ABB ControlMaster CM30 User Manual
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ABB ControlMaster CM30 User Manual

Universal process controllers
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See also: Manual
User Guide – Extended / Dual Functionality IM/CM/ED–EN Rev. X
ControlMaster CM30, CM50 and CMF310
Universal process controllers,
—
A B B M E A S U R E M E N T & A N A LY T I C S | U S E R G U I D E
ControlMaster CM30, CM50 and CMF310
Universal process controllers –
¼, ½ DIN and fieldmount
1
/
,
1
/
DIN and
4
2
fieldmount
Measurement made easy
The Company
We are an established world force in the design and manufacture of instrumentation for industrial
process control, flow measurement, gas and liquid analysis and environmental applications.
As a part of ABB, a world leader in process automation technology, we offer customers application
expertise, service and support worldwide.
We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled
service and support.
The quality, accuracy and performance of the Company's products result from over 100 years
experience, combined with a continuous program of innovative design and development to
incorporate the latest technology.

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Summary of Contents for ABB ControlMaster CM30

  • Page 1 ControlMaster CM30, CM50 and CMF310 process control, flow measurement, gas and liquid analysis and environmental applications. Universal process controllers, DIN and As a part of ABB, a world leader in process automation technology, we offer customers application — fieldmount expertise, service and support worldwide.
  • Page 2 Basic Level *Advanced Level… Refer to Section 6, page 28 Refer to Section 7.1, page 34 Refer to Section 7.3, page 42 Refer to Section 7.4, page 46 Refer to Section 7.2, page 37 Menu Menu Menu Menu Menu Device Setup Display Input/Output Basic...

  • Page 3: Table Of Contents

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount Contents Contents Safety ............................... 3 Electrical Safety ........................3 Symbols ..........................3 Health & Safety ........................3 Introduction ............................4 EC Directive 89/336/EEC ......................4 End of Life Disposal ......................... 4 UL Class I, Division 2 (CMF310 only –...
  • Page 4 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount Contents Advanced Level ..........................34 Device Setup ......................... 34 Display ........................... 37 Input/Output .......................... 42 Control ........................... 46 Process Alarm ........................58 Profile ............................ 60 7.6.1 Ramp Types ........................ 61 7.6.2 Guaranteed Ramp / Soak ....................

  • Page 5: Safety

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 1 Safety 1 Safety Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of the Technical Publications Department.

  • Page 6: Introduction

    Universal process controllers, DIN and fieldmount 2 Introduction 2 Introduction This manual provides details for the ControlMaster CM30 ( DIN), CM50 ( DIN) controllers with Extended / Dual Loop functionality and all variants of the CMF310 fieldmount controller. CMF controller functionality in this manual is identified using the following symbols: ...

  • Page 7: Display Overview

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 3 Display Overview 3 Display Overview The ControlMaster displays and icons are shown in Fig. 3.1: Bargraph PV Value Setpoint Value Output Value CM30 and CMF310 Displays CM50 Display...

  • Page 8: Front Panel Keys

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 3 Display Overview 3.1 Front Panel Keys Fig. 3.2 Front Panel Keys Navigation (left) / Operator Level access key – see page 23. Local / Remote setpoint mode selection key.

  • Page 9: Installation

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation 4 Installation Caution. Select a location away from strong electrical and magnetic fields. If these cannot be avoided, particularly in applications where 'walkie talkies' are used, connect using screened cables within grounded metal conduit 4.1 Siting...

  • Page 10: Dimensions

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation 4.2 Dimensions 4.2.1 CM30 Controller Dimensions in mm (in.) 20 (0.8) 97 (3.8) 121 (4.8) 91.8 (3.8) (3.6) 141 (5.5) +0.8 +0.03 (3.6) –0 –0 +0.8 Controllers can be –0...

  • Page 11: Cmf310 Controller - Panel-, Pipe- And Wall-Mount Dimensions

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation 4.2.3 CMF310 Controller – Panel-, Pipe- and Wall-mount Dimensions Dimensions in mm (in.) 213 (8.38) (3.6) (1.4) (7.64) Cable Gland Kit Mounting Panel – (Optional) Maximum Thickness 6 (0.236) +1.1...
  • Page 12 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation Dimensions in mm (in.) 170 (6.70) 98 (3.85) 213 (8.38) 66 (2.6) (7.64) Cable Gland Kit (Optional) Pipe Diameters: Pipe-mount Kit Max. 62 (2.44) / min. 45 (1.77) (Optional –...

