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ABB TCC300 User Manual

ABB TCC300 User Manual

Digital tapchanger control
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Digital Tapchanger Control
TCC300
User Manual

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Summary of Contents for ABB TCC300

  • Page 1 Digital Tapchanger Control TCC300 User Manual...
  • Page 3 Document ID: 1VAC388793-MB Issued: 2016-08-10 Revision: A © Copyright 2016 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
  • Page 5 ABB is not liable for any such damages and/or losses.
  • Page 6 (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive.

  • Page 7: Table Of Contents

    Intended audience.................. 17 Product documentation................17 Document revision history..............17 Symbols and conventions...............18 Symbols.....................18 Document conventions..............18 Section 2 TCC300 overview..............21 Overview....................21 Adapter panel or surface mounting kit............ 23 Accessories.................... 25 TCC600 Communications Software..........25 Optional communication ports............25 M‑2025B(D) Current Loop Interface Modules........25 Backup relay..................26...
  • Page 8 Setting the demand interval from the HMI......... 77 Accessing the demand history screens from the HMI....... 77 Accessing the demand and energy metering from TCC600....78 Demand history/energy metering............80 Accessing the energy metering screens from the HMI...... 81 TCC300 User Manual...
  • Page 9 Initiating a smart flash SD card quick capture........96 Loading setpoints from a smart flash SD card........97 Saving setpoints to a smart flash SD card.........98 Saving control data record files to a smart flash SD card....98 Clone save and load................99 TCC300 User Manual...
  • Page 10 Section 4 TCC600................121 Hardware requirements................ 121 Installing TCC600................. 121 Initial local communications using direct USB connection....122 Using RS-485 communications............126 Using fiber-optic communications............128 Using Ethernet communications............130 Using bluetooth communications............132 Communications with multiple controls..........133 Cautions....................136 Operation overview................137 TCC300 User Manual...
  • Page 11 Control Information..............221 Change User Access Code............221 Set Date & Time................. 223 Device Discovery................225 Multi Level Access Code............226 SD Card Access Code..............227 IEC 61850...................227 DNP.................... 230 Peer to Peer Paralleling Configuration........237 Master/Follower Configuration............237 Send Firmware Update...............238 TCC300 User Manual...
  • Page 12 Setting substation address from the HMI........284 Setting feeder address from the HMI..........284 Setting communication addresses from TCC600......285 Automatic mode blocking..............286 Comm Block Auto................287 Setting Comm Block Auto from the HMI........287 Setting Comm Block Auto at power off from TCC600....287 TCC300 User Manual...
  • Page 13 Setting SCADA HeartBeat option from TCC600......321 Section 6 Configuration..............323 Tapchanger type selections..............323 Configuration..................326 User programmable alarm relay............326 Setting programmable alarm relay inputs from TCC600.... 326 Setting programmable alarm relay inputs from the HMI..... 330 Programmable alarm relay mode..........330 TCC300 User Manual...
  • Page 14 Primary power display..............363 Setting Primary Power Display Selection from the HMI..... 363 Setting Primary Power Display Selection from TCC600.....364 Correction factors................365 VT ratio correction..............365 Setting Load and/or Source VT Correction Factor from the HMI366 TCC300 User Manual...
  • Page 15 Enabling/Disabling Remote Voltage Bias from the HMI..... 391 Enabling/Disabling and Setting Remote Voltage Bias from TCC600..................391 Run through neutral.................393 Enabling/Disabling and Setting Run Through Neutral from the HMI..................... 394 Enabling/Disabling and Setting Run Through Neutral from TCC600..................395 TCC300 User Manual...
  • Page 16 Resistor Divider KeepTrack tap position knowledge for LTCs.454 ™ Motor Direct Drive KeepTrack ..........456 Selecting Tap Position Knowledge from the HMI....... 459 Selecting Tap Position Knowledge from TCC600...... 459 ™ Contact KeepTrack 1N – Additional TCC600 settings screen. 461 TCC300 User Manual...
  • Page 17 CBEMA configuration................483 CBEMA functionality................483 Setting up CBEMA from the HMI............. 484 Setting up CBEMA from TCC600............ 485 Section 7 Setpoints................489 Setpoint profiles..................489 Editing of setpoint profiles............... 489 Selecting a setpoint profile for editing from the HMI....490 TCC300 User Manual...
  • Page 18 HMI.................518 Setting Line Drop Compensation from TCC600......519 Basic time delay..................521 Setting Basic Time Delay Timer Characteristic and Type from the HMI....................522 Setting Basic Time Delay Timer Characteristic and Type from TCC600................... 523 Reverse power operation..............525 TCC300 User Manual...
  • Page 19 Installation of TCC600 Communications Software and establishment of initial local communications........573 Section 9 Testing................575 Set-up procedure.................. 575 Bench-testing..................576 Starting check-out procedure..............578 Performing operational test..............580 Performing in-service test..............580 Testing bias voltage................581 Testing control front panel LEDs............582 Testing control inputs................583 TCC300 User Manual...
  • Page 20 VAr Bias...................619 VAr Bias (Step)................619 VAr Bias (Linear)................ 620 Configuration................... 622 Tapchanger Type............... 622 Tap Settings................622 Paralleling...................625 Programmable Alarm..............629 System Clock................632 Input Selection................632 Mtr Current Profile..............633 CBEMA Setup................633 Harmonics Setup................ 634 Data Logging................635 TCC300 User Manual...
  • Page 21 Section 14 Appendix E Self-test error codes........691 Self-test error codes................691 Section 15 Appendix F Remote Ethernet file update utility....695 Remote Ethernet file update (REFU) utility...........695 Remote Ethernet firmware update............695 Remote Ethernet file update and cyber security........696 Updating Ethernet firmware remotely........... 697 TCC300 User Manual...
  • Page 22 Table of contents Updating data file remotely..............700 Section 16 Glossary................705 TCC300 User Manual...

  • Page 23: Section 1 Introduction

    This manual addresses users, configuration engineers and installation and commissioning personnel, who use technical data during engineering, installation and commissioning, and in normal service. Product documentation 1.3.1 Document revision history Document revision/date History A/2016-08-10 First release Download the latest documents from the ABB Web site http://www.abb.com. TCC300 User Manual...

  • Page 24: Symbols And Conventions

    • Menu paths are presented in bold. Select Main menu/Settings. • HMI messages are shown in Courier font. To save the changes in nonvolatile memory, select Yes. • Parameter names are shown in italics. TCC300 User Manual...
  • Page 25 Section 1 1VAC388793-MB A Introduction The function can be enabled and disabled with the Operation setting. • Parameter values are indicated with quotation marks. The corresponding parameter values are "Enabled" and "Disabled". TCC300 User Manual...

  • Page 27: Section 2 Tcc300 Overview

    Section 2 TCC300 overview Overview The TCC300 Digital Tapchanger Control is a microprocessor-based transformer and step- voltage regulator load tapchanger control. The control is designed for initial OEM installation on new tapchangers or to replace a particular manufacturer’s tapchanger control. The TCC300 is designed to mechanically and electrically replace an old control, with mounting hardware to facilitate the replacement.
  • Page 28 Section 2 1VAC388793-MB A TCC300 overview Backup Power Real-Time Power Input Supply Clock EPROM Load Voltage Bus I/O Source Voltage Display Line Current Circulating Watchdog Timer Current RAISE & LOWER Motor Current Outputs Status LEDs Outputs Alarm Outputs Digital Opto-...

  • Page 29: Adapter Panel Or Surface Mounting Kit

    Contact ABB for a list of adapter panels that are currently available. See the application guides of the specific adapter panel for the mounting details.
  • Page 30 Section 2 1VAC388793-MB A TCC300 overview GUID-CA978827-90A0-413A-92B2-2BBF5AFCAAAD V1 EN Figure 2: Typical Adapter Panel Mounting The M‑2050 is an adapter kit which permits surface mounting of the control using two right angle mounting brackets, four screws and a 24‑pin connector with six-foot pigtails on each pin.

  • Page 31: Accessories

    (COM2). COM2 is located on the top rear of the unit. COM2 utilizes the DNP 3.0 and MODBUS protocols. TCC300 can also be equipped with an optional Ethernet Port through a RJ-45 Jack (10/100 Base-T) or Fiber Optic through ST connectors (100 Base‑Fx). These ports support DNP over TCP/IP and MODBUS over TCP/IP.

  • Page 32: Backup Relay

    +12 Vdc at up to 1.0 A output. 2.3.7 B-0920 control power backup harness The B-0920 Control Power Backup Harness provides fused (3 A) power to TCC300 when a M‑2026 or M-2027 Control Power Backup Supply is not used. TCC300...

  • Page 33: M-2948 Tap Position Sensor

    M-2025B(D). The signal from the M-2025B(D) is then conditioned and sent to TCC300 as an analog signal. The M-2948 Tap Position Sensor is available with either a positive or negative slope. Negative slope (clockwise rotation) causes a decrease in Tap Position.

  • Page 35: Section 3 Operation

    RIGHT or ENT push button is depressed. Pressing any push button will display the heading corresponding to the "Hot Button" label above the push button. The "Hot Buttons" directly access the menu headers and can only be selected from either the user lines or the cycling display. TCC300 User Manual...
  • Page 36 Data/Data Entry. From the header level the user can navigate to the adjacent headers with the LEFT and RIGHT push buttons, go to the sub-header level by pressing ENT or DOWN push button, or clear the screen by pressing the EXIT push button. TCC300 User Manual...
  • Page 37 In this level the list wraps around. To exit the level, the user can press EXIT to return to the corresponding sub-header, or use the LEFT and RIGHT push buttons to go to the adjacent sub-header level. To enter data, reset parameters or access data screens, press ENT. TCC300 User Manual...
  • Page 38 For all screens the ENT push button saves the value and EXIT push button cancels the operation. A "C" indicates the user is in the edit mode. Power up screens Each time the control is powered up, it will briefly display a series of screens that include: TCC300 User Manual...
  • Page 39 It can only be accessed when the screen displays the user lines, or a cycling message is being displayed on the front panel. The Voltage Reduction push button allows the user to apply 3 Steps of Voltage Reduction. TCC300 User Manual...

  • Page 40: Status Indicators

    Com port. It will also illuminate when Manual Mode has been selected using the Adapter Panel Auto/Manual Push button or Toggle switch. LOCAL LED The Local LED (yellow) will illuminate when all SCADA write capability to the control is blocked. TCC300 User Manual...

  • Page 41: Operation (Hmi/Tcc600)

    3.2.1 Message screens Default Message Screen When the TCC300 is energized and unattended, the User Logo lines are displayed. Local Voltage Reduction Screen If Local Voltage Reduction is active, the display will cycle the appropriate Voltage Reduction Screen. When Local Voltage Reduction is terminated, then the display will return to the User Lines.
  • Page 42 The Wakeup stepped display can be stopped on the displayed parameter by selecting EXIT. Select EXIT again to terminate the stepped parameter display and return to the User Lines. The Wakeup screen values can be browsed by utilizing the Up and Down TCC300 User Manual...
  • Page 43 Max VAr Bias Duration–Lead • Individual Tap Wear • LDC/LDZ • Line Current Limit • Reverse Power Flow • Abnormal Tap Position • Backup Fail (If Backup Power purchased) • Op Count Signal • Tap Changer Failure TCC300 User Manual...

  • Page 44: Access Codes

    Access Code will not be seen and changes can be made without an Access Code. The default Level 2 Access Code is 222222. The Level 3 Access Code is required to make changes to calibration settings on the control. Contact ABB Customer Service for TCC300 Level 3 Access Codes. TCC300 User Manual...

  • Page 45: Smart Flash Sd Card User Access Key Code

    Triggering oscillograph recorder from TCC600 The Oscillograph Recorder can be manually triggered by the user from TCC600. Start TCC600, then establish communications with the target control. Select Setup/Oscillograph/Triggerfrom the TCC600 toolbar. TCC600 will display an Oscillograph Trigger confirmation dialog screen. TCC300 User Manual...

  • Page 46: Retrieving Oscillograph Record From Tcc600

    Oscillograph data must be retrieved from the control in a Comtrade file (*.cfg) in order to be viewed. TCC600® can be utilized to view the file contents. Start TCC600®, then establish communications with the target control. Select Setup/Oscillograph/Retrieve from the TCC600 toolbar. TCC600 will display a "Retrieve Oscillograph Record" dialog screen. TCC300 User Manual...
  • Page 47 Section 3 1VAC388793-MB A Operation GUID-D8C914BE-C38E-407B-B8DC-67571D3A9FDC V1 EN Figure 8: Retrieve Oscillograph Record Dialog Screen Select the desired oscillograph record, then select Retrieve. TCC600 will display a Retrieve Oscillograph Record "Save As" dialog screen. TCC300 User Manual...
  • Page 48 Select a folder to save the file to and the desired file name, then select Save, TCC600 will momentarily display an Initialization status screen, then a Retrieving Oscillograph Record status screen. GUID-8CCC4444-67AF-400F-8AB8-0761C995C278 V1 EN Figure 10: Initialize Oscillograph Record Download Screen TCC300 User Manual...

  • Page 49: Clearing Oscillograph Records From Tcc600

    Select any additional records to retrieve or select Cancel to return to the Main screen. 3.2.4.3 Clearing oscillograph records from TCC600 Start TCC600®, then establish communications with the target control. Select Setup/Oscillograph/Clear from the TCC600 toolbar. TCC600 will display a Clear Oscillograph Record confirmation screen. TCC300 User Manual...

