Guaranteed ramp/soak is applied automatically. Each program has two associated hysteresis values: –...

  • Page 32: Self-Seeking Set Point

    …3 PROFILES 3.2.4 Self-seeking Set Point – Fig. 3.5 The Self-seeking Set Point function reduces the delay between the end of a program and the beginning of the next program. The process variable value is used as the program start point and the set point steps up to the process variable value.

  • Page 33: Time Events

    3 PROFILES… 3.2.6 Time Events – Fig. 3.7 Each state generates a source ( ’ to ‘ ’) which can be assigned to relays, digital outputs, logic ‘tEV. 1 ‘tEV. 4 equations etc. in the same way as any other digital signal. Time event states are provided in addition to program and segment events states and do not affect their operation.

  • Page 34: Current Segment Time Adjustment

    …3 PROFILES 3.2.8 Current Segment Time Adjustment – Fig. 3.8 & 3.9 The Time Adjust function allows the time of a segment to be extended or reduced by a value preset in the ‘t.Adj’ frame – see Ramp/Soak Profile Control Page. The segment time can be adjusted repeatedly (in preset incements) while the segment is running, either from the controller faceplate or by a digital signal (assigned in the ‘Inc.S’...

  • Page 35: Profile States

    3 PROFILES… 3.3 Profile States P.00...P.04 Level P – Profile States P. 0 0 LEVP Pr. S t •1 Program Select P. 0 1 PrGM Select the program to be run Note. This frame is only displayed if no other program is running. [1 to 9, A to L] Run/Hold Action P.

  • Page 36: Ramp/Soak Profile Control

    …3 PROFILES 3.4 Ramp/Soak Profile Control r.00...r.05 Level r – Profile Control r. 0 0 LEVr P. C tL Program Time Units r. 0 1 t. U Nt Select the time units required MINS – Hours – Minutes MINS The time base selected applies to all segments. Select Ramp Type r.
  • Page 37 3 PROFILES… …3.4 Ramp/Soak Profile Control r.06...r.10 Program Hold Source •1 r. 0 6 HLd. S The hold source is leading edge triggered. Hold mode See Rear Fold-out/Table D, Digital Sources. Running The program is restarted using the or the front panel Program Run Source keys.
  • Page 38 …3 PROFILES …3.4 Ramp/Soak Profile Control r.11...r.16 •1 Segment Time Increment Source (Current Segment) r. 1 1 INC. S The time of the current segment can be increased (by an amount set in the Segment Time Adjust frame) each time the source is activated. (ie. the source is leading edge triggered).
  • Page 39 3 PROFILES… …3.4 Ramp/Soak Profile Control r.17...r.22 r. 1 7 Front Panel Segment Skip Enable SKP. E – Operator level segment skip forwards & backwards enabled Fd. b K – Operator level segment skip backwards enabled – Operator level segment skip forwards enabled –...

  • Page 40: Ramp/Soak Profile Program

    …3 PROFILES 3.5 Ramp/Soak Profile Program t.00...t.04 Level t – Profile Program. t. 0 0 LEV. t P. P rG Select Program t. 0 1 PrGM Select the program to be configured [1 to 9, A to L excluding I] Program Begin t.
  • Page 41 3 PROFILES… …3.5 Ramp/Soak Profile Program t.05...t.08 t. 0 5 Segment Start Value Strt The segment start value can only be set if it is the first segment of a program. [–999 to 9999 in engineering units] Note. A has different start and end set point values. A Ramp Soak the same start and end set point values.
  • Page 42 …3 PROFILES …3.5 Ramp/Soak Profile Program t.09...t.13 t. 0 9 Time Events EVNt Up to four time-events can be assigned to the segment currently being ---- programmed – see Fig. 3.7on page 29. SEG_ Press the key to turn event 1 ON. Press the key to turn event 1 OFF.

  • Page 43: Introduction

    4 SET UP MODE 4.1 Introduction To access the Set Up mode (Levels 2 to 5) the correct password must be entered in the security code frame. Press and hold 361 . 5 LEV1 COdE AtNE 1. H P1 360. 0 OPEr 200.