  • Page 13: Cmf310 Weathershield - Pipe- And Wall-Mount Installations

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation Dimensions in mm (in.) 214 (8.42) 200 (7.87) Fixing Centers (2.44) Fixing centers Ø6.4 (0.25) (2.40) Cable Gland Kit (Optional) Fig. 4.7 ControlMaster CMF310 Wall-mount Option 4.2.4 CMF310 Weathershield – Pipe- and Wall-mount Installations Dimensions in mm (in.)

  • Page 14: Mounting

    4 Installation 4.3 Mounting 4.3.1 CM30 and CM50 Controllers 4.3.2 CMF310 Controller ControlMaster CM30 and CM50 controllers are ControlMaster CMF310 controllers can be panel-, designed for panel mounting. For NEMA4X pipe- or wall-mounted. For NEMA4X protection, a protection, a panel thickness of 2.5 mm (0.1 in.) is panel thickness of 6 mm (0.236 in.) is required.

  • Page 15: Jumper Links For Relay Outputs - Cm30 And Cm50 Controllers

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation 4.4 Jumper Links for Relay Outputs – 4.4.2 Resetting Jumper Links – CM30 and CM50 CM30 and CM50 Controllers The factory-set default for relay action is N/O.

  • Page 16: Accessing The Connection Board - Cmf310 Controller

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation 4.5 Accessing the Connection Board – CMF310 Controller Note. Before fitting cable glands, identify the connections required and cable gland entries to be used. Referring to Fig. 4.13: 1.

  • Page 17: Electrical Connections

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation 4.6 Electrical Connections Warning.  The controller is not fitted with a switch therefore a disconnecting device such as a switch or circuit breaker conforming to local safety standards must be fitted to the final installation.

  • Page 18: Cm30 Electrical Connections

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation 4.6.1 CM30 Electrical Connections Rear View Rear View Option Standard Board 1 Connections Analog Output 2 Tx PSU – Analog Input 1 Digital Output + External –...

  • Page 19: Cm50 Electrical Connections

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation 4.6.2 CM50 Electrical Connections Rear View Rear View Standard Connections Option Board 1 Analog Input 3 Analog Input 1 – – Analog Input 2 Analog Input 4 –...

  • Page 20: Analog Inputs - Cm30 And Cm50 Controllers

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation 4.6.3 Analog Inputs – CM30 and CM50 Controllers Note. Standard terminal connections for inputs 1 and 2 are shown in Fig. 4.16. Optional analog inputs 3 and 4 are shown in Fig. 4.17.

  • Page 21: Digital Input / Output - Cm30 And Cm50 Controllers

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation 4.6.4 Digital Input / Output – CM30 and CM50 Controllers Note. Digital input and open collector digital output connections for CM30 and CM50 controllers are shown in Fig. 4.18 – see page 102 for Digital Input / Output type options.

  • Page 22: Cmf310 Electrical Connections

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation 4.6.5 CMF310 Electrical Connections Analog input I/O module 1 Analog input I/O (shown fitted) module 2 position Optional OUT 3 OUT 4 RELAY RELAY I/O module 3 option...

  • Page 23: Analog Inputs - Cmf310 Controllers

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation 4.6.6 Analog Inputs – CMF310 Controllers Transmitter PSU mA, mV, V, Analog THC** Digital Input Input 2 **** Milliamps* Analog Input 1 CJ*** **** Digital Input 2-lead RTD...

  • Page 24: Digital Input / Output, Relays And Analog Output Connections - Cmf310 Controllers

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 4 Installation 4.6.7 Digital Input / Output, Relays and Analog Output Connections – CMF310 Controllers Note. Digital input / output, relays and analog output connections for CMF310 controllers are shown in Fig 4.21 –...

  • Page 25: Operator Level Menus

    Other active Out of Spec High Latch Alarm diagnostic / alarm states can be viewed on the Check Function Low Latch Alarm Diagnostic View – see page 24. Fig. 5.1 ControlMaster Diagnostic Status Bar (ControlMaster CM30 Shown) IM/CM/ED–EN Rev. X...