  • Page 50: Clearing Oscillograph Records From The Hmi

    Clear OSC Records Ready Press ENTER Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Confirm press ENTER Cancel press EXIT. Press the ENT pushbutton. The following will be displayed: TCC300 User Manual...

  • Page 51: Sequence Of Events Recorder

    Select Yes. TCC600 will display a "Sequence of Events was triggered successfully" confirmation screen. GUID-5E49E7A0-9B47-48BA-992F-BBE76C0D0E16 V1 EN Figure 16: Sequence of Events Recorder Successfully Triggered Confirmation Dialog Screen Select OK. TCC600 will return to the Main screen. TCC300 User Manual...

  • Page 52: Retrieving Sequence Of Events Record From Tcc600

    Select a folder to save the file to and the desired file name, then select Save. TCC600 will momentarily display an Initialization status screen, then a "Retrieving Sequence of Events Record" status screen. GUID-1210166A-138D-4B46-A014-0FBBCD94F34F V1 EN Figure 18: Initialize Sequence of Events Record Download Screen TCC300 User Manual...

  • Page 53: Viewing Sequence Of Events From Tcc600

    The "Pickup and Dropout" sections of the View Sequence of Events Dialog Screen indicate which signal caused the Sequence of Events recorder to trigger. These sections also include all the signals that changed at the instant that the Sequence of Events Recorder triggered TCC300 User Manual...

  • Page 54: Clearing Sequence Of Events Records From Tcc600

    Clear Sequence of Events Record confirmation screen. GUID-D0BD2C44-414D-48FC-B223-D19162B126C4 V1 EN Figure 22: Clear Sequence of Events Record Confirmation Screen Select Yes. TCC600 will display a "Clear" status screen, then a Sequence of Events records cleared successfully confirmation screen. TCC300 User Manual...

  • Page 55: Data Logging

    Current are selected, the data to be retrieved will consist of the average, minimum and maximum values over the sampling period. Start TCC600, then establish communications with the target control. Select Setup/Data Logging/Retrieve from the TCC600 toolbar. TCC600 will display a Data Log Download dialog screen. TCC300 User Manual...
  • Page 56 "Start Date", "Start Time", "End Date" and "End Time" or select "Set 'Download Range' to start from last retrieval". Select "Download". TCC600® will display a "Setpoints Successfully written to the control" confirmation screen and then display a "Save As" dialog screen. TCC300 User Manual...
  • Page 57 GUID-5B0AFFE7-4B47-4C4E-91B2-80D6C79984A9 V1 EN Figure 27: Data Log Download (Save As) Dialog Screen Select a folder to save the file to and the desired file name, then select Save. TCC600 will display a Transferring Data Log status screen. TCC300 User Manual...

  • Page 58: Clearing Data Log Records From Tcc600

    Select OK. TCC600 will return to the Main screen. 3.4.2 Clearing data log records from TCC600 Start TCC600®, then establish communications with the target control. Select Setup/Data Log/Clear from the TCC600 toolbar. TCC600 will display a Clear Data Log Record confirmation screen. TCC300 User Manual...

  • Page 59: Converting Datalog Files To Csv Format

    Select OK. TCC600 will return to the Main screen. 3.4.3 Converting datalog files to CSV format This utility converts "*.CFG" datalog files to "*.CSV" files for viewing in Excel. Selecting this utility from the TCC600® utility drop down menu opens an "Open" file TCC300 User Manual...

  • Page 60: Clearing Data Log Records From The Hmi

    Erasing Data Log records... Data Log records have been cleared. Active setpoint profile 3.5.1 Setting active setpoint profile from TCC600 Start TCC600®, then establish communications with the target control. Select Setup/Profile/Set Active Profile from the TCC600 toolbar. TCC300 User Manual...
  • Page 61 Select the desired profile to activate. The Active Profile will be indicated in the menu dropdown and the TCC600 Lower Information Bar. The Active Profile can also be selected from the Lower Information Bar. GUID-499496F7-6A0F-4C26-92B9-DAF0E7A8EFEA V1 EN Figure 34: Set Active Profile from TCC600 Information Bar TCC300 User Manual...

  • Page 62: Metering And Status

    Total Forward Watt Hours (KWh, MWh or GWh) The measured values are retained in non-volatile memory. A real time clock is utilized to record a date/time stamp for each quantity to indicate when the period of measurement was initiated. TCC300 User Manual...
  • Page 63 Where primary quantities are used, values displayed are single-phase or three-phase as defined in the Pri Pwr Display Screen of the Configuration Menu. When the TCC300 Tapchanger Control is used with a ABB adapter panel, the panel’s drag hands reset button only resets the mechanical drag hands of the regulator or LTC transformer.
  • Page 64 120 V Compensated Voltage Voltage Nominal Voltage NOTE: The VT and CT are usually integral to the regulator. Indicates calculated quantities Regulator GUID-A89B422C-1E9B-4D1B-88FD-E533FF66A54F V1 EN Figure 35: Secondary Quantity Metering and Primary Quantity Calculations for Regulator Applications TCC300 User Manual...

  • Page 65: Accessing Of Monitoring Screens From The Hmi

    Information, Present Demand, Demand History, Energy Metering, Harmonics and Motor Current elements of the monitoring screens (Single or Three Phase). The steps necessary to access, view, and where applicable, perform parameter specific operations for each monitoring category are described herein. TCC300 User Manual...
  • Page 66 Demand Interval Min Load Voltage (E) Max Load Voltage (E) Max Primary Current (E) Max Primary Watts (E) Max Primary VArs (E) Max Primary VA (E) PF @ Max VA (E) Table continues on next page TCC300 User Manual...

  • Page 67: Accessing The Metering Screens From The Hmi

    • Load Current • Circulating Current or D VAr Current • Compensated Voltage • Primary Voltage • Primary Source Voltage • Primary Current • Primary Watts • Primary VArs • Primary VA • Power Factor • Frequency TCC300 User Manual...

  • Page 68: Accessing The Status Screens From The Hmi

    To cycle through each element of the "Tapchanger Status" display press the Down arrow pushbutton. [1] In order to verify Neutral Tap Position, when the tap position is "0", but no neutral input is detected, the Tap Position screen will display "- - -" instead of "0". TCC300 User Manual...

  • Page 69: Accessing The Alarm Status Screens From The Hmi

    1 = ALARM, ENABLED/Condition Met • 0 = ENABLED/Condition Not Met • X = Disabled/Condition Met To cycle through each element of the Alarm Status display, press the Down arrow pushbutton. The control will display a detailed status screen. TCC300 User Manual...

  • Page 70: Accessing The Input Status Screens From The Hmi

    Press the Exit pushbutton to return to the "Alarm Status" screen. 3.6.1.5 Accessing the input status screens from the HMI Navigate to the "Input Status" screen. Press the ENT pushbutton. The control will display a summary of the Input Status parameters. Input Status Parameter Key: TCC300 User Manual...

  • Page 71: Accessing The Output Status Screens From The Hmi

    ALARM = Alarm Output Contact Output Status Display Key: • 1 = On • 0 = Off To cycle through each element of the "Output Status" display press the Down arrow pushbutton. The control will display a detailed status screen. TCC300 User Manual...

  • Page 72: Accessing The Metering And Status Screen From Tcc600

    The Metering Status display colors and text can be set in the Monitor/Set Metering Colors dialog screen. When changing Metering and Status screen colors you must exit the Metering and Status screen for the color change to take affect. GUID-888AA5FD-BED2-4426-B796-0EE4CF589E60 V1 EN Figure 37: Metering and Status Screen TCC300 User Manual...

  • Page 73: Primary Metering (Single Or Three Phase)

    VT configuration (line-to-ground or line-to-line), singlephase or three-phase, and measured secondary voltage and current. Displays the calculated primary quantity based on the user-selected voltage and current multipliers, VT configuration (line-to-ground or line-to-line), singlephase or three-phase, and measured secondary voltage and current. TCC300 User Manual...

  • Page 74: Remote Voltage Bias

    Displays the real-time measured value of voltage at the Tapchanger and includes any corrections made using the user-selected VT correction voltage. Meter Out Voltage Displays the measured voltage at the terminals of the TCC300 without any software modifications. Used as the base for normalizing voltage. Source Voltage Displays the real-time calculated/measured source voltage and includes any corrections made using the user-selected VT correction voltage.

  • Page 75: Tap Information

    1VAC388793-MB A Operation Frequency Displays the real-time measured frequency value. Circulating Current Displays a representable value of circulating current, if the control is used with the ABB M-0115A Parallel Balancing Module, or it's equivalent. 3.6.5 Tap information Tap Position Displays the tap position of the tapchanger when any method of KeepTrack™ is used.

  • Page 76: Tapchanger Status

    Indicates the operational mode of the control (Auto, Manual or Off). Block Status Indicates blocks that are active. Blocks that can be active include: • Selftest • Comm Block • Line Limit • Reverse Power • Over Voltage Runback TCC300 User Manual...

  • Page 77: Aux Input Status

    HMI Active Mode Indicates that HMI menu at the control is active. Turns off after 15 minutes of inactivity. 3.6.7 Aux input status Indicates (red) when the Auxiliary Input is active. TCC300 User Manual...

  • Page 78: Input Status

    Indicates when a Tap Lower output is active. Limited by tap Block Lower setpoint and tap position limit settings. Programmable Alarm Indicates when a Programmable Alarm condition is true. Motor Seal-In Indicates when a Motor Seal-In Output is active. TCC300 User Manual...

  • Page 79: Alarm Status

    Indicates that motor current has not been detected for a period 15 seconds after a Raise or Lower command has been executed. This event must occur two consecutive times for this alarm to occur. Backup Pwr Failure Indicates the absence of Backup Power circuiting when Backup Power option has been detected. TCC300 User Manual...
  • Page 80 The Abnormal Tap Position Alarm will also be activated when the Motor Seal-in Failure detection feature has detected a Motor Seal-in Failure. Voltage Reduction Any level of voltage reduction is active. TCC300 User Manual...
  • Page 81 Master Comm. Loss Lockout - When the Follower does not receive a valid retransmitted GOOSE message from the Master, within a 65 second internal keepalive time, and if the previous Master GOOSE message indicates that the breaker TCC300 User Manual...

  • Page 82: Cbema Events And Counter Status

    Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Present Demand" screen. Pressing the Down arrow pushbutton once will advance the menu to the first element (Demand Interval) of the "Present Demand" screens. Demand Interval TCC300 User Manual...

  • Page 83: Setting The Demand Interval From The Hmi

    The Demand Interval can be set from either menu. The remaining "Demand History" screens are accessed by navigating within the "Demand History" menu. When accessed, the individual screen's bottom line display will cycle between the Demand History parameter value and the TCC300 User Manual...

  • Page 84: Accessing The Demand And Energy Metering From Tcc600

    To access the Demand & Energy Metering screen from the TCC600® Main Menu, select Monitor/Demand & Energy Metering. TCC600 will display the Demand & Energy Metering screen. The Demand & Energy Metering screen, when connected to a control, displays parameter values consistent with the capabilities of the communication system. TCC300 User Manual...
  • Page 85 Select All – Allows the user to select all parameters. • Clear All – Allows the user to reset all parameter values. • Reset Selected Items – Allows the user to reset only the selected parameter values. TCC300 User Manual...

  • Page 86: Demand History/Energy Metering

    All demand history (single phase) and Energy Metering Values include the date and time at which each occurred. A drag hand value is the maximum or minimum value of a measured quantity recorded since the last reset. TCC300 User Manual...

  • Page 87: Accessing The Energy Metering Screens From The Hmi

    "E" on the right side of the top display line can be reset individually or all at one time. Press the Down arrow pushbutton to access the remaining Energy Metering parameter screens: • Lagging VAr Hours E • Watts Hours Rev E • Leading VAr Hours E TCC300 User Manual...

  • Page 88: Resetting Individual Demand History Or Energy Metering Values From The Hmi

    The "Demand History" menu includes the capability to initiate a Master Reset of both the Demand History and Energy Metering parameter values. This capability is also included in the "Energy Metering" menu. The steps necessary to reset ALL Demand History and Energy Metering parameter values are as follows: TCC300 User Manual...

  • Page 89: Real Time Voltage Plot

    30 seconds of the voltage profile and displays the current values. • To access the Real Time Voltage Plot screen from the TCC600® Main Menu, select Monitor/Real Time Voltage Plot. TCC600 will display the Real Time Voltage Chart screen. TCC300 User Manual...

  • Page 90: Display All Metering

    3.10 Display all metering The Display All Metering feature provides the user with a snapshot of all metering parameters. This feature also allows the Display All Metering screen to be printed or saved to a *.HTM file. TCC300 User Manual...
  • Page 91 Section 3 1VAC388793-MB A Operation TCC300 User Manual...
  • Page 92 Section 3 1VAC388793-MB A Operation GUID-CAAD4C5B-C0D4-4957-81FC-968E6C0C91C3 V1 EN GUID-11122053-923B-43EE-B8C8-A20A212AED2B V1 EN Figure 41: Display All Metering Screen TCC300 User Manual...