  • Page 44: Level 2 – Tune

    …4 SET UP MODE 4.2 Level 2 – Tune 2.00...2.04 2. 0 0 Level 2 – Tune LEV. 2 tUNE Note. To select this frame from anywhere in this page, press and hold the key for a few seconds. •1 2.
  • Page 45 4 SET UP MODE… …4.2 Level 2 – Tune 2.05...2.13 •1 Proportional Band 1 2. 0 5 Pb-1 100. 0 Enter the value for Proportional Band 1. [0.1% to 999.9%] 'Pb-1' is the default proportional band and is the proportional band for the master controller if a cascade template is selected –...
  • Page 46 …4 SET UP MODE …4.2 Level 2 – Tune 2.14...2.18 •1 Derivative Action Time 2 2. 1 4 drV2 [0.1 to 999.9 seconds or 'OFF'] The derivative action time for the slave controller if a cascade template is selected – see Section 5.2, Basic Configuration/ Template Application. •2 Approach Band 1 2.
  • Page 47 4 SET UP MODE… …4.2 Level 2 – Tune 2.21...2.23 2. . 2 1 Control Deadband Cbnd When the process variable is in the deadband, changes to the control output due to proportional and integral action are suppressed. When a cascade template is selected, the control deadband is applied to the master output only.

  • Page 48: Level 3 – Set Points

    …4 SET UP MODE 4.3 Level 3 – Set Points 3.00...3.05 Level 3 – Set Points 3. 0 0 LEV. 3 SEtP Note. To select this frame from anywhere in this page, press and hold the key for a few seconds. Local Set Point Value 1 3.
  • Page 49 4 SET UP MODE… …4.3 Level 3 – Set Points 3.08...3.10 •1 Cascade Set Point Ratio 3. 0 8 C. r tO In automatic mode, the slave set point value is: 1. 0 00 (ratio x master output) + bias. [0.001 to 9.999] •1 Cascade Set Point Bias...

  • Page 50: Level 4 – Alarm Trip Points

    …4 SET UP MODE 4.4 Level 4 – Alarm Trip Points 4.00...4.08 Note. Level 4 is not applicable if all alarm types are set to 'None' – see Section 5.4, Alarms/ Alarm Type. Level 4 – Alarm Trip Points 4. 0 0 LEV.

  • Page 51: Level 5 – Valve Setup

    4 SET UP MODE… 4.5 Level 5 – Valve Setup 5.00...5.04 Note. Level 5 is applicable only for a motorized valve output type – see Section 5.2, Basic Configuration/ Output Type. Valve Open relay Output (PID O/P x V. r At Control Process Controller...
  • Page 52 COMMANDER 360 signals the regulator, not where to go to (position derivative), but in which direction to travel and how far to move, by a series of integral action pulses. Thus, the COMMANDER 360 does not need to know the absolute regulator position and is unaffected when regulator reaches the upper or lower limit, as determined by the regulator’s limit switches (giving rise to the term ‘boundless’).
  • Page 53 4 SET UP MODE 5.00...5.04 …4.5.2 Valve Setup (Boundless Types) Level 5 – Valve Setup 5. 0 0 LEV. 5 U. L U. E Note. To select this frame from anywhere in this page, press and hold the key for a few seconds. Boundless Deadband 5.

  • Page 54: Configuration Mode

    5 CONFIGURATION MODE 5.1 Introduction To access the Configuration mode (Levels 6 to E) the correct password must be entered in the security code frame. Press and hold 361. 5 LEV1 COdE AtNE 1. H P1 360 . 0 OPEr 200.

  • Page 55: Level 6 – Basic Configuration

    The appropriate template should be selected before any other parameters are configured. When a template is selected, the COMMANDER 360 assumes the preset form for that template (see Appendix A). The inputs and software blocks are automatically soft-wired to perform the selected function.
  • Page 56 …5 CONFIGURATION MODE …5.2 Level 6 – Basic Configuration 6.02 •1 Control Output Type 6. 0 2 O. t YP •2 The appropriate relays, digital outputs and analog outputs are assigned to ANLG the control output variables. The other hardware outputs are provisionally assigned to alarm and retransmission functions but these may be changed in the output assignment level –...
  • Page 57 5 CONFIGURATION MODE… …5.2 Level 6 – Basic Configuration Output Types: Relay Output ANLG Control Process Digital Output Algorithm Analog Output A – Single Output Output Type: Open relay Control Valve Process Algorithm Controller Close relay Position Feedback B – Motorized Valve Output with Feedback Output Type: Open relay Control...
  • Page 58 …5 CONFIGURATION MODE …5.2 Level 6 – Basic Configuration 6.03...6.06 Control Action 6. 0 3 C. A Ct 2 • 3 • 3 • 3 • 3 • 3 • •1 Control Action (Master Loop) 6. 0 4 ACt1 – Reverse –...