  • Page 26: Diagnostic View

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 5 Operator Level Menus 5.2 Diagnostic View The Diagnostic View can be selected from the 5.4 Access Level Operator / View Select menu. All currently active Level Access diagnostic alarm states are displayed in the...

  • Page 27: Profile Operator Page

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 5 Operator Level Menus 5.5 Profile Operator page ControlMaster 10.0 ºC 20.0 Stop Hold Reset 4:57 Select Skip Segment Program Repeat Segment Enter Fast Run Mode Fig. 5.4 Profile Operator page 5.5.1 Profile Operator page menu...

  • Page 28: Operator

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 5 Operator Level Menus 5.6 Operator page overviews Process variable Conrol setpoint ControlMaster Adjustable only when 10.0 profile is not running PV-CSPT ºC deviation 20.0 Process setpoint active Program...
  • Page 29 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 5 Operator Level Menus ControlMaster Program name 004:57 Current segment / 04/09 Total segments in program 33:09 Time remaining in segment 30.0 ºC Segment target setpoint Ramp 0.3000 /min...

  • Page 30: Basic Level

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 6 Basic Level 6 Basic Level The Basic menu provides access to the tunable control settings and setpoint Menu values. Basic Select Exit Loop 1 (2) Setpoints Local Setpoint 1 (4) The local setpoint value required.
  • Page 31 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 6 Basic Level …Basic Loop 1 (2) Control On/Off Hysteresis Sets the hysteresis value in engineering units. Note. Applicable only if Control Type is On/Off – see page 49.
  • Page 32 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 6 Basic Level …Basic / …Loop 1 (2) Control / … Autotune First Step Defines the maximum size of the first output step in the autotuning process. Autotune adjusts the output step magnitude according to the process noise and response to provide a reliable measurement of the process characteristics with the minimum disturbance of the process.
  • Page 33 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 6 Basic Level …Basic Loop 1 (2) Mot Valve  Motorized Valve Output With Feedback Open Relay Motorized (OP x Ratio) + Bias Valve Controller Close Relay Position Feedback...
  • Page 34 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 6 Basic Level …Basic / …Loop 1 Mot Valve Calculation for Control Pulses (Boundless Control) The following calculations are for guidance when setting Deadband, proportional and integral values and are applicable only to Boundless control.
  • Page 35 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 6 Basic Level …Basic Loop 1 (2) Time Prop The active time of the output pulse is proportional to the value of the control output. With 100 % output the pulse is active for the complete cycle time, for example:...

  • Page 36: Advanced Level

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7 Advanced Level 7.1 Device Setup Provides access to standard setup parameters to determine the type of Menu Device Setup control / indication required. Also provides the ability to create non-standard configurations for special application requirements.
  • Page 37 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Device Setup / …Initial Setup Config Action The Config Action parameter is used to determine how the controller and controller outputs behave when the Advanced level is entered – see page 34.
  • Page 38 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Device Setup Custom Config  Loop 1 (2) PV Sets the source for the process variable. Loop 1 (2) Split O/P Sets the source for output to the split output function block.

  • Page 39: Display

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.2 Display Used to setup the operator page, displayed language and display hardware Menu Display settings. Exit Select Language Selects the language on the controller's local display.
  • Page 40 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Display Operator Functions Autoscroll When enabled (On), Operator pages (see page 23) are scrolled continuously at intervals of 10 seconds per page. Soft Key Function Assigns a dedicated function to the Navigation key (right) – see page 6.
  • Page 41 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Display Chart View  Enables the operator level chart function to be configured. The chart can display the trend for 1 or 2 analog values and be scaled independently of the engineering ranges for the analog values selected.
  • Page 42 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Display Customise Pages  The contents and appearance of each Operator Page (see page 23) can be customized to meet particular user requirements. Page Number Selects the Operator Page (1 to 4) to be customized.
  • Page 43 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Display / …Customise Pages / …Parameters  A user-programmable, 3-character alphanumeric tag used to identify each parameter. State 0 Tag A user-programmable, 8-character alphanumeric tag displayed when the state of the selected parameter has a value of 0.