  • Page 93: Motor Current Profile

    Press the Down arrow pushbutton, as necessary, to navigate to the "Init. Motor Current" screen. Press the ENT pushbutton. The control will momentarily display the following. Init. Motor Current Initialization Done Init. Motor Current Press ENT to reset TCC300 User Manual...

  • Page 94: Accessing Motor Current Profile Screen, Resetting Training Mode And Peak Motor Current From Tcc600

    GUID-19938FEB-20C0-4D81-8714-28C7039E1180 V1 EN Figure 44: Reset Training Mode Command Successfully Sent Confirmation Screen To reset the Peak Motor Current Value to zero select "Reset Motor Current". TCC600 will display a "Peak Motor Current" reset configuration screen. TCC300 User Manual...

  • Page 95: Harmonic Analysis

    (Voltage % THD) of the "Harmonics" screens. Press the Down arrow to access the remaining "Harmonics" parameter screens. • Current % THD • View Voltage Harmonics • View Current Harmonics The remaining "Harmonics" screens are accessed by navigating within the "Harmonics" menu. TCC300 User Manual...

  • Page 96: Viewing Individual Voltage/Current Harmonics Screens From The Hmi

    Accessing harmonic analysis screen from TCC600 Start TCC600®, then establish communications with the target control. Select Monitor/Harmonic Analysis from the TCC600 toolbar. TCC600 will display a "Harmonic Analysis" screen. GUID-1BFA9A41-F7E5-4B52-8B26-4FE87D65BD39 V1 EN Figure 47: Harmonic Analysis Screen TCC300 User Manual...

  • Page 97: Tap Information

    Resettable (Operation) Counter (reset) • Neutral Switch Counter • Lower Counter • Raise Counter • View Specific Tap Statistics • Clear Specific Tap Statistics • RTN Success Counter • RTN Status (Enabled/Disabled) • Count to RTN Active TCC300 User Manual...

  • Page 98: Calibrating Tap Position From The Hmi

    From the "Drag Hands" section of the Tap Settings dialog screen select "Reset". Select Save. TCC600 will display a "Save to Device" confirmation screen. Select OK. TCC600 will display a Setpoints "Successfully Written to Control" confirmation screen. The Drag Hands values will be reset to the current value. TCC300 User Manual...

  • Page 99: Resettable Operation Counter

    Accumulated Primary Current for each individual tap position on the Tapchanger control. The Up and Down arrow pushbuttons are utilized to scroll through the tap positions. Press the Exit pushbutton to exit Tap Stats. TCC300 User Manual...

  • Page 100: Clearing Tap Statistics From The Hmi

    The "Tap Statistics" screen includes the capability to Refresh the screen display, Reset All displayed values, and save the data to a ".csv" file which can be read by a spreadsheet program. Selecting "Reset All" will clear the Individual Tap Wear Alarm in the Metering & Status screen. TCC300 User Manual...

  • Page 101: Smart Flash Sd Card

    3.17.2 SD card quick capture The SD Card Quick Capture feature provides the means (in one step) to initiate a save of the following data files to the inserted SD Card (if they exist on the control): TCC300 User Manual...

  • Page 102: Quick Capture File Naming Convention

    Press the "ENT" pushbutton. The control will cycle through the Quick Capture sequence of displays. Confirm press ENT Cancel press EXIT Saving... Clone File Saving... DNP CFG file Saving... SOE file Saving... Data Log file Saving data file ..Saving... OSC file Saving... Multi-user Pass.log TCC300 User Manual...

  • Page 103: Loading Setpoints From A Smart Flash Sd Card

    Select ENT. The control will briefly display a progress screen and then display the setpoints loaded screen. Loading file. Please wait..Setpoints loaded. Any key to continue The new setpoints are now available to the control. TCC300 User Manual...

  • Page 104: Saving Setpoints To A Smart Flash Sd Card

    Press the Down pushbutton arrow as necessary to navigate to the "Save Data Log" menu item. Press the ENT pushbutton. The control will respond with a "confirmation" message screen. Press ENT to view available data range Press the ENT pushbutton. The control will display a range of data. TCC300 User Manual...

  • Page 105: Clone Save And Load

    When the Clone Save feature is initiated, a default file name that includes the control Serial Number is displayed (SNxxxxxx). If the user enters a different file name the control will only write the control Settings File to the Smart Flash SD Card. TCC300 User Manual...

  • Page 106: Saving Clone To A Smart Flash Sd Card

    If Multi - user Password File file does not exist on the control the following will be displayed: Multi-user Pass File File doesn't exist! File Saved! Any key to continue 12. Press any key, the display will return to the "Clone Save" screen. No further action is required. TCC300 User Manual...

  • Page 107: Loading Clone From A Smart Flash Sd Card

    Loading configuration files from a smart flash SD card Configuration files may be loaded from a Smart Flash SD card. The following Configuration files are available to load from the "Memory Card" menu: • • IEC 61850 (if purchased) TCC300 User Manual...

  • Page 108: Saving Configuration Files To A Smart Flash Sd Card

    Press the ENT pushbutton. Utilizing the arrow pushbuttons enter the desired file name, then press the ENT pushbutton. The control will save the DNP config file and respond with a "confirmation message" screen. File saved! Any key to continue TCC300 User Manual...

  • Page 109: Updating Firmware From Smart Flash Sd Card

    At this point the control will be operating with default initialized setpoints and configuration data. If this condition exists, the user should reload the correct file settings and contact ABB Customer Service. 3.17.11 Entering the smart flash SD card user access code A user Access Code Level 1 or 2 can be written to a Smart Flash SD Card.
  • Page 110 Operation Start the TCC600® Communications Software on the PC. Open a TCC600 "File" or connect to TCC300 control. Verify that the target Smart Flash Card is inserted in the PC. Select Utility/SD Card Access Code. TCC600 will display the SD Card dialog screen.

  • Page 111: Utility/Calibration

    Voltage Offset • Volt Cal Coefficient • Volt RMS Coefficient • Curr Cal Coefficient • I Sin Coefficient • I Cos Coefficient • Mtr Cal. Coefficient • Mtr Sin Coefficient • Mtr Cos Coefficient • Mtr RMS Coefficient TCC300 User Manual...
  • Page 112 At the cursor, input the desired Voltage Calibration Coefficient value utilizing the arrow pushbuttons, then press the ENT pushbutton. The display will return to the "Voltage Calibration Coefficient" screen. Remove power to the control, then reapply power to the control. TCC300 User Manual...

  • Page 113: Source Voltage

    Press the Down arrow pushbutton as necessary to navigate to the "Clear reset counters" screen. Press the ENT pushbutton. The following will be displayed: Confirm press ENTER Cancel press EXIT. Press ENT. The control will display a "Counters Reset" screen, then return to the following: TCC300 User Manual...

  • Page 114: Reinitializing Control Setpoints Due To Checksum Error

    Press ENT. The control will display the following sequence of screen displays: Initializing..Initialization Done Init Setpoints Press ENT to begin 3.21 About screens 3.21.1 Accessing the about screens from the HMI The About screens provide the user with unit serial number and firmware version. TCC300 User Manual...

  • Page 115: Remote Control

    This feature should be used with extreme caution. The Remote Control menu item located in the Utility drop down menu displays the applicable Remote Control screen. GUID-53E63F94-8E89-48E6-8C7D-3CB55622B3C2 V1 EN Figure 52: Remote Control Screen for Toggle or None Auto/Manual Switch Type TCC300 User Manual...
  • Page 116 Lower operations are blocked when the input voltage decreases to less than 85.0 Vdc. Remote initiated Raise or Lower operations will still be initiated if Motor Power is available. The control will not accept a new command unless the previous command is completed. Lower 1 Tap TCC300 User Manual...
  • Page 117 Initiates third step voltage reduction command for addressed control. Block Auto Control via Communication Block Blocks automatic operation of the addressed control. Unblock Initiates automatic operation of the addressed control. Remote Control/Miscellaneous Close Returns to the TCC600® main screen. TCC300 User Manual...

  • Page 118: Low Current Alarm/Block

    Press the ENT pushbutton. The following sequence of screens will be displayed: Confirm press ENTER Cleared Clr Low Current Blk Ready Press ENTER 3.23.2 Clearing low current alarm/block from TCC600 Select Setup/Alarms from the TCC600 toolbar. TCC600 will display the Programmable Alarm dialog screen. TCC300 User Manual...

  • Page 119: Motor Seal-In Failure Alarm/Block

    Abnormal Tap Position Alarm Input - The Motor Seal-in Failure Block feature provides an input to the "Abnormal Tap Position" alarm. This input is actuated on the first occurrence of a tapchange coincident with no motor seal-in current detected for 15 seconds. TCC300 User Manual...

  • Page 120: Resetting Motor Seal-In Failure Alarm Block From The Hmi

    Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Confirm press ENTER Cancel press EXIT. Press the ENT pushbutton. The following sequence of screens will be displayed: Confirm press ENTER Cleared Clear Seal in Alarm Ready Press ENTER TCC300 User Manual...

  • Page 121: Resetting Motor Seal-In Failure Alarm/Block From Tcc600

    Press the ENT pushbutton. The following sequence of screens will be displayed: Confirm press ENTER Cleared Clear Lockout Alarm Ready press ENTER 3.25.2 Clearing master/follower lockout alarm from TCC600 Select Utility/Master/Follower configuration from the TCC600 toolbar. TCC600 will display the Access Level Code dialog screen. TCC300 User Manual...
  • Page 122 Select OK. TCC600 will display the Master/Follower Configuration Tool dialog screen. GUID-A4EA0D98-BFCB-4E3B-BBF5-327A050956CE V1 EN Figure 57: Master/Follower Configuration Tool Dialog Screen Select the desired control to be reset, then select "Alarm Reset" to reset the Master/ Follower Lockout Alarm. TCC300 User Manual...

  • Page 123: Clearing Delta Var Peer To Peer Paralleling Lockout/Alarms From Tcc600

    Access Level Code Dialog Screen Enter a valid Level 2 Access Code, then select "OK". TCC600 will display a "Access granted successfully." dialog screen. Select "OK". TCC600 will display an un-populated "Peer to Peer Paralleling Configuration Tool" dialog screen. TCC300 User Manual...
  • Page 124 Select "Discover Paralleled Devices". TCC600 will populate the Setting/Status portion of the dialog screen with those devices identified as Peer to Peer Paralleling devices. GUID-C8439FC3-CE88-4E61-8E98-6570DABF1599 V1 EN Figure 60: Populated Peer to Peer Paralleling Configuration Tool Dialog Screen TCC300 User Manual...
  • Page 125 Select "Alarm Reset". TCC600 will display the "Alarm Reset" dialog screen. GUID-E1FE0595-2FFD-41C7-94C1-5ECF79AF2FFE V1 EN Figure 61: Alarm Reset dialog screen Select "OK". TCC600® will display a "Successfully sent reset command." confirmation Screen. GUID-26583FFF-B8ED-406B-A9BC-1698CA6A26BE V1 EN Figure 62: Successfully Sent Reset Command Confirmation Screen TCC300 User Manual...

  • Page 127: Section 4 Tcc600

    One USB (serial) port Hardware Required for Direct USB (Serial) Communication To use TCC600 to communicate with a ABB Digital Tapchanger Control using a direct USB (serial) connection, a USB cable is required. The TCC300 Digital Tapchanger Control includes a fiber optic port and RS‑485 port.

  • Page 128: Initial Local Communications Using Direct Usb Connection

    Therefore, it may not be necessary to setup communication parameters. To use TCC600® to interrogate, set, or monitor the TCC300 Digital Tapchanger Control using a direct USB connection, the appropriate driver must be loaded. The driver that is required to be resident in the "windows\inf"...
  • Page 129 3.1. Interrogate the control to determine the type of hardware device it is. If the host PC cannot identify the proper driver for the TCC300, the driver can be found on the TCC600 software installation disk. 3.2. Load any required drivers.
  • Page 130 2" confirmation screen, then display the connected version of the TCC600 Main Screen with the appropriate Access Level. 11. If Level 1 Access is active and an invalid access code was entered, then TCC600 will display a "Failed to complete Access Code Verification" error message. TCC300 User Manual...
  • Page 131 Access" screen and then display the connected version of the TCC600 Main Screen with Read-Only permission. GUID-81515E62-F457-4D29-8D24-E69FB0931AF9 V1 EN Figure 69: Successfully Connected Read Only Access Screen GUID-CDFC7223-A8E9-48C7-A412-0EECA7FFD1FC V1 EN Figure 70: Successfully Connected Access level 1 Screen TCC300 User Manual...

  • Page 132: Using Rs-485 Communications

    Figure 71: Successfully Connected Access level 2 Screen Using RS-485 communications To use TCC600 to interrogate, set, or monitor the TCC300 Digital Tapchanger Control using a RS-485 connection the following conditions must be met: • The control is physically connected to a RS-485 network consistent with the correct hardware and connection requirements.
  • Page 133 If Level 1 Access is active and an invalid access code was entered, then TCC600 will display a "Failed to complete Access Code Verification" error message. Select OK. TCC600 will briefly display the "Successfully Connected Read-Only Access" TCC300 User Manual...