  • Page 59: Level 7 – Analog Inputs

    5 CONFIGURATION MODE… 5.3 Level 7 – Analog Inputs 7.00...7.03 Level 7 – Analog Inputs 7. 0 0 LEV. 7 INPt Note. Refer also to Table A, Input Assignments on the rear fold-out. Analog Input 1 (I/P1) Type & Electrical Range 7.
  • Page 60 …5 CONFIGURATION MODE … 5.3 Level 7 – Analog Inputs 7.04...7.07 Engineering High (I/P1) 7. 0 4 EN1. H 1000 [–999 to 9999] Note. This parameter defaults to the maximum allowed value when THC or RTD inputs are selected – see Table 5.1. °C °F THC /RTD Type...
  • Page 61 5 CONFIGURATION MODE… … 5.3 Level 7 – Analog Inputs 7.08...7.14 •1 Analog Input Type & Electrical Range (I/P2) 7. 0 8 tYP. 2 Note. THC inputs can only be used on I/P2 if I/P1 is also set to THC. n i l •2 7.
  • Page 62 …5 CONFIGURATION MODE … 5.3 Level 7 – Analog Inputs 7.15...7.21 •1 Analog Input Type & Electrical Range (I/P3) 7. 1 5 tYP. 3 n i l •2 Temperature Units 7. . 1 6 UNt. 3 THC readings displayed in °C –...

  • Page 63: Level 8 – Alarms

    5 CONFIGURATION MODE… 5.4 Level 8 – Alarms Note. Any type of alarm can be used to sound an annunciator (klaxon/horn) which is disabled when the alarm is acknowledged. This is achieved by assigning the relay to the acknowledge state of the alarm instead of the actual alarm state.
  • Page 64 …5 CONFIGURATION MODE …5.4 Level 8 – Alarms Hysteresis Trip Point Hysteresis Process Variable Alarm On High Process Alarm Off Alarm On Low Process Alarm Off Fig 5.5 High and Low Process Alarm Action Trip Point Hysteresis Process Variable Alarm On Alarm Latched Alarm Off Alarm acknowledged...
  • Page 65 5 CONFIGURATION MODE… …5.4 Level 8 – Alarms 8.00...8.03 Level 8 – Alarms 8. 0 0 LEV. 8 Note. To select this frame from anywhere in this page, press the key for a few seconds. Alarm 1 Type 8. 0 1 tYP.
  • Page 66 …5 CONFIGURATION MODE … 5.4 Level 8 – Alarms 8.04...8.24 8. 0 4 Alarm Type 2 (Alarms 2 to 8) tYPx NONE 8. 0 7 8. 1 0 [see Alarm 1 Type] 8. 1 3 8. 1 6 8. 1 9 8.

  • Page 67: Level 9 – Set Point Configuration

    5 CONFIGURATION MODE… 5.5 Level 9 – Set Point Configuration 9.00...9.05 Level 9 – Set Point Configuration 9. 0 0 LEV9 SEt. P Note. To select this frame from anywhere in this page, press and hold key for a few seconds. Set Point Tracking Enable 9.
  • Page 68 …5 CONFIGURATION MODE …5.5 Level 9 – Set Point Configuration 9.08...9.11 Local Set Point Source 1 9. . 0 8 L. S r1 The source required to select local set point 1 (LSP1) as the current local set point. LSP1 •1 •2 See Rear Fold-out/...