  • Page 44: Input/Output

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.3 Input/Output Enables analog and digital inputs / outputs and relays to be configured. Menu Input/Output Exit Select Analog Inputs Analog Input 1 (4)* Input Type Millivolts, Milliamps, Volts, Resistance (Ohms), RTD, Thermocouple, Digital volt-free, 24V Digital, Freq.
  • Page 45 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Input/Output / …Analog Inputs / …Analog Input 1 (4) Eng. Low Specifies the engineering low (minimum) value. For example, for an electrical input range of 4.0 to 20.0 mA, representing a pressure range of 50 to 250 bar, set the Eng Low value to 50.0 and the Eng High value to 250.0.
  • Page 46 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Input/Output Analog Outputs The analog outputs can be configured to retransmit any analog value and have a configurable range from 0 to 24 mA. Output 1 can also be configured to function as a digital output.
  • Page 47 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Input/Output Digital I/O Digital IO 1 (6) Type Sets the Digital IO to operate as an output or an input. No action taken. Output The Digital IO operates as an output.

  • Page 48: Control

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.4 Control Enables the setpoints, control functions and outputs to be configured. Menu Control Exit Select Loop 1 (2) Setpoints The controller can have up to 4 independent local setpoint values, remote setpoint functionality and the ability to limit the absolute values and rate of change of the control setpoint.
  • Page 49 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Control / …Loop 1 (2) Setpoints RSP Ratio When the remote (external) setpoint is selected the control setpoint value is: (ratio x remote setpoint input) + bias RSP Bias Sets the remote setpoint bias in engineering units –...
  • Page 50 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Control / …Loop 1 (2) Setpoints / …Select Sources Remote Select The source required to select remote setpoint mode Remote (or remote ratio) mode. Setpoint Mode...
  • Page 51 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Control / …Loop 1 (2) Control Control Type Selects the basic type of controller required. Standard proportional, integral and derivative control.  pPI controller: pPI Controller Process –...
  • Page 52 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Control / …Loop 1 (2) Control Control Action If the required controller action is known it can be set using this parameter. Otherwise it can be set to Unknown and Autotune (see page 29) determines and selects the correct action.
  • Page 53 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Control / …Loop 1 (2) Control / …Gain Scheduling Mode Turns the gain scheduling function On or Off. Source The Gain Scheduling (GSRef) reference signal – see Appendix A, page 104 for description of sources.
  • Page 54 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Control / …Loop 1 (2) Control / …FeedForward  Mode Feedforward control is disabled. Static Gain Gain applied by FeedForward block is a fixed value set by the user.
  • Page 55 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Control / …Loop 1 (2) Control / …Adaptive Control  Mode Turns adaptive control On or Off. Critical Gain Normally set by the autotuner, but can be set manually if necessary. A valid setting must be...
  • Page 56 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Control / …Loop 1 (2) Control Loop 1 (2) Output Used to set the output limits, tracking rates, slew rates and output action on power failure or process variable failure.
  • Page 57 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Control / …Loop 1 (2) Output A/M Select Sources Selection of Auto and Manual control modes can be controlled by digital signals; either from internal digital signals (for example, alarm states) or from external signals via digital inputs (or digital communications).
  • Page 58 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Control / …Loop 1 (2) Output Rate The maximum rate of change of the control output (% / s). Disable Source The source required to disable slew rate control of the Disabled output.
  • Page 59 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Control /…Loop 1 (2) Output Loop 1 (2) Valve  See Basic level, page 28. Loop 1 (2) Time Prop  See Basic level, page 28.

  • Page 60: Process Alarm

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.5 Process Alarm Used to configure up to 8 independent process alarms. Menu Process Alarm Exit Select Process Alarm Process alarm examples: Hysteresis Trip point Hysteresis...
  • Page 61 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Process Alarm Alarm 1 (8) Type Alarm types comprise: High Process, Low Process, High Latch, Low Latch. (Deviation alarms are configured using a high or low process alarm and selecting Deviation as the source.)

  • Page 62: Profile

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.6 Profile The Ramp / Soak Profile facility is a setpoint profile generator which can be Menu Profile used with any type of control process for more complex setpoint control. A...