  • Page 134: Using Fiber-Optic Communications

    Tested with fiber size 62.5/125 or 200 HCS™ • 820 nm nominal wavelength To use TCC600 to interrogate, set, or monitor the TCC300 Digital Tapchanger Control using a Fiber Optic connection the following conditions must be met: • The control is physically connected to a Fiber Optic network consistent with the correct hardware and connection requirements.
  • Page 135 Ensure that both the Device and Comm settings are consistent with the control’s default values. Select Connect. TCC600 will attempt to connect to the target control. If TCC600 returns a Failed to Connect Error screen, then repeat Steps 4, 5 and 6. TCC300 User Manual...

  • Page 136: Using Ethernet Communications

    The optional Ethernet Port can be purchased as either a RJ-45 (10/100 Base-T) interface or Fiber Optic through ST or SC connectors (100 Base-Fx) for Ethernet communication to the TCC300. The port supports up to 17 concurrent connections. The maximum number of allowed DNP connections is five. The maximum number of MODBUS® connections is eight.
  • Page 137 IP Address • Net Mask • Gateway (may be necessary) Also, if the network MODBUS® Port address is not "502" or the DNP Port address is not "20000", then the MODBUS and DNP Port settings must be set. TCC300 User Manual...

  • Page 138: Using Bluetooth Communications

    Direct Connection Using bluetooth communications Optional Bluetooth The Bluetooth® option enables wireless access to the TCC300. Utilizing the Bluetooth wireless feature the user is able to configure the control, read status and metering values, as well as change setpoints. The ABB factory default values for device information are:...

  • Page 139: Communications With Multiple Controls

    If two or more controls share the same address, corrupted communication will result. The remote addressing capability of TCC600® and the TCC300 Digital Tapchanger Control allows multiple controls to share a direct or network connection. A fiber optic loop network, RS‑485 tree configuration or Ethernet Network may also be used.
  • Page 140 Connect to computer Windows based computer Running Straight DB25 TCC600 ® Communications Software Connection to Computer RS-232 COM Port ST Multi-mode 62/125 Optical Fiber Dymec Model No. 5843 DTE=On Repeat=Off GUID-271F9BD4-D15A-4AE5-8204-6FB5F7DAE9DD V1 EN Figure 77: Fiber Optic Connection Loop TCC300 User Manual...
  • Page 141 RS-232/RS-485 GUID-F139EEC0-5E4C-43F1-9D0C-A0BA1A539D7E V1 EN Figure 78: RS‑485 Connection Tree Windows based computer Running TCC600 ® Communications Software Network CAT 5 Twisted Pair RJ-45 Fiber Optic Through ST Connectors GUID-82218814-F8B6-4A25-8F70-57A8CDDD4382 V1 EN Figure 79: Optional Ethernet Network Connection TCC300 User Manual...

  • Page 142: Cautions

    However, TCC600 should work correctly with more than one version of the TCC300 Series Digital Tapchanger Controls on a single bus, provided that the controls are all set to use the same protocol. If there is any question about compatibility, contact the factory.

  • Page 143: Operation Overview

    4.10 Operation overview The TCC600® Communications Software can be used to successfully communicate settings and operational commands to the TCC300 as well as access the extensive monitoring and status reporting features. Figure 81 represents the TCC600 Main Screen menu structure.
  • Page 144 Connection Status and Active Setpoint Profile. When in File Mode with a named file open the file name and path to the file are displayed in the top menu bar. Also displayed is the Active Profile in the bottom menu bar. TCC300 User Manual...

  • Page 145: File Menu

    File menu The contents of the File menu depend on whether TCC600 is connected to a control or a file is open. GUID-196B9CBE-156C-4248-A0E6-4ABD59ED4E08 V1 EN Figure 84: File menu in the Not Open or Not Connected Mode TCC300 User Manual...
  • Page 146 Read from Control When connected to a control and no file is previously open, this function allows the user to recall the control profile and save the data to a *.cfg file. Exit Exits the TCC600 program. TCC300 User Manual...

  • Page 147: Connect Menu

    Connect menu contents Item Description The USB menu selection initiates the USB dialog screen to connect to the TCC300 USB Port (Figure 87). The user is prompted to input the required Device and Access code. The USB/Comm Port selection identifies the PC Comm Port to be utilized for communication.
  • Page 148 Section 4 1VAC388793-MB A TCC600 GUID-7CCDEA4F-0E42-4270-B0D0-58C603C9AC19 V1 EN Figure 87: USB Port Connection Dialog Screen GUID-A4371D9D-5833-4B0A-9CDC-667908F2EBFA V1 EN Figure 88: Serial Port Connection Dialog Screen TCC300 User Manual...
  • Page 149 Section 4 1VAC388793-MB A TCC600 GUID-4BD1BA3D-8354-401B-A129-BBC6A633DC1E V1 EN Figure 89: Modem Connection Dialog Screen GUID-723542DF-F06D-4688-B9FD-3392C7AD99CF V1 EN Figure 90: TCP/IP Connection Dialog Screen TCC300 User Manual...

  • Page 150: Communication Menu

    RS485 Fiber Optic Port. Also, the Setup submenu provides for the setup and ® configuration of the RS-232 port, optional Ethernet and Bluetooth communication features. The Communication/Setup submenu also provides the user with access to the Change Address, Communication Access Timeout and HeartBeat settings. TCC300 User Manual...
  • Page 151 100) and the control type selected. The Bluetooth Information dialog screen (Figure 101) provides the user ® Bluetooth Settings with the capability to setup Bluetooth communication parameters and also initiate a "Reset" of the Bluetooth module. Table continues on next page TCC300 User Manual...
  • Page 152 Communications menu. Prompts to enable communication hardware are also contained in the individual port setup menus. GUID-2A90E297-855B-40C6-BDE0-083E12B2DA4C V1 EN Figure 93: Disconnect Command Confirmation Screen GUID-46276A35-BF4F-47FB-AD5B-DFFFEF5AF5C6 V1 EN Figure 94: Setup Comm Port Dialog Screen TCC300 User Manual...
  • Page 153 Section 4 1VAC388793-MB A TCC600 GUID-A989FBA4-22E9-46A4-8F03-7C399A6442F1 V1 EN Figure 95: Setup RS-232 Comm Port Dialog Screen TCC300 User Manual...
  • Page 154 Section 4 1VAC388793-MB A TCC600 GUID-F33E119B-6B7F-46D6-BAAC-641D2E385712 V1 EN Figure 96: Ethernet Setup Dialog Screen TCC300 User Manual...
  • Page 155 Section 4 1VAC388793-MB A TCC600 GUID-D872DE0E-459B-4CC0-94D6-33BE7D0F8761 V1 EN Figure 97: Change Communication Address Dialog Screen GUID-AF9E62BF-79B7-4EEA-A49D-C9C78944C74F V1 EN Figure 98: Change Address Warning Screen TCC300 User Manual...
  • Page 156 Section 4 1VAC388793-MB A TCC600 GUID-779D2DA9-A591-4D74-8C45-ECE2F9F25B68 V1 EN Figure 99: Communication Access Security Dialog Screen GUID-BB3EBE8A-3E09-4B7C-BA7E-2F7DC25F61B4 V1 EN Figure 100: HeartBeat Option Screen GUID-1D3DDB88-E2FE-49A3-BFF4-ECFEC0D0ABBA V1 EN Figure 101: Bluetooth Information Dialog Screen TCC300 User Manual...

  • Page 157: Monitor Menu

    Real Time Voltage Plot • Harmonic Analysis • Master/Follower Alarm Messages • Display All Metering • Set Metering Colors The data that is displayed is only available when communication is established between the control and the PC. TCC300 User Manual...

  • Page 158: Metering & Status

    Displays the calculated primary source voltage based on the user selected source voltage multiplier, source VT corrections and source secondary voltage. Current Displays the calculated primary current based on the user-selected current multiplier, and measured secondary current. Table continues on next page TCC300 User Manual...
  • Page 159 VT correction voltage. Meter Out Voltage Displays the measured voltage at the terminals of the TCC300 without any software modifications. Used as the base for normalizing voltage. Source Voltage Displays the calculated primary source voltage...
  • Page 160 Frequency Displays the real-time measured frequency value. Circulating Current Displays a representative value of circulating current, if the control is used with a ABB M‑0115A Parallel Balancing Module, or its equivalent. DVAr Current Displays a representative value of DVAr current when in the DVAr Peer to Peer Paralleling mode.
  • Page 161 Indicates blocks that are active. Band Status Indicates one of three conditions: High, when voltage is out of band high, Low when voltage is out of band low, and OK when voltage is within band. Table continues on next page TCC300 User Manual...
  • Page 162 Indicates that motor current has not been detected for a period 15 seconds after a Raise or Lower command has been executed. This event must occur two consecutive times for this alarm to occur. Table continues on next page TCC300 User Manual...
  • Page 163 Any level of voltage reduction is active. VAr Bias Lead or Lag Indicates when the VAr Bias effect (Lead or Lag) has exceeded the time limit imposed by the Max VAr Bias Duration Setting. Table continues on next page TCC300 User Manual...
  • Page 164 Master/Follower Configuration Tool. Master/Follower Alarm messages can be observed for the connected control from the TCC600® Monitor/Master/ Follower Alarm messages menu item. Table continues on next page TCC300 User Manual...
  • Page 165 There are three available states designated by color for each of the Alarm Status elements: • Gray with Dark Gray Text – Alarm disabled. • Gray with Black Text – Alarm enable and condition not met • RED – Alarm enabled and condition exists TCC300 User Manual...
  • Page 166 DNP. These 4 settings allow the control to be set to record violations of the ITIC curves (formerly known as CBEMA curves). AUX INPUT STATUS Indicates (red) when the Auxiliary Input is active. TCC300 User Manual...

  • Page 167: Motor Current Profile

    4.10.4.2 Motor Current Profile The TCC300 Tapchanger Control measures the motor current during tapchange operation. The motor current is sampled at 64 samples per cycle and the total RMS value of the current is computed every cycle (60 Hz or 50 Hz cycle). The dynamic range of the current measurement is from 0 to 10 A.

  • Page 168: Demand & Energy Metering

    Figure 105: Motor Current Profile Dialog Screen 4.10.4.3 Demand & Energy Metering The Demand & Energy Metering submenu item displays the Demand & Energy Metering screen. Real‑time demand and metering information can be monitored from an addressed control. TCC300 User Manual...
  • Page 169 Section 4 1VAC388793-MB A TCC600 GUID-E7200160-B164-429C-A5C3-D8FC53F3E204 V1 EN Figure 106: Demand & Energy Metering Dialog TCC300 User Manual...
  • Page 170 Displays drag hand maximum primary VArs. Maximum Primary VA Displays drag hand maximum primary VA. Resets automatically when Power Factor at (Max) VA value, below, is reset. Power Factor @ Max VA Displays drag hand power factor at time of maximum TCC300 User Manual...

  • Page 171: Tap Statistics

    Individual Tap Wear Alarm in the Metering & Status screen. Selecting Save to CSV File allows the user to save the tap statistics as a ".csv" file which can be read by a spreadsheet program. GUID-29DEE835-D924-4505-BC5A-219A1A325DDA V1 EN Figure 107: Tap Statistics Screen TCC300 User Manual...

  • Page 172: Real Time Voltage Chart

    1920 Hz. Therefore, up to the 31st harmonic can be calculated using discrete Fourier transform with a fundamental frequency of 60 Hz. The fundamental for both the Voltage and Current channels is calculated every sample meaning, every 260.41 μs. These TCC300 User Manual...
  • Page 173 SOE recorder will be initiated and below which the current will be ignored. The threshold level is set as a percentage of the magnitude of the fundamental. The user can also set the threshold level of either the Voltage or the Current Harmonic. TCC300 User Manual...

  • Page 174: Master/Follower Alarm Messages

    Harmonic Analysis Dialog Screen 4.10.4.7 Master/Follower Alarm Messages ® Master/Follower Alarm Messages for the control that TCC600 is connected to can be observed from TCC600 by selecting Monitor/Master/Follower Alarm Messages. GUID-12E92DF5-9596-44B9-BCA1-7A5D386A6C69 V1 EN Figure 110: Master/Follower Alarm Messages Screen TCC300 User Manual...

  • Page 175: Display All Metering

    The Display All Metering feature provides the user with a snapshot of all metering parameters. This feature also allows the Display All Metering screen to be printed or saved as a *.HTML file. The menu bar also includes a refresh feature to refresh parameters displayed on the screen. TCC300 User Manual...
  • Page 176 Section 4 1VAC388793-MB A TCC600 TCC300 User Manual...
  • Page 177 Section 4 1VAC388793-MB A TCC600 GUID-CAAD4C5B-C0D4-4957-81FC-968E6C0C91C3 V1 EN GUID-11122053-923B-43EE-B8C8-A20A212AED2B V1 EN Figure 111: Display All Metering Screen TCC300 User Manual...

  • Page 178: Set Metering Colors

    "Help" menu item. When the Toolbar Editor is active (as displayed in the TCC600 menu top line) no TCC600 functions can be initiated. By right clicking and selecting "End Edit Toolbar" TCC600 features are accessible. TCC300 User Manual...
  • Page 179 Section 4 1VAC388793-MB A TCC600 GUID-7CDB7DBB-3ED2-48A3-8597-10719CDCC70F V1 EN Figure 113: TCC600 Main Menu Screen with Toolbar Editor Active TCC300 User Manual...