  • Page 69: Level A – Control Configuration

    5 CONFIGURATION MODE… 5.6 Level A – Control Configuration A.00...A.02 •1 Level A – Control Configuration A. 0 0 LEVA CntL Note. To select this frame from anywhere in this page, press and hold key for a few seconds. Power Fail Recovery Mode A.
  • Page 70 …5 CONFIGURATION MODE …5.6 Level A – Control Configuration A.03...A.08 Process Variable Fail Action A. 0 3 PVFA Determines controller output when the process variable input fails. NONE NONE No action HOLd Put into Manual mode dFLt Put into Manual mode and select default output Default Output A.
  • Page 71 5 CONFIGURATION MODE… …5.6 Level A – Control Configuration A.09...A.12 •1 Output 2 (Cool) Low Limit – Heat/Cool Control A. 0 9 OP2L Limits the low level of control output 2 in automatic mode, when 'reverse- reverse' or 'direct-direct' control action is selected in the Basic Configuration level.
  • Page 72 …5 CONFIGURATION MODE …5.6 Level A – Control Configuration A.13...A.17 Configured Output 1 A. 1 3 C. O P1 The control output value required when manual is selected by manual 0. 0 mode source 1. [0 to 100% or LAST (non-heat/cool)] [–100 to 100% (heat/cool only)] Manual Mode Selection Source 2 A.
  • Page 73 5 CONFIGURATION MODE… …5.6 Level A – Control Configuration A.18...A.22 Auto Mode Selection Source A. 1 8 A. 5 rC Select the digital source used to activate auto mode. NONE Auto •1 See Rear Fold-out/ Table D – Digital Sources. Manual Tune Parameter Source 1 (Gain Scheduling) •2...

  • Page 74: Level B – Operator Configuration

    …5 CONFIGURATION MODE 5.7 Level B – Operator Configuration b.00...b.07 Level B – Operator Configuration b. 0 0 LEVb OPEr Note. To select this frame from anywhere in this page, press and hold key for a few seconds. Front Panel Auto/Manual Key Enable b.
  • Page 75 5 CONFIGURATION MODE… …5.7 Level B – Operator Configuration b.08...b.16 Profile Operator Password b. 0 8 0. P AS Enables access to the profile states level (level P) and the autotune facility. [0 to 9999 (default 0)] Profile Configuration Password b.

  • Page 76: Level C – Output Assignment Configuration

    …5 CONFIGURATION MODE 5.8 Level C – Output Assignment Configuration C.00, C01 Note. The Output Assignment default settings are preconfigured to each template – see Table B, Output Sources on the rear fold-out. Level C – Output Assignment C. 0 0 LEV.

  • Page 77: Digital Output 1

    5 CONFIGURATION MODE… 5.8.1 Digital Output 1 C07, C08 tYP1 •1 Digital Output 1 (do1) Assignment Source C. 0 7 dGI. A Select the source required to activate Digital Output 1 NONE See Rear Fold-out/ Table D – Digital Sources. Digital Output 1 (do1) Polarity The output can be set to energize for either an active or inactive digital •2...

  • Page 78: Analog Output 1

    …5 CONFIGURATION MODE 5.8.2 Analog Output 1 C02...C06 tYP1 ANLG Analog Output 1 (ao1) Assignment Source •1 C. 0 2 ANI. A Select the source required to activate Analog Output 1 NONE See Rear Fold-out/ Table C – Analog Sources. Analog Output 1 (ao1) Electrical High C.

  • Page 79: Analog Output 2

    5 CONFIGURATION MODE… 5.8.3 Analog Output 2 C10...C14 dG1. P 0. 0 0. 0 •1 Analog Output 2 (ao2) Assignment Source C. 1 0 AN2. A Select the source required to activate Analog Output 2 NONE See Rear Fold-out/ Table C – Analog Sources. •1 Analog Output 2 (ao2) Electrical High C.

  • Page 80: Relay Outputs 1 To 4

    …5 CONFIGURATION MODE 5.8.4 Relay Outputs 1 to 4 C17...C22 0. 0 0. 0 •1 Relay 1 Assignment Source C. . 1 7 rL1. A Select the source required to activate relay output 1. NONE See Rear Fold-out/ Table D – Digital Sources. •2 Relay 1 Polarity C.
  • Page 81 5 CONFIGURATION MODE… …5.8.4 Relay Outputs 1 to 4 C23...C24 •1 C. . 2 3 Relay 4 Assignment Source rL4. A •4 Select the source required to activate relay output 4 NONE See Rear Fold-out/ Table D – Digital Sources. •2 C.

  • Page 82: Level D – Serial Communications Configuration

    …5 CONFIGURATION MODE 5.9 Level D – Serial Communications Configuration d.00...d.03 Note. Level D is only applicable if the serial communications option is fitted. d. 0 0 LEVd Level D – Serial Communications Configuration SErL Note. To select this frame from anywhere in this page, press and hold key for a few seconds.