  • Page 63: Ramp Types

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.6.1 Ramp Types The profile set point can be configured to increment in one of two-way: for a fixed period of time or for a number of engineering units per hour.

  • Page 64: Guaranteed Ramp / Soak

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.6.2 Guaranteed Ramp / Soak If the process variable deviates from the set point by more than the hysteresis value, the program status is set to HOLD and Guaranteed ramp/soak is applied automatically.

  • Page 65: Set Point Start Condition - Current Pv

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.6.3 Set Point Start Condition – Current PV Selecting Current PV reduces the delay between the end of a program and the beginning of the next program.

  • Page 66: Retort Function

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.6.4 Retort Function The Retort function ensures safe operation of retort vessels under fault conditions. If the heat source fails during a soak segment, the process variable will inevitably fall. When the process variable falls below the holdback hysteresis value the program is put on HOLD (as for normal operation).

  • Page 67: Segment Events

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.6.5 Segment Events 8 General purpose segment events are provided that can be activated by each segment as it starts. The events remain active for the duration of the segment.

  • Page 68: Profile Parameters

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.6.6 Profile Parameters Common Settings  SPT Start Condition A start condition shall be specified for each control loop that determines the initial start setpoint of the program.
  • Page 69 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Profile Parameters / …Common Settings  Run / Hold Selects the digital source used to start and hold the program. The program runs when the input is high and holds when the input is low.
  • Page 70 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Profile Parameters / …Common Settings  Segment Options G'teed Ramp/Soak Enables the Guaranteed Ramp/Soak (Holdback) function. When enabled (On), the relevant configuration frames are displayed in Program / Segment menus to allow the Guaranteed Ramp/Soak function to be configured.
  • Page 71 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Profile Parameters  Enter Program  Program No. Select the program to be configured (1 – 30). Name Enter the Program Name (up to 16 characters) to be used to identify the running program in the Operator Page display.
  • Page 72 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Profile Parameters / …Enter Program  Enter Segments Segment No. Enter the segment number to be configured. Type Select the segment type as described below: Soak Maintains the setpoint at a constant value for the duration of the segment.
  • Page 73 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Profile Parameters / …Enter Program  Guaranteed Ramp Select how the Guaranteed Ramp/Soak feature will be applied to the segment. Guaranteed Soak None Guaranteed Ramp/Soak is disabled for the segment.

  • Page 74: Totalizer

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.7 Totalizer Two 9-digit totalizers are provided. These can be configured independently to Menu Totalizer totalize any analog or digital signal. Four modes of operation are provided.
  • Page 75 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Totalizer  Total DP's Selects the number of decimal places displayed on the totalizer value. Preset Count The value the totalizer counts from and the value applied when the totalizer is reset.

  • Page 76: Calculating The Totalizer Count Rate Manually

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.7.1 Calculating the Totalizer Count Rate Manually Analog Mode Eng Hi (of source) x volume unit conversion Count Rate = time unit conversion Example: Eng Hi = 2500 l/m.
  • Page 77 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level Frequency Mode Eng Hi (of source) x volume unit conversion x pulse duration Count Rate = time unit conversion Example: Eng Hi = 6000 l/m. Frequency input fullscale (Electrical High) = 500 Hz, Totalizer required to increment in m Volume unit conversion: 1 l = 0.001 m...

  • Page 78: Functions

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.8 Functions Contains parameters for setting up the math block(s), logic equations and timer Menu Functions functions within the controller. Exit Select Logic Equations  Up to 8 logic equations can be configured. Each equation can combine a maximum of 8 operands (digital signals) with 7 operators.
  • Page 79 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Functions  Math Blocks  Up to 8 math blocks can be configured. Each block can be configured as one of 6 different types (see Block Type below). The resulting analog value can be used as a source for other function blocks, for example, Process Variable in the Custom Config parameter –...
  • Page 80 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Functions / …Math Blocks  Equation Setup Source 1 (2) The source of the first operand in the equation (any analog or digital signal or user-defined constant).
  • Page 81 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Functions / …Math Blocks  Multiplexer Setup Source 1 Selects the source for the first input into the multiplexer. Source 1 Constant Sets the constant value to be used.
  • Page 82 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Functions  Linearizer 1 (2)  A 20-breakpoint (custom) linearizer. Custom linearizers are applied by: Selecting an analog source as the input to the linearizer. Selecting the custom linearizer output as the source to be displayed.
  • Page 83 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Functions  Real Time Alarms  2 Independent real-time alarms can be configured to be activated on particular days and times for a set duration. Real Time Alarm 1 Sets the days the alarm is activated, the alarm duration, alarm display enable in the diagnostics window and enables a (status bar) tag to be created for the alarm.
  • Page 84 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level …Functions / …Bank Control  …Bank Control  Using First In First Out (FIFO) and Rotate modes on a 3 pump system First In First Out (FIFO)