  • Page 180: Setup Menu

    The setpoint information displayed on these screens can be from either the control or from an open TCC600® file. Also included in the Setup submenu is the Display All Settings command which when invoked displays the TCC300 All Setpoints Dialog Screen TCC300 User Manual...
  • Page 181 Section 4 1VAC388793-MB A TCC600 GUID-76DDE8BF-4A38-4B24-8C76-ADD0DB605A36 V1 EN Figure 115: All Setpoints Dialog Screen TCC300 User Manual...

  • Page 182: Profile

    Enter/Edit the 16 character Profile name for each file GUID-7C752949-D815-41B9-BAEE-5FF10F6B4204 V1 EN Figure 116: Profile Names Dialog Screen 4.10.5.2 Tapchanger Type The Tapchanger Type Selection feature provides the user with the ability to set regulator vendor specific configuration settings in the control from TCC600. TCC300 User Manual...
  • Page 183 Section 4 1VAC388793-MB A TCC600 GUID-B9B7CEAA-1AE2-4B8E-9EA5-CE948E205369 V1 EN Figure 117: Tapchanger Type Selections Dialog Screen TCC300 User Manual...

  • Page 184: Setpoints

    Save VR at Power Off Save Voltage Reduction at Power Off allows the state of the "Voltage Reduction" communication command to be saved or not saved when power has been lost. The default setting is "Don’t Save". TCC300 User Manual...
  • Page 185 Adjustable from –72 V to +72 V in 1 V increments with a factory setting of 0 V. LDC Reactance Adjustable from –72 V to +72 V in 1 V increments with a factory setting of 0 V. TCC300 User Manual...
  • Page 186 Regulate Reverse (Measured). The Setpoints Reverse Power section also contains a link which displays the "Reverse Power Vendor Cross Reference" table showing Cooper/Siemens reverse power names and their ABB equivalents (Figure 121). Band Center Adjustable from 100.0 V to 135.0 V in 0.1 V increments with a factory setting of 120 V.
  • Page 187 Section 4 1VAC388793-MB A TCC600 VAr Bias can be enabled or disabled. Use of VAr Bias allows coordination of the TCC300 with Autodaptive® Control devices and M‑6280 series Capacitor Bank Controls. Table 24: VAr Bias (Step) Item Description Disable on Reverse Power When selected, the control will disable VAr Bias when Reverse Power is detected.
  • Page 188 TCC600® is connected to a device. Close The Close command cancels any setting changes before the settings changes have been sent to either the Device or Open File. GUID-6A8E37E4-305B-47A3-8B69-8F2792EE95C1 V1 EN Figure 118: Setpoints Dialog Screen TCC300 User Manual...
  • Page 189 Section 4 1VAC388793-MB A TCC600 GUID-9031B92C-17AA-46BF-A9DD-C718F890688D V1 EN Figure 119: Setpoints Dialog Screen with Step VAr Bias Enabled GUID-048D237F-43CD-4AD9-AE34-E622A23E6616 V1 EN Figure 120: Setpoints Dialog Screen with Linear VAr Bias Enabled TCC300 User Manual...

  • Page 190: Configuration

    CT ratio, from primary rating to 0.2 A rating of control. Primary Power Display Toggles between two modes of operation: Single- Phase – based on measured inputs, and Three- Phase – based on measured inputs and presumed balanced system. Factory setting is single-phase. TCC300 User Manual...
  • Page 191 Motor Current Settings Item Description Peak RMS Current Adjustable from 110% to 200% in 1% increments. Avg RMS Current Adjustable from 110% to 200% in 1% increments. Avg Duration Adjustable from 110% to 200% in 1% increments. TCC300 User Manual...
  • Page 192 B for correct source voltage calculation. Factory setting is Type A. Table 34: Paralleling Item Description Paralleling Type Paralleling Type can be selected (when purchased) to Disable, Circulating Current, ΔVAR®1, ΔVAR2, ΔVAR2 (KeepTrack ), Master/Follower, or ΔVAR Peer to Peer. TCC300 User Manual...
  • Page 193 Section 4 1VAC388793-MB A TCC600 GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN GUID-410A9481-2BEA-4C94-9395-C80C846B85D6 V1 EN Figure 122: Configuration Dialog Screens TCC300 User Manual...
  • Page 194 Line Breaker, Right Tie Breaker, Left Tie Breaker The Line Breaker, Right and Left Tie Breakers can be individually selected to be included or excluded from the algorithm. Furthermore, the polarity of the input detection can be either negative or positive. TCC300 User Manual...
  • Page 195 Peer to Peer Current Multiplier Correction A scaling factor to compensate Delta Vars Calculation, if the CT value is not in the ratio to the MVA rating (Range 20 to 500 %). Table continues on next page TCC300 User Manual...
  • Page 196 Can be set to Not Used, 52a (positive polarity), or 52b (negative polarity). Left Tie Breaker Configuration Can be set to Not Used, 52a (positive polarity), or 52b (negative polarity). GUID-B4AD5865-FC06-4CAC-BA98-547AA1CD232B V1 EN Figure 125: Delta VAr Peer to Peer Configuration Dialog Screen TCC300 User Manual...
  • Page 197 Tap Delta Voltage being less than .4 V AC. When these conditions exist the control will initiate an alarm and block regulation. Save Comm Block at Power Off When the Auto/Manual Switch Type is set to "None" or "Toggle", the following selections are available: TCC300 User Manual...
  • Page 198 Open File when in File mode or the Device when TCC600® is connected to a device. Close The Close command cancels any hardware setting changes before the hardware settings changes have been sent to either the Device or Open File. TCC300 User Manual...

  • Page 199: Tap Settings

    Limit Block Lower +4. Tap Limit Block Lower cannot be higher than Tap Limit Block Raise -4). Highest Tap/Lowest Tap The TCC300 Digital Tapchanger Control tap position information applies to many different configurations of tapchangers, e.g., ±16 taps, 1 to 17 taps, ±10 taps, 1 to 33 taps, etc.
  • Page 200 The Cam Follower setting should be selected when a Cam Follower contact input is wired into the Counter contact input of the TCC300. The operation counter and resettable operation counter will increment when the counter input sees the cam follower open and then close.
  • Page 201 Maximum Tap Wear setting to determine when the "Individual Tap Wear Alarm" is triggered. The Individual Tap Wear alarm will trigger when the number of operations on any single tap exceeds the Individual Tap Wear Alarm setting. This alarm also triggers SOE and OSC. TCC300 User Manual...
  • Page 202 Tap Position – Value of actual tap position can be set from -16 to 16 including Neutral. In order to verify Neutral Tap Position, when the tap position is 0, but no neutral input is detected, "- - -" will be displayed instead of "0". TCC300 User Manual...

  • Page 203: Alarms

    (Voltage), Voltage Reduction, Max VAr Bias Duration Lead/Lag, Individual Tap Wear, LDC/LDZ, Line Current Limit, Reverse Power, Block Lower (Voltage), Abnormal Tap Position, Backup Power Fail, Run Through Neutral Fail to Operate, and Operations Count Signal. Alarm conditions are continuously displayed in the Metering & Status screen. TCC300 User Manual...
  • Page 204 Cam Follower. The Alarms Dialog screen also provides the means to reset the Motor Seal-in Failure Alarm/Block, the Low Current Block, the Run Through Neutral Fail to Operate Alarm, Master/Follower Lockout and Peer to Peer Lockout. TCC300 User Manual...

  • Page 205: Wakeup Screens

    The display can also be directed to a specific parameter by utilizing the Up or Down pushbuttons. Pressing the EXIT pushbutton will stop the cycling display on the displayed parameter. Press EXIT again to return to the User Lines screen. TCC300 User Manual...
  • Page 206 Open File when in File mode or the Device when TCC600® is connected to a device. Close The Close command cancels any Wakeup Screen changes before the changes have been sent to either the Device or Open File. TCC300 User Manual...

  • Page 207: Data Logging

    A total of 6 Mbytes (100,000 records) of data can be saved in non volatile memory. When connected to a TCC300 Tapchanger Control the Data Logging feature provides the user with the ability to initiate data logging of all control parameters to the selected control for downloading at a later time.
  • Page 208 This submenu item when selected, displays the Data Log Download Screen which allows selection of the parameters and date/time range to be retrieved. Selecting "Download" initiates the retrieval of the current data logging file from the control. TCC300 User Manual...

  • Page 209: Harmonics Setup

    Current Harmonics for monitoring relative to a Voltage and Current threshold setting. Whenever any selected Voltage or Current Harmonic exceeds their respective threshold if selected in Sequence of Events setup will initiate Sequence of Events recording. The threshold level is set as a percentage of the fundamental. TCC300 User Manual...

  • Page 210: Oscillograph

    The Oscillograph Recorder provides comprehensive data recording (voltage, current and status input/output signals) for all monitored waveforms (at 16 samples per cycle). Oscillograph data can be downloaded using the communications ports to any Windows personal computer running the TCC600® Communications Software. Once downloaded, TCC300 User Manual...
  • Page 211 For example, a setting of 80% will result in a record with 20% pre-trigger data and 80% post-trigger data. TCC300 User Manual...
  • Page 212 Communications Software by navigating to the "Oscillography Message" (Setup/ Oscillograph/Front Panel Message) dialog screen and selecting "Enable". It can also be enabled from the HMI by navigating to the "Communication HMI" menu. GUID-AD7616A3-48B4-470D-B84F-0A0543ADD728 V1 EN Figure 134: Oscillograph Front Panel Message Dialog Screen TCC300 User Manual...
  • Page 213 The Retrieve command initiates a sequence of dialog screens to download the Oscillograph data from the currently connected control. Oscillograph data must be retrieved from the control in a Comtrade file (*.cfg) in order to be viewed. TapPlot® can be utilized to view the file contents. TCC300 User Manual...
  • Page 214 Section 4 1VAC388793-MB A TCC600 GUID-D8C914BE-C38E-407B-B8DC-67571D3A9FDC V1 EN Figure 136: Retrieve Oscillograph Record Dialog Screen TCC300 User Manual...

  • Page 215: Sequence Of Events

    After selections are made in the OR Gate and AND Gate dialog screens the user must select either OR or AND logic to initiate the Sequence of Events recorder. Selecting SAVE then writes the settings to the control. TCC300 User Manual...
  • Page 216 Section 4 1VAC388793-MB A TCC600 GUID-BF519BAB-7DC5-410B-9F18-CD497208D5EE V1 EN Figure 138: Sequence of Events Trigger Logic and Element Selection Dialog Screen GUID-7D753199-D1A2-4C2D-884A-CC02CF6834F9 V1 EN Figure 139: Sequence of Events Pickup/Dropout Edge Sensitive OR Gate Setup Dialog Screen TCC300 User Manual...
  • Page 217 Section 4 1VAC388793-MB A TCC600 GUID-EC49D1D9-D642-4A0E-8127-6388DD1A6A1C V1 EN Figure 140: Sequence of Events Pickup Level Sensitive AND Gate Setup Dialog Screen TCC300 User Manual...
  • Page 218 Sequence of Events Dropout Level Sensitive AND Gate Setup Dialog Screen Retrieve The Retrieve command downloads the events from the currently connected control. Events must be retrieved from the control and stored in a file in order to be viewed. TCC300 User Manual...
  • Page 219 • Tap Position • Motor Current • Load Current • Resettable Operations Counter • RMS Voltage • Meter Out Voltage • RTN Success Counter • Profile Number • Time Stamp • Trigger Status • Voltage Harmonics Magnitude TCC300 User Manual...
  • Page 220 Current Harmonics Status (31) GUID-BAF63489-005D-4884-A8EA-A4F80902F00C V1 EN Figure 143: View Sequence of Events Record Dialog Screen Clear The Clear command clears out the Sequence of Events recorder. GUID-D0BD2C44-414D-48FC-B223-D19162B126C4 V1 EN Figure 144: Clear Sequence of Events Record Dialog Screen TCC300 User Manual...

  • Page 221: Cbema Events

    Event 4, 1 – 60 cycles. When Pickup is set to less than 100% it operates as a sag (under voltage) function, and when it is greater than 100% it operates as a swell (over voltage) function. GUID-B2EEC973-DB34-457C-B220-832923151E0D V1 EN Figure 145: CBEMA Setting Dialog Screen TCC300 User Manual...

  • Page 222: Display All Settings Command

    Display All Settings Command Selecting Display All Settings displays the All Setpoints dialog screen. This dialog screen contains the settings for each control function within a single window to allow scrolling through all control setpoint and configuration values. TCC300 User Manual...
  • Page 223 Section 4 1VAC388793-MB A TCC600 GUID-76DDE8BF-4A38-4B24-8C76-ADD0DB605A36 V1 EN Figure 146: All Setpoints Dialog Screen TCC300 User Manual...

  • Page 224: Utility Menu

    Control Information • Change User Access Code • Set Date & Time • Device Discovery • Multi Level Access Code • SD Card Access Code • IEC 61850 • • Peer to Peer Paralleling Configuration • Master/Follower Configuration TCC300 User Manual...

  • Page 225: Remote Control

    Auto Control via Communication (Comm Block) setting is available. • When the Auto/Manual Switch Type is set to "SCAMP" the SCAMP Auto/Manual Control setting is available. GUID-53E63F94-8E89-48E6-8C7D-3CB55622B3C2 V1 EN Figure 148: Remote Control Screen for Toggle or None Auto/Manual Switch Type TCC300 User Manual...
  • Page 226 The SCAMP Control feature allows the user to remotely observe the status of the Adapter Panel SCAMP pushbutton (when equipped). This feature also allows the user to change the state of the Local SCAMP pushbutton on the Adapter Panel/Control. TCC300 User Manual...