  • Page 83: Level E – Calibration

    5 CONFIGURATION MODE… 5.10 Level E – Calibration E.00...E.04 Note. This page enables fine tuning of the inputs to eliminate system errors. Level E – Calibration E. 0 0 LEVE Note. To select this frame from anywhere in this page, press the key for a few seconds.
  • Page 84 …5 CONFIGURATION MODE …5.10 Level E – Calibration E.05...E.10 Analog Input 3 Offset Calibration E. 0 5 OFF. 3 Analog Input 3 Value in Engineering Units 100. 3 8888 0. 0 Offset [In engineering Units] If the keys are not operated for three seconds the display reverts to the offset value only.
  • Page 85 5 CONFIGURATION MODE …5.10 Level E – Calibration E.11...E.16 FCAL Position Feedback Electrical Range Low •1 Fb. L O Set the minimum electrical input value. 100. 0 [0.0 to 999.9] For resistance input types, no decimal places are displayed. For all other input types, 1 decimal place is displayed.

  • Page 86: Installation

    6 INSTALLATION EC Directive 89/336/EEC In order to meet the requirements of the EC 55°C Max. Directive 89/336/EEC for EMC regulations, this product must not be used in a non-industrial 0°C environment. Min. A – Within Temperature Limits End of Life Disposal This instrument does not contain any substance that will cause undue harm to the environment.
  • Page 87 6 INSTALLATION… 6.1.2 Mounting – Figs. 6.3 to 6.5 The instrument is designed for panel mounting (Fig. 6.4). Overall dimensions are shown in Fig. 6.3. Note. For NEMA4X protection, a minimum panel thickness of 2.5mm is recommended. Dimensions in mm (in.) 17.5 (0.69) 122.5 (4.82)
  • Page 88 …6 INSTALLATION …6.1.2 Mounting – Figs. 6.3 to 6.5 Cut a hole in the panel (see Fig. 6.3 for dimensions). Instruments may be close stacked to DIN 43835 Insert the instrument into the panel cut-out Fit the panel clamps, ensuring that the lugs are located correctly in their slots Secure the panel clamp using the retaining screws.
  • Page 89 6 INSTALLATION… …6.1.2 Mounting – Figs. 6.3 to 6.5 Release the jacking screw cover Turn the jacking screw anticlockwise to pull the instrument from the case Note. Refitting is the reversal of removal. Fig. 6.5 Inserting/Removing the Instrument from the Case...

  • Page 90: Electrical Installation

    …6 INSTALLATION 6.2 Electrical Installation Refer to the Template Applications table and Output Sources table on the rear fold-out to determine the input and output connections to be made. Warning. Before making any connections, ensure that the power supply, any powered control circuits and high common mode voltages are switched off.
  • Page 91 6 INSTALLATION… 6.2.1 Electrical Connections – Figs 6.6 to 6.8 Output/Power Digital / Analog Output 1 Supply Board (ao1 /do1) – Analog Output 2 (ao2) – Terminal blocks viewed from rear of case Relay 1 (RLY1) Relay 2 (RLY2) Caution. Power Supply ground Live (1A fuse) cable...
  • Page 92 …6 INSTALLATION …6.2.1 Electrical Connections – Figs. 6.6 to 6.8 3-lead 2-lead RTD milliAmps * milliAmps milliVolts and Resistance and volts lead – RTD – – 2-wire Analog **100Ω **100Ω Transmitter Input 1 RTD – RTD – (I/P 1) CJ Sensor# –...

  • Page 93: Relays

    6 INSTALLATION… 6.3 Relays 6.4 Digital Output 15V d.c. min. at 20mA Note. Refer Rear Fold-out/ Min. load 750Ω Table B for default relay assigments. 6.5 Control or Retransmission Relay contacts are rated at: Analog Output 115/230V a.c. at 5A (non-inductive) Max.

  • Page 94: Motorized Valve Connections

    …6 INSTALLATION 6.6 Motorized Valve Connections – Fig. 6.10 6.7 Input Connections Make connections to each input – see Fig 6.7. Note. Relays used to drive the motorized Refer to Table A on the rear fold-out for the valve must be set for 'Normally Open' operation – default input assignment settings.

  • Page 95: Output Connections

    6 INSTALLATION 6.7.2 3-lead Resistance 6.8 Output Connections Thermometer (RTD) Inputs Make connections as shown in Fig. 6.6. The three leads must have equal resistance, not Refer to Table A on the rear fold-out for the exceeding 50Ω each. default output assignment settings. 6.7.3 2-lead Resistance 6.9 Power Supply Connections Thermometer (RTD) Inputs...