  • Page 85: Communication

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.9 Communication Used to setup communications parameters for the (optional) MODBUS / Menu Ethernet / Profibus communication protocols – see separate User Guide Communication (IM/CM/C-EN). Note. Only one communications option can be fitted per controller.

  • Page 86: Diagnostic Messages

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.10.1 Diagnostic Messages Number / Possible Cause Suggested Action Icon Message Cycle power to device. 242.004 Temporary or permanent failure of analog to If problem persists replace main I/O board, ADC 1 Failed digital converter on the main I/O board.
  • Page 87 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level Number / Possible Cause Suggested Action Icon Message CM50 only Check calibration of AO2, AIN 3 and AIN4. CMF310 Check calibration of AIN1 and AIN2. 212.018...
  • Page 88 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level Number / Possible Cause Suggested Action Icon Message 070.040 (066.041) Autotune has been aborted by the user. Tuner 1 (2) Abort Check process for issues that may have 078.038...

  • Page 89: Device Info

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 7 Advanced Level 7.11 Device Info Used to display read-only factory-set parameters for the controller. Menu Device Info Exit Select Instrument Type The controller's model number (for example, CM30).

  • Page 90: Templates And Functionality

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 8 Templates and Functionality 8 Templates and Functionality Notes.  Input assignments can be changed in Device Setup / Custom Config – see page 36.  Output assignments can be changed in Input / Output configuration – see page 42.

  • Page 91: Standard Templates

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 8 Templates and Functionality 8.2 Standard Templates  8.2.1 Auto / Manual Station (Low Signal Selection / Digital Signal Selection) This template configures the ControlMaster as a back up for a Master Controller (system). In normal operation the ControlMaster's current output follows the master controllers output value in Automatic mode.

  • Page 92: Analog Backup Station (Low Signal Selection / Digital Signal Selection)

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 8 Templates and Functionality 8.2.2 Analog Backup Station (Low Signal Selection / Digital Signal Selection) This template provides a back up for a master controller (system). In normal operating mode, the ControlMaster operates in Remote Control Mode.

  • Page 93: Single Indicator

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 8 Templates and Functionality The auto-manual station and analog backup station templates can be used in series or in parallel with the master output signal. Parallel operation is achieved by using an external relay that is triggered by a relay on the ControlMaster, and selects the output to be routed to the process.

  • Page 94: Extended Templates

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 8 Templates and Functionality 8.3 Extended Templates  8.3.1 Feedforward / Feedforward with Remote Setpoints This template allows for an extra (disturbance) variable which is weighted by the feedforward gain and bias values to be then added to the controller output value.

  • Page 95: Cascade With Feedforward

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 8 Templates and Functionality AIN 2 AIN 3 Output Type AIN 1 x Ratio Analog (Master) + Bias PV 1 Output (Slave) Loop 1 Loop 2 Time Prop Control...

  • Page 96: Ratio Controller (Internal / External Ratio)

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 8 Templates and Functionality 8.3.4 Ratio Controller (Internal / External Ratio) The ratio controller template configures the ControlMaster to regulate one process variable against another based on a specified ratio. The unregulated variable or 'wild' variable is weighted by ratio and bias values and this forms the control setpoint for the process variable.

  • Page 97: Dual Loop Templates

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 8 Templates and Functionality 8.4 Dual Loop Templates  Dual loop templates allow the ControlMaster to act as 2 independent single-loop controllers. These templates are available with remote setpoint for either, or both control loops. This allows the same output options seen on the single loop template.