  • Page 227: Control Information

    4.10.6.3 Change User Access Code The User Access Code Level 1 and User Access Code Level 2 protect access to the control from the front keypad and TCC600. TCC300 User Manual...
  • Page 228 Enter a new Level 1/Level 2 six digit alphanumeric User Access Code. Enter the User Access Code from Step 2, in Confirm New User Access Code. Select Save. TCC600 will display a Save to Device confirmation screen. Select Yes. TCC600 will return to the Main Screen. TCC300 User Manual...

  • Page 229: Set Date & Time

    Select Utility/Set Date & Time from the TCC600® toolbar. TCC600 will display a Warning regarding time stamped values. Select OK. GUID-2C0D517B-47AA-4E8A-92A5-874A50C0B30B V1 EN Figure 152: Set Date/Time Warning Dialog Screen From the Set Control Date/Time dialog screen select either "Control Clock" or "PC Clock". TCC300 User Manual...
  • Page 230 If "PC Clock" was selected and the Date/Time of the PC is the desired time to be set in the control, then select Save. • If "Control Clock" was selected, input the desired Date/Time, then select Save. TCC600 will respond with a Reset Demand and Energy warning screen. TCC300 User Manual...

  • Page 231: Device Discovery

    The Device Discovery menu selection can be used when the control exists on an Ethernet network. It allows the user utilizing TCC600® to discover TCC300 ABB products on the network without needing to know the individual IP Addresses of other controls. When a control is found and selected the user can send and receive DNP Configuration files, IEC 61850 CID files and receive Access Code Log files.

  • Page 232: Multi Level Access Code

    Once a control has the list, the user can download a log of date and time each access code was used to access the control as well as when that access was terminated. GUID-3DAE0E58-9A7A-40EB-89D2-A92BCFE7B994 V1 EN Figure 156: Multi Level Access Code Dialog Screen TCC300 User Manual...

  • Page 233: Sd Card Access Code

    The IEC 61850 menu selection (when purchased) provides the user with access to the IEC 61850 Protocol Configuration Editor. GUID-A923C81F-A8CD-489B-97B3-9AFE2D718005 V1 EN Figure 158: IEC 61850 Configuration Editor Dialog Screen The following Configuration Editor features are provided: TCC300 User Manual...
  • Page 234 CID File Identifier and the Non-Standard Data Definition document (.pdf) for reference. Sending IEC 61850 configuration files Start the TCC600® Communications Software on the PC. Connect to the TCC300 control. Select Utility/IEC61850/Configuration File/Send. TCC600 will display the "Authentication Key Generated Successfully" confirmation screen.
  • Page 235 IEC Configuration File Uploaded Successfully Confirmation Screen Receiving IEC 61850 configuration files Start the TCC600 Communications Software on the PC. Connect to the TCC300 control. Select Utility/IEC61850/Configuration File//Receive. TCC600 will display the "Save As" dialog screen with a default file extension of "*.cid".

  • Page 236: Dnp

    The DNP Configuration Editor menu selection opens the TCC300 DNP Configuration Editor dialog screen which provides the user with the following capabilities: • TCC300 default DNP configuration files (*.xml) can be loaded for editing or become the basis for new DNP configuration files. •...
  • Page 237 See Appendix C for detailed information. GUID-B874B54E-A407-40AE-85C1-067D6AC561D7 V1 EN Figure 164: TCC300 DNP Configuration Editor Dialog Screen Source Address Validation The Source Address Validation feature is available from the Utility/DNP menu selection. When Source Address Validation is enabled it applies only when DNP3.0 Protocol has been selected regardless of the physical interface.
  • Page 238 DNP configuration file from the control. DNP File Identifier The DNP File Identifier menu selection when selected displays the DNP File Identifier that is loaded onto the control. GUID-10E3B0BF-81EB-400C-B7BC-BD1D28B0DADE V1 EN Figure 167: DNP File Information Dialog Screen TCC300 User Manual...
  • Page 239 From the TCC600® Main Screen select Utility/DNP/Send DNP Configuration File. TCC600 will display the Authentication Key Generated dialog screen. GUID-05A47015-EBDE-4BE3-B4DA-60BA37437FC2 V1 EN Figure 169: Authentication Key Generated Dialog Screen Select OK. TCC600 will display the Open File Dialog screen with a default *.xml file extension. TCC300 User Manual...
  • Page 240 Select the target file, then select Open. TCC600 will display the DNP Send status screen. GUID-58A93588-7D97-4A96-B5B7-71933BB3DA4D V1 EN Figure 171: Send Status Screen When the DNP Configuration file has been uploaded TCC600® will display a confirmation screen. Select OK. TCC600 will return to the Main Screen. TCC300 User Manual...
  • Page 241 GUID-EEE054A1-CA8F-494B-8905-3BCC32C42C8F V1 EN Figure 172: DNP Upload Complete Screen Downloading DNP configuration files From the TCC600® Main Screen select Utility/DNP/Receive DNP Configuration File. TCC600 will display the Save As dialog screen with a default *.xml file extension. TCC300 User Manual...
  • Page 242 When the DNP Configuration file has been downloaded TCC600 will display a confirmation screen. Select OK. TCC600 will return to the Main Screen. GUID-E87C5597-C70F-45AB-909E-F7E053E4909A V1 EN Figure 174: Download Complete Dialog Screen TCC300 User Manual...

  • Page 243: Peer To Peer Paralleling Configuration

    Poll multiple status information GUID-C8439FC3-CE88-4E61-8E98-6570DABF1599 V1 EN Figure 175: Delta VAr Peer to Peer Paralleling Configuration Tool 4.10.6.11 Master/Follower Configuration The Master/Follower Configuration menu selection (when purchased) provides the user with access to the Master/Follower Configuration Tool dialog screen. TCC300 User Manual...

  • Page 244: Send Firmware Update

    Firmware updates may be uploaded at any time, as the control settings are not affected. Sending a firmware update to TCC300 Remove the control from service. From the TCC600® Main Screen select Utility/Send Firmware Update. TCC600 will display the Open file dialog screen with a default *.bot file extension.
  • Page 245 Section 4 1VAC388793-MB A TCC600 GUID-A36BE431-EAE7-4EDE-BEE6-5C9E6A13C067 V1 EN Figure 177: Open File Dialog Screen Select the target file, then select Open. TCC600 will display the Firmware Upload dialog screen. GUID-BE0A294D-BF50-4D0A-8412-EC93A8D2E22E V1 EN Figure 178: Firmware Upload Screen TCC300 User Manual...
  • Page 246 From the Upload dialog screen select OK. TCC600 will display the Send Status Screen. GUID-BE0A294D-BF50-4D0A-8412-EC93A8D2E22E V1 EN Figure 179: Firmware Upload Screen GUID-58A93588-7D97-4A96-B5B7-71933BB3DA4D V1 EN Figure 180: Send Status Screen When the file transfer has been completed TCC600 will display a Firmware Upload Confirmation screen and close communications. TCC300 User Manual...

  • Page 247: Convert Datalog File To Csv Format

    4.10.6.14 Convert Binary Soe File to .SOE Format This feature allows the user to convert binary Soe files downloaded from third party software to the Beco (.SOE) format for viewing in the TCC600 SOE Viewer TCC300 User Manual...

  • Page 248: Windows Menu

    TCC600® windows. 4.10.8 Help menu GUID-A1844CB4-CC46-4A6F-B716-481CB3F17144 V1 EN Figure 184: Help menu The Help toolbar item provides the user with information about the control and the firmware version that is installed in the unit. TCC300 User Manual...

  • Page 249: Tapplot Analysis Software

    The TapPlot® Analysis Software operates in conjunction with all TCC600® Communications Software on any computer running Windows™. TapPlot allows the user to plot and print tap data (comtrade*.cfg) retrieved from ABB TCC300 series Digital Tapchanger Controls. TapPlot® is a windows based program for viewing the data that has been retrieved using the Data Logging feature of TCC600®.
  • Page 250 TapPlot Main Screen Data Time Stamp Display Right-Click Filter Menus Right-Click menus are available to allow filtering of the data results. Figure 188 Figure 189 show examples of the right-click menus available in either a Datalog or Oscillograph file. TCC300 User Manual...
  • Page 251 Section 4 1VAC388793-MB A TCC600 GUID-360489F0-7E6D-4F20-900E-35B0E454A957 V1 EN Figure 188: Datalog File Right-Click Filter Menu GUID-348A389C-34E1-4227-B86B-F09913FF99F7 V1 EN Figure 189: Oscillograph File Right-Click Filter Menus TCC300 User Manual...
  • Page 252 Print the displayed TapPlot data. • A Print Preview of the displayed TapPlot data. • Select the printer and printer settings to be used. • Select from previously viewed .cfg files (the last eight files displayed). • Exit the TapPlot program. TCC300 User Manual...
  • Page 253 Zoom Out, decrease the resolution of the tap data displayed on the screen. • View ALL, returns the display to include all data within the record. • Select which Tool Bar (Toolbar/Status Bar) is available on the display window. TCC300 User Manual...

  • Page 254: Settings Menu

    Select Waveform allows the selection of any of the following Data Log Tap Parameters to be plotted or printed: • Load Voltage (V) • Compensated Voltage (V) • Primary Watts (W) • Primary (VA) • Primary (VAr) • Load Current (A) • Power Factor • Frequency TCC300 User Manual...
  • Page 255 The Waveform selections are made from the Select Waveform screen. GUID-DF06204F-C7A1-427E-8C8A-53D3B0068484 V1 EN Figure 194: Select Waveform Dialog Screen Select Color provides the user with the capability to change Foreground and Background display color of individual Waveform traces for customized plotting. TCC300 User Manual...
  • Page 256 Section 4 1VAC388793-MB A TCC600 GUID-D47FBA17-9BD8-485B-8FA3-D8170FA12EB3 V1 EN Figure 195: Select Color Dialog Screen Change Scale provides the user with the capability to change the scaling of the displayed parameter. GUID-D170B6AB-1650-4B0D-B45C-C6F4C8285FED V1 EN Figure 196: Change Scale Screen TCC300 User Manual...
  • Page 257 Figure 198: Help menu The Help menu provides access to the Quick Guide which provides basic information about TapPlot menus and commands. The About command provides version information for TapPlot. GUID-2304F603-12F0-45C7-A7DC-5297CC1F7C74 V1 EN Figure 199: About TapPlot Screen TCC300 User Manual...

  • Page 258: Starting Tapplot

    Select the TapPlot menu item from the TCC600 Menu (Utility/TapPlot.) The TapPlot Window and Toolbar is displayed. GUID-4E962761-E3FB-4EE1-B627-E82719F1446E V1 EN Figure 200: TapPlot Main Window with Submenus Select File/Open from the menu, and browse for the .cfg file. Open the file. TapPlot should display the saved data. TCC300 User Manual...
  • Page 259 Section 4 1VAC388793-MB A TCC600 GUID-C26288F6-DB8F-4FE8-8E48-48A29DAF9C41 V1 EN Figure 201: TapPlot Window with Data Logging Data Example GUID-9AB72BE4-9AB7-42EE-981B-60877DB723E9 V1 EN Figure 202: TapPlot Window with Oscillograph Data Example TCC300 User Manual...

  • Page 261: Section 5 System Setup

    The Level 1 Access Code, if set, is required to make setpoint changes. If the Level 1 Access Code is set to all zeros, this request for an Access Code will not be seen and changes can be made without an Access Code. The default Level 1 Access Code is 000000. TCC300 User Manual...

  • Page 262: Setting Level 1 Or Level 2 User Access Codes From The Hmi

    The Level 3 Access Code is required to make changes to calibration settings on the control. Contact ABB Customer Service for TCC300 Level 3 Access Codes. Record all user access codes in a secure location. Contact the factory if the user access code is lost or forgotten.

  • Page 263: Setting Level 1 Or Level 2 User Access Codes From Tcc600

    Input a new Level 1/Level 2 six digit alphanumeric User Access Code. Input the User Access Code from Step 2, in Confirm New User Access Code. Select Save. TCC600 will display a "Save to Device" confirmation screen. TCC300 User Manual...

  • Page 264: Setting Multi Level Access Codes From Tcc600

    Access Codes, the list can be saved to either the host computer or to the control. The Access Code file is encrypted for security measures. Select Utility/Multi Level Access Code/Send/Retrieve from the TCC600® toolbar. TCC600 will display the "Multi Level Access Code" dialog screen. TCC300 User Manual...
  • Page 265 TCC600 will display the "Access granted successfully" dialog screen. If not, re-enter a valid code. GUID-F92BF6AA-42BF-46FD-9EC3-F8DEE895EEBD V1 EN Figure 208: Access Key Dialog Screen Select OK, TCC600® will display the "Authentication Key generated successfully" dialog screen. TCC300 User Manual...

  • Page 266: User Lines

    Each line of this display can have up to 20 ASCII characters. User Lines are factory preset with "ABB" for Line 1 and "TCC300" for Line 2. When ENT is pressed at the Communications/HMI/User Line 1 or User Line 2 menu, an underline cursor is displayed under the left-most digit.