  • Page 96: Appendix A – Control Templates

    APPENDIX A – CONTROL TEMPLATES A1 Single Loop Controller (Template 1)

  • Page 97: A2 Cascade Controller (Template 11)

    APPENDIX A – CONTROL TEMPLATES A2 Cascade Controller (Template 11)

  • Page 98: Appendix B – Commander Configuration Editor

    APPENDIX B – COMMANDER CONFIGURATION EDITOR B1 Introduction Using the COMMANDER Configurator the COMMANDER 360 can be programmed without using any of the front panel keys. In addition to the standard settings, the Configurator also gives access to more advanced features not accessible via the front panel keys.

  • Page 99: B7 Two Delay Timers

    The source can be any analog signal B9 Template Customization Each template can be customized by changing the sources for various functions in the COMMANDER 360. This allows maths blocks and custom linearizers to be added into the standard template format.

  • Page 100: Frames Index

    FRAMES INDEX Profile Frames Ramp Rate rAtE t. 0 7 End of Profile Reset Source ENd. S r. 1 0 Repeat Program Profile rPtS t. 1 0 Retort Function rEtO r. 2 2 Run/Hold Action Front Panel ACtx P. 0 2 Program Select Enable PG.

  • Page 101: Set Up Frames

    FRAMES INDEX… Set Up Frames Mnemonic Number Frame Title Pb-1 2. 0 5 Proportional Band 1 Pb-2 2. 0 6 Proportional Band 2 Alarm 1 Trip 1. x xx 4. 0 1 Proportional Band 3 Pb-3 2. 0 7 2. x xx 4.

  • Page 102: Configuration Frames

    …FRAMES INDEX Configuration Frames Frame Title Mnemonic Number LEV6, APPL 6. 0 0 Basic Configuration b. d IS b. 0 6 Bias Display Enable Alarm 1 Hysteresis HYS. 1 8. 0 3 Alarm 1 Trip trP. 1 8. 0 2 Alarm 1 Type Calibration E.
  • Page 103 FRAMES INDEX LC. d S b. 0 2 Local/Cascade Display Serial Communications LEVd, SErL d. 0 0 Serial Configuration S. C FG d. 0 1 Set Point Configuration LEV9, SEt. P 9. 0 0 FCAL E. 0 7 MV Calibration selection Set Point 1 Source L.

  • Page 104: Index

    INDEX …C Accessories .............. 1 Configuration Error ........... 8 Alarms ............46, 59 Configuration Password ......... 71 Acknowledge ........... 18 Configured Outputs 1 to 3 ........68 Acknowledge enable ........70 See Also: Auto/Manual and Backup Templates Configuration ........... 59 Control Action ............
  • Page 105 INDEX… Gain Scheduling On/Off Control ............40 Proportional and Integral Terms ....41, 42 See Also: Control Types Selection ............69 Operating Displays ........... 3 Sources ............69 Operator Configuration – Level B ......70 Glossary of Abbreviations ........9 Operator Level ............
  • Page 106 …INDEX Span Adjustment – see Calibration Ramp ............29, 37 Temperature Units ........55, 57, 58 Ramp Rate (Set Point) ........... 45 Template Applications ......10, 51, 92, 93 See Also: Output Slew Rate Terminals and Connections ........87 Ratio – Cascade Set Point ........45 Thermocouple .......
  • Page 107 REFERENCE TABLES Table A – Template Applications † . 1 L † † Table B – Output Sources Note. Settings shown in bold are fixed and cannot be adjusted. Other settings are changed in Level C/ Output Assignment. – – –...
  • Page 108 REFERENCE TABLES Table D – Digital Sources v i t i t l v i t i t l v i t v i t v i t v i t v i t v i t v i t e l i e l i e l i...
  • Page 109 PRODUCTS & CUSTOMER SUPPORT A Comprehensive Product Range Customer Support ABB Instrumentation provides a comprehensive after Analytical Instrumentation sales service via a Worldwide Service Organization. • Transmitters Contact one of the following offices for details on your On-line pH, conductivity, and dissolved oxygen nearest Service and Repair Centre.
  • Page 110 The Company's policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. © ABB 1999 Printed in UK (06.99) ABB Instrumentation Ltd. ABB Instrumentation Inc. ABB Instrumentation St. Neots, 22016 Lenno Instrumentation Division Cambs.

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