  • Page 98: Dual Loop - Remote Setpoint / Local Setpoint

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 8 Templates and Functionality 8.4.2 Dual Loop – Remote Setpoint / Local Setpoint PV1 (2) Output Type AIN 4 AIN 1 Loop Analog 1 (2) Output Time Prop x Ratio...

  • Page 99: Pc Configuration

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 9 PC Configuration 9 PC Configuration In addition to local configuration via the front panel keys, the controller can be configured from a PC via the infrared port using the ConfigPilot PC configuration software. The controller's infrared port is activated when accessing the following page in the Advanced level: Advanced>Device Setup>IrDA Configuration>Connect...

  • Page 100: Specification

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 10 Specification 10 Specification Operation Display Control output types Color VGA TFT, liquid crystal display (LCD) Current proportioning with built-in backlight Time proportioning Language On / Off English, German, French, Italian and Spanish...
  • Page 101 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 10 Specification Maths blocks* Non-universal process inputs Number Number 2 (1 standard, 1 optional) Operators +, -, x , / Type Voltage Average, Maximum, Minimum Current High / Low / Median Select...
  • Page 102 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 10 Specification Inputs Thermocouple Maximum Range Accuracy °C (°F) (% of reading) –18 to 1800 0.1 % or ±2 °C (3.6 °F) (0 to 3270) (above 200 °C [392 °F]) * –100 to 900...
  • Page 103 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 10 Specification Accuracy (% of reading) CM30 / CM50 CMF310 Linear Inputs Standard Analog Input Millivolts 0 to 150 mV 0.1 % or ±20 µV 0.1 % or ±20 µV...
  • Page 104 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 10 Specification Outputs Controls / retransmission outputs 2-Wire transmitter power supply Number CM30 / CM50: 2 (1 standard, 1 optional) Voltage 24 V DC (CM30/50 only) CMF310: 4 (2 standard, 2 optional)
  • Page 105 ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount 10 Specification Safety Physical Approvals and certifications Size EN61010-1 CM30 97 x 97 x 141 mm (3.8 x 3.8 x 5.5 in.) cULus CM50 144 x 76 x 146 mm (5.6 x 3.0 x 5.7 in.)

  • Page 106: Appendix A - Digital And Analog Sources

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount Appendix A – Digital and Analog Appendix A – Digital and Analog Sources Note. Numbers in brackets indicate additional parameters, for example, Alarm 1 (8) Ack. State indicates that 8 Alarm Ack. State parameters are available.

  • Page 107: Analog Sources

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount Appendix A – Digital and Analog A.2 Analog Sources Source Name Description Anlg IP 1 (4) Analog input Constant 1 (8) Math block constant Linearizer 1 (2) Custom linearizer Loop 1 (2) actual ratio.

  • Page 108: Appendix B - Error Codes

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount Appendix B – Error Codes Appendix B – Error Codes B.1 Configuration Error Codes Configuration errors are generated when a signal assigned as a source for something has failed.

  • Page 109: Profile Error Codes

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount Appendix B – Error Codes Error Code Error Description Error Code Error Description Analog Input State C2 (I/P 4– CM30) Time Prop State 2 Setpoint Remote Mode State 1...

  • Page 110: Appendix C - Analog Input Engineering Units

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount Appendix C – Analog Input Appendix C – Analog Input Engineering Units C.1 Standard Units Unit Description Unit Description pounds per day, hour, minute, lb/d, lb/h, lb/m, lb/s second.

  • Page 111: Appendix D - Output Type Assignments

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount Appendix D – Output Type Appendix D – Output Type Assignments Output Type AO 1 AO 2 DIO 1 DIO 2 RLY1 RLY2 RLY3 RLY4 Analog ALM 1 ALM 2...

  • Page 112: Notes

    ControlMaster CM30, CM50 and CMF310 Universal process controllers, DIN and fieldmount Notes Notes IM/CM/ED–EN Rev. X...
  • Page 113 Repair Centre. — Metals and Minerals — Oil, Gas & Petrochemical — Pulp and Paper ABB Limited Tel: +44 (0)1480 475321 Drives and Motors Fax: +44 (0)1480 217948 — AC and 6 Drives, AC and DC Machines, AC Motors to —...
  • Page 114 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

This manual is also suitable for:

Controlmaster cm50Controlmaster cmf310

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