  • Page 267: Setting User Lines From Tcc600

    Utilizing the arrow pushbuttons enter the new Line 1/Line 2 user line(s), then press the ENT pushbutton. The following will be displayed. User Line 1 E ABB 5.1.2.2 Setting user lines from TCC600 Select Utility/Control Information from the TCC600® toolbar. TCC600 will display the Control Information dialog screen.

  • Page 268: Setting Time/Date And Daylight Savings From The Hmi

    Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Daylight Savings disable C Utilizing the Up/Down arrow pushbuttons select "ENABLE", then press the ENT pushbutton. The following will be displayed: Daylight Savings ENABLE TCC300 User Manual...

  • Page 269: Setting Date/Time And Daylight Savings From Tcc600

    Select Utility/Set Date & Time from the TCC600® toolbar. TCC600 will display a Warning regarding time stamped values. Select OK. GUID-2C0D517B-47AA-4E8A-92A5-874A50C0B30B V1 EN Figure 212: Set Date/Time Warning Dialog Screen From the Set Control Date/Time dialog screen select either "Control Clock" or "PC Clock". TCC300 User Manual...
  • Page 270 If "PC Clock" was selected and the Date/Time of the PC is the desired time to be set in the control, then select Save. • If "Control Clock" was selected, input the desired Date/Time, then select Save. TCC600 will respond with a Reset Demand and Energy warning screen. TCC300 User Manual...

  • Page 271: Oscillograph Setup

    Samples/Cycle – The number of samples/cycle can be selected to either 16, 32 or 64 samples/cycle. • Post-Trigger Delay – A post-trigger delay of 5% to 95% must be specified. After triggering, the recorder will continue to store data for the programmed portion of the TCC300 User Manual...

  • Page 272: Setting Up The Oscillograph Recorder

    When not connected to the control, the Send selection does not save the Oscillograph Recorder settings to an open file. From the TCC600® Main Screen menu, select Setup/Oscillograph/Setup. TCC600 will display the Oscillograph Setup dialog screen. TCC300 User Manual...
  • Page 273 TCC600, or automatically, using programmed status inputs or outputs. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. Select OK. TCC600 will display a "Setpoints Successfully Written to Control" confirmation screen. TCC300 User Manual...

  • Page 274: Sequence Of Events Recorder

    TCC600. Table 55: Sequence of Events Recorder Triggers Sequence of Events Recorder Triggers State Raise Command Initiated Lower Command Initiated VR Contact 1 True VR Contact 2 True Table continues on next page TCC300 User Manual...
  • Page 275 True Individual Tap Wear Alarm Active Event Logic Combinations of the trigger signals in Table 54 can be AND’ed and OR’ed to produce the desired trigger logic. Figure 217 illustrates the trigger logic that can be applied. TCC300 User Manual...

  • Page 276: Setting Up The Sequence Of Events Recorder

    When not connected to the control, the Save selection does not save the Sequence of Event settings to the open file. From the TCC600® Main Screen menu select Setup/Sequence of Events/Setup. TCC600 will display the Sequence of Events Setup dialog screen. TCC300 User Manual...
  • Page 277 If an "OR" type trigger logic is desired, then select "Pickup Dropout Edge Sensitive". TCC600 will display the "OR gate setup" dialog screen. Select the desired "OR gate setup", Pickup and/or Dropout trigger parameters, and then select OK. TCC600 will return to the Sequence of Events setup dialog screen. TCC300 User Manual...
  • Page 278 If an "AND" type trigger logic is desired, then select the AND "Pickup" or "Dropout". TCC600 will display the applicable dialog screen. Select the desired "AND gate setup" Pickup and/or Dropout trigger parameters, then select OK. TCC600 will return to the Sequence of Events setup dialog screen. TCC300 User Manual...
  • Page 279 Section 5 1VAC388793-MB A System setup GUID-EC49D1D9-D642-4A0E-8127-6388DD1A6A1C V1 EN Figure 220: Sequence of Events Pickup Level Sensitive AND Gate Pickup Setup Dialog Screen TCC300 User Manual...

  • Page 280: Wakeup Screens

    GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 222: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to Control" confirmation screen. Wakeup screens If the "Wake/EXIT" pushbutton is selected, then control will respond as follows: TCC300 User Manual...

  • Page 281: Selecting Wakeup Screen Parameters

    Smart Flash SD Card menu item will be present. All Wakeup screen parameters can be saved to the Smart Flash SD Card in *.csv format. 5.4.1 Selecting wakeup screen parameters Select Setup/Wakeup Screens from the TCC600® toolbar. TCC600 will display the "Wakeup Screen Menu Setup" dialog screen. TCC300 User Manual...

  • Page 282: Communication

    Select OK. TCC600 will display a "Setpoints Successfully Written to Control" confirmation screen. Communication The communication ports provide access to all features, including metering, software updates, and programming of all functions. This is accomplished using a connection from TCC300 User Manual...
  • Page 283 Ethernet Port supports DNP over TCP/IP and UDP; MODBUS over TCP/IP and UDP protocol and IEC 61850 over TCP/IP protocols simultaneously. The user must select the protocol that is to be used with the TCC300 Tapchanger Control's RS485/Fiber Optic Port.

  • Page 284: Enabling Communication Access Security And Timeout From The Hmi278

    ENT pushbutton. The desired Comm Access timeout value will be displayed. 5.5.2 Enabling communication access security and setting timeout from TCC600 Select Communication/Setup/Communication Access Security from the TCC600® toolbar. TCC600 will display the "Communication Access Security" dialog screen. TCC300 User Manual...

  • Page 285: Source Address Validation

    Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Src Addr Validation disable C Utilizing the arrow pushbuttons select "ENABLE", then press the ENT pushbutton. The desired Source Address Validation mode will be displayed. TCC300 User Manual...

  • Page 286: Enabling Source Address Validation From Tcc600

    9 feeders, F1-F9, grouped as shown. Each feeder has 3 controls, one for each phase. Each control will have 3 addresses assigned to it. For example: control D1 on Feeder F4 in substation S2 will have the following. TCC300 User Manual...
  • Page 287 0x4003 instead of 3 different commands sent to D1, D2 and D3 individually. Similarly, invoking voltage reduction on an entire substation requires a direct operate command without acknowledge to be sent to that substation address e.g. substation S2 ( address 0x5001). TCC300 User Manual...
  • Page 288 Section 5 1VAC388793-MB A System setup GUID-52345AEC-272A-449B-ACDD-144AE3A075EA V1 EN Figure 226: Multiple Client, Feeder and/or Substation Addressing The same concept applies to network configuration. TCC300 User Manual...
  • Page 289 In order to use the Substation and Feeder addresses over ethernet, the user must send the commands as mentioned above using DNP over UDP instead of TCP and must use 255.255.255.255 as the IP address to send to (the DNP Broadcast IP address). TCC300 User Manual...

  • Page 290: Setting Substation Address From The Hmi

    Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Feeder Address 0 Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Feeder Address 0 C TCC300 User Manual...

  • Page 291: Setting Communication Addresses From Tcc600

    Select Communication/Setup/Change Address from the TCC600® toolbar. TCC600 will display the "Change Address Warning" dialog screen. GUID-AF9E62BF-79B7-4EEA-A49D-C9C78944C74F V1 EN Figure 228: Change Address Warning Dialog Screen Select Yes. TCC600 will display the "Change Communication Address" dialog screen. TCC300 User Manual...

  • Page 292: Automatic Mode Blocking

    Power Off selection is Save, then the Automatic Control Block will be reinstated at power up. • If Automatic Control has been Blocked using TCC600, and the Save Comm Block at Power Off selection is Don’t Save, then the Automatic Control Block will not be reinstated at power up. TCC300 User Manual...

  • Page 293: Comm Block Auto

    The Comm Block Auto at Power Off setting requires the "Auto/Manual Switch Type" in the configuration to be set to either "None" or "Toggle". Select Setup/Configuration from the TCC600® toolbar. TCC600 will display the "Configuration" dialog screen. TCC300 User Manual...

  • Page 294: Scamp Initialize On Power Up

    When Last Save is selected, the SCAMP switch is configured in such a way that upon the control performing a cold power up, the state of the SCAMP switch is initialized to the last saved state of the SCAMP switch prior to the control powering off. TCC300 User Manual...

  • Page 295: Setting Scamp Initialize On Power Up From The Hmi

    Setting SCAMP initialize on power up from TCC600 The "Auto/Manual Switch Type" setting in configuration must be set to "SCAMP" to effect this setting change. Select Setup/Configuration from the TCC600® toolbar. TCC600 will display the "Configuration" dialog screen. TCC300 User Manual...

  • Page 296: Optional Ethernet Port

    The optional Ethernet Port is available through an RJ45 (10/100 Base-T) or a (100 Base- Fx) Fiber Optic interface for ethernet communication to the TCC300. The port supports up to 17 concurrent connections. The maximum number of allowed DNP connections is five.

  • Page 297: Configuring Ethernet Port From Tcc600

    "Successfully Connected Level 2" screen and then display the connected version of the TCC600 Main Screen with Level 2 Access. From the Communication drop-down menu, select Setup/Ethernet Settings. TCC600 will then display the Setup Ethernet dialog screen. TCC300 User Manual...
  • Page 298 Section 5 1VAC388793-MB A System setup GUID-F33E119B-6B7F-46D6-BAAC-641D2E385712 V1 EN Figure 234: Setup Ethernet Dialog Screen If the Ethernet network that the target control is connected to supports DHCP Protocol, then perform the following: TCC300 User Manual...

  • Page 299: Configuring Network Time Synchronization From Tcc600

    Network Time Synchronization requires the SNTP (Simple Network Time Protocol) "Server Name" or "Server IP Address" to be known and also the Control Location "Time Zone". From the Communication drop-down menu, select Setup/Ethernet Settings. TCC600® will then display the "Setup Ethernet" dialog screen. TCC300 User Manual...
  • Page 300 TCC600 will search for the corresponding IP Address. 2.2. If the server IP Address is known, enter the IP Address. Select the Time Zone that the control resides in, then select "Save". TCC600 will display a "Setpoints Successfully Written to Control" Confirmation Screen. TCC300 User Manual...

  • Page 301: Configuring The Control's Ethernet Port From The Hmi For Use On A Network That Supports Dhcp Protocol

    Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: DHCP Enable disable C Utilizing the Up/Down arrow pushbuttons, select "disable", then press the ENT pushbutton. The following will be displayed. DHCP Enable disable TCC300 User Manual...
  • Page 302 MODBUS port and DNP port settings, proceed to setting the MODBUS and DNP ports from the HMI. If a Keepalive Time duration other than 7200 seconds is desired, proceed to setting the Ethernet keepalive time from the HMI. Enable Source Address Validation if desired. TCC300 User Manual...

  • Page 303: Setting The Modbus And Dnp Ports From The Hmi

    Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Keepalive time 7200 sec C Utilizing the arrow pushbuttons enter the desired Keepalive Time value, then press the ENT pushbutton. The desired Keepalive Time value will be displayed. TCC300 User Manual...

  • Page 304: Rs-485/Fiber-Optic Port

    1VAC388793-MB A System setup 5.10 RS-485/Fiber-optic port TCC300 COM Port can be selected for two different configurations: RS‑485 or Fiber Optics. 5.10.1 Configuring RS-485/fiber-optic port from the HMI This procedure provides the steps necessary to setup all RS-485 and Fiber Optic parameters.

  • Page 305: Configuring Rs-485/Fiber-Optic Port From Tcc600

    Fiber connection on the side of the control in the on position towards the rear of the control. Enter the desired settings for the following parameters: • Protocol • Baud Rate • Parity TCC300 User Manual...

  • Page 306: Rs-232 Port

    "RS232" is displayed. Press the Down arrow pushbutton once. The unit will display the following: Protocol MODBUS Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Protocol MODBUS C TCC300 User Manual...

  • Page 307: Configuring Rs-232 Port From Tcc600

    Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. Select OK. TCC600 will display a "Setpoints Successfully Written to Control" confirmation screen. If DNP3.0 was selected in Step 2 and Source Address Validation is desired, proceed to enabling Source Address Validation. TCC300 User Manual...

  • Page 308: Installation Of Modems

    Connect the modem to a telephone line, then energize the modem. 5.12.2 Initializing the PC modem from TCC600 Verify that the modem is connected as described in "Connecting the PC Modem". Open TCC600, then select the Connect/Modem menu item. TCC600 will display the Modem Connection Dialog screen. TCC300 User Manual...

  • Page 309: Connecting The Local Modem To The Control

    Connecting the local modem to the control Setup of the modem attached to the control may be slightly complicated. It involves programming parameters (using the AT command set), and storing this profile in the modem’s nonvolatile memory. TCC300 User Manual...
  • Page 310 Connect the modem to a telephone line, then energize the modem. The modem attached to the control must have the following AT command configuration: TCC300 User Manual...

  • Page 311: Optional Bluetooth

    The following lists the initialization scheme and setpoint options available for Bluetooth. The TCC300 provides generic serial Bluetooth service. The user must select the generic serial service among any other listed services, if the user’s Bluetooth device doesn’t automatically recognize the available service.
  • Page 312 Bluetooth module functions according to the ABB values. Following a control power cycle, the TCC300 hardware is checked for Bluetooth by sending an AT command and waiting for an ‘OK’ response. If no response is received, a ‘Bluetooth not present’...

  • Page 313: Configuring Bluetooth From The Hmi

    1VAC388793-MB A System setup 5.13.1 Configuring bluetooth from the HMI In order to setup the Bluetooth feature on the TCC300 from the HMI the following conditions must be present: • The Bluetooth Factory Option must be enabled on the control •...

  • Page 314: Configuring Bluetooth From Tcc600

    19. If DNP3.0 was selected as the protocol and Source Address Validation is desired, proceed to enabling Source Address Validation. 5.13.2 Configuring bluetooth from TCC600 In order to setup the Bluetooth feature on the TCC300, the following conditions must be present: TCC300 User Manual...
  • Page 315 2.1. If the Bluetooth hardware is present, then select "OK" to enable. TCC600 will then display the Bluetooth Information dialog screen. Go to Step 3. 2.2. If the Bluetooth hardware is not present, then select "Cancel". TCC600 will return to the Main screen. TCC300 User Manual...
  • Page 316 Verify that removing power to the control will not cause upset operation conditions on the control. Remove power to the control, and then reapply power to the control. The Bluetooth f eature is now available for use. Consult the Bluetooth wireless device TCC300 User Manual...

  • Page 317: Setting Up Bluetooth Mode1 From Tcc600

    Section 5 1VAC388793-MB A System setup documentation that is to be used to communicate with the TCC300 for setup information. If DNP3.0 was selected in Step 3 and Source Address Validation is desired, proceed to enabling Source Address Validation. 5.13.3 Setting up bluetooth MODE1 from TCC600 When the control’s Bluetooth module is set to MODE1, the only way to connect to the...

  • Page 318: Resetting Bluetooth Module From Tcc600

    Bluetooth Reset -DONE- 5.13.5 Resetting bluetooth module from TCC600 The Bluetooth Module can be reset to ABB factory values if necessary. Select Communication/Setup/Bluetooth Settings from the TCC600® toolbar. TCC600 will display the "Bluetooth Information" dialog screen. Select "Reset Control Bluetooth Module". TCC600 will respond with a "Bluetooth Reset Command Sent Successfully"...

  • Page 319: Resetting Bluetooth Passkey From The Hmi

    "Bluetooth" is displayed. Press the Down arrow pushbutton as necessary to navigate to the "Bluetooth Pass Reset" menu item. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: TCC300 User Manual...

  • Page 320: Resetting Bluetooth Passkey From Tcc600

    Select "Set Password". TCC600 will display the "Bluetooth Authentication Password" dialog screen. GUID-16FCDC4F-5A98-40AD-90E8-2DEB5412D45C V1 EN Figure 246: Bluetooth Authentication Password Dialog Screen Enter the "Old" Password and then enter the desired "New" Password (up to 16 characters). TCC300 User Manual...

  • Page 321: Scada Heartbeat

    SCADA HeartBeat, when enabled, provides an additional set of control settings called HeartBeat DNP points (HBBandcenter (Forward), HBBandwidth (Forward), etc), that are only accessible through communications utilizing the DNP protocol. Although LTC and Regulator modes are mutually inclusive (meaning if one of the options is selected, the TCC300 User Manual...
  • Page 322 • Voltage Reduction 3 As the TCC300 has 4 different setpoint profiles to choose from, when the SCADA HeartBeat is inactive, the previously selected active profile is used. In order to determine the actively used settings a third group of DNP points called the Active DNP points ("Active Bandcenter (Forward)", "Active Bandwidth (Forward)"...
  • Page 323 4. Object 40 Point 212 is used for Voltage Reduction Timer Reload Value. V Red Timer Stop Voltage Reduction Proceed to Next Step GUID-C6C77AFC-E11B-4FDF-B3AC-561592EA2E59 V1 EN Figure 248: SCADA HeartBeat LTC and Regulator DNP 3.0 Protocol Sequence TCC300 User Manual...
  • Page 324 System setup SCADA HeartBeat for Profile Switching In the TCC300 algorithm, the user will use Object 40 point "ScadaHB Profile Switch" (default Point: 79) to renew the Direct HeartBeat timer (writing to point 79), lower 12 bits of the data will contain the timer reload value in minutes and the most significant 4 bits will have the profile number to be activated when the timer expires.
  • Page 325 IEC 61850 protocol is purchased. The HeartBeat mode for the IEC 61850 algorithm works exactly like profile switching HeartBeat mode in DNP, except that GOOSE subscription is used in case of IEC 61850. The TCC300 subscribes to HeartBeat GOOSE message which has the following attributes:...
  • Page 326 Manual mode and the comm blk manual is also turned on (via comms or switch input), then the HeartBeat timer will continue to count down. If Comm Blk is turned off, then it will go back to HeartBeat Manual mode unless the HeartBeat manual timer has reached TCC300 User Manual...

  • Page 327: Setting Scada Heartbeat Option From Tcc600

    GUID-BB3EBE8A-3E09-4B7C-BA7E-2F7DC25F61B4 V1 EN Figure 250: SCADA HeartBeat Dialog Screen Select either "Disable," "LTC (DNP)," "Regulator (DNP)," "Profile Switching (DNP)" or "Profile Switching (GOOSE)". Select "Save". TCC600 will momentarily display a "Setpoints Successfully written to control" confirmation screen. TCC300 User Manual...

  • Page 329: Section 6 Configuration

    The Tapchanger Type Selection feature provides the user with the ability to set vendor specific regulator configuration settings in the control from TCC600®. These settings can be accessed through the traditional settings screens or from the Tapchanger Type Selections dialog screen located in the Setup dropdown menu. TCC300 User Manual...
  • Page 330 Figure 251: Tapchanger Type Selections Dialog Screen The selectable settings are available for the following vendor regulator models: • Siemens • Howard • General Electric • Cooper Spring Drive • Cooper Direct Drive • Cooper Quick Drive TCC300 User Manual...
  • Page 331 Regulator the control is being installed on and populate the settings specific to that Vendor Regulator type in a single menu. This menu will always display ABB recommended settings by default for each vendor when opening it, but the interface allows the user to make changes if desired, and save them to the control or settings file.

  • Page 332: Configuration

    The Alarm Relay will de-energize and generate an output without any of the conditions being enabled when power to the unit is lost. 6.2.1.1 Setting programmable alarm relay inputs from TCC600 Select Setup/Alarms from the TCC600 toolbar. TCC600 will display the Alarms dialog screen. TCC300 User Manual...
  • Page 333 Select the desired Programmable Alarm relay inputs. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 253: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...
  • Page 334 Section 6 1VAC388793-MB A Configuration GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN Figure 254: Setpoints Successfully Written To The Control Dialog Screen TCC300 User Manual...
  • Page 335 Use LEFT or RIGHT to navigate to desired Alarm Condition COMMUNICATION BLOCK MNTR 0000000000000001 C Press ENT to exit change mode and save settings block raise voltage UTIL 0000000000000001 C GUID-7564914D-E554-4966-8BCB-D75C77AAEDEB V1 EN Figure 255: Programmable Alarm Function Programming TCC300 User Manual...

  • Page 336: Setting Programmable Alarm Relay Inputs From The Hmi

    When the Auto/Man Switch Type is set to "SCAMP", the Programmable Alarm Function can be set to "Normal" or "As a Deadman Output". This option is used since the Deadman Output is not available. The default configuration setting is NORMAL. TCC300 User Manual...
  • Page 337 Mode (NORMAL or AS DEADMAN OUT), then press the ENT pushbutton. Setting Programmable Alarm relay mode from TCC600 The "Auto/Man Switch Type Selection" in configuration must be set to "SCAMP" to access this setting. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the Configuration dialog screen. TCC300 User Manual...
  • Page 338 Select the desired Programmable Alarm relay inputs. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 257: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 339: Op Count Signal Alarm

    Utilizing the Up/Down arrow pushbuttons enter the desired alarm value, then press the ENT pushbutton. 6.2.2.2 Setting Op Count Signal Alarm from TCC600 Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap Settings dialog screen. TCC300 User Manual...
  • Page 340 Op Count Signal Alarm setpoint (Alarm Limit). Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 260: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 341: Counters

    Depending on the condition of the counter contact switch, the X Mode Delay should be set between 10 - - 20 mS. For greater noise immunity a debounce window of 160 mS exists after valid count operation. TCC300 User Manual...
  • Page 342 The Cam Follower setting should be selected when a Cam Follower contact input is wired into the Counter contact input of the TCC300. The operation counter and resettable operation counter will increment when the counter input sees the cam follower open and then close.

  • Page 343: Setting The Operation Counter Configuration From The Hmi

    Drive regulator. For a Cooper Spring Drive or Direct Drive regulator, leave this selection "disable". 10. Press the Down arrow pushbutton, as necessary, until the "Cam Follower" screen is displayed. 11. Press the ENT pushbutton. The following will be displayed. Cam Follower TCC300 User Manual...

  • Page 344: Setting Operation Counter X Mode Delay From The Hmi

    (0 to 3000 ms), then press the ENT pushbutton. 6.2.3.4 Setting Operation Counter X Mode Delay from the HMI This feature is not functional unless Input Selection 1 is set to "Switch Status". TCC300 User Manual...

  • Page 345: Configuring The Operation Counter From Tcc600

    (0.5 to 60.5 Seconds), then press the ENT pushbutton. 6.2.3.5 Configuring the Operation Counter from TCC600 This feature is not functional unless Input Selection 1 is set to "Switch Status". Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap Settings dialog screen. TCC300 User Manual...
  • Page 346 Window" setting (0.5 to 60.5 seconds). Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 263: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 347: Resetting The Resettable Operation Counter From The Hmi

    Press ENT, a flashing "R" will be displayed. Press ENT again to reset the Operations Counter. 6.2.3.7 Resetting the Resettable Operation Counter from TCC600 Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap Settings dialog screen. TCC300 User Manual...
  • Page 348 Operation Counter section of the dialog screen. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 266: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 349: Presetting The Presettable Operation Counters From The Hmi

    0 to 999,999, then press the ENT pushbutton. 6.2.3.9 Presetting the Presettable Operation Counters from TCC600 To Preset the Operation and/or Neutral Counter from TCC600®, perform the following: Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap Settings dialog screen. TCC300 User Manual...
  • Page 350 Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 269: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 351: Inputs And Switch Configuration

    Information. The unit will display the following error message if applicable: Tap Info conflict Any Key to Continue Utilizing the Up/Down arrow pushbuttons, select "SWITCH STATUS" then press the ENT pushbutton. The applicable counter type must be selected in Tap Settings. TCC300 User Manual...

  • Page 352: Setting Input Selection 1 Operation Counter Input Configuration To Switch Status From Tcc600

    Figure 271: Configuration Dialog Screen Input Selection 1 is required to be set to "Switch Status" if "Contact KeepTrack 1R1L" or "Contact KeepTrack 1N" is selected for Tap Information. TCC600 will display the following Error Screen if applicable. TCC300 User Manual...
  • Page 353 GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 273: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN Figure 274: Setpoints Successfully Written To The Control Dialog Screen TCC300 User Manual...

  • Page 354: Motor Seal-In Failure Block

    Since the unit cannot detect the difference between this failure and the Stalled Tapchanger scenario, the block must be in effect. The block function of this feature can be disabled by the user if it is desired to TCC300 User Manual...
  • Page 355 The Motor Seal-in Failure Block is actuated on the second occurrence of a tapchange coincident with no motor seal-in current detected for 15 seconds in either direction. The block will be in effect in the direction that produced the second Motor Seal-in Failure TCC300 User Manual...

  • Page 356: Setting Input Selection 1 Operation Counter Input Configuration To Motor Seal-In From The Hmi

    Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Input Selection 1 SWITCH STATUS C Utilizing the Up/Down arrow pushbuttons, select "SEAL-IN INPUT", then press the ENT pushbutton. TCC300 User Manual...

  • Page 357: Setting Input Selection 1 Operation Counter Input Configuration To Motor Seal-In From Tcc600

    "Seal-In Input". TCC600 will display the Tap Information/Input Selection Error Screen if applicable. GUID-B6D4D46A-325E-40E8-98DC-360F2D08C41C V1 EN Figure 275: Tap Information/Input Selection Conflict Error Screen Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the Tap Configuration dialog screen. TCC300 User Manual...

  • Page 358: Setting Motor Seal-In Failure Alarm/Block From The Hmi

    Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu will advance to "CONFIGURATION". Press the Down Arrow pushbutton once. The unit will display the following: Tapchanger Type Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Tap Settings" menu. TCC300 User Manual...

  • Page 359: Setting Motor Seal-In Failure Alarm/Block From Tcc600

    Tap Settings Dialog Screen From the "Block Automatic Operation on Motor Seal-in Failure" section of the Tap settings screen select Motor Seal-in Failure "Enable" or "Disable". Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 360: Input Selection 2 (Non-Sequential Or Scada Cutout)

    Selection" menu. Press the Down arrow pushbutton, as necessary, until the "Input Selection 2" screen is displayed. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Input Selection 2 TCC300 User Manual...
  • Page 361 GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN Figure 281: Configuration Dialog Screen From the "Inputs and Switch/Input Selection 2" section of the dialog screen select either "Non-sequential" or "SCADA Cutout". Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 362: Input Selection 3 (Vr2 Or Aux)

    Selection" menu. Press the Down arrow pushbutton, as necessary, until the "Input Selection 3" screen is displayed. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Input Selection 3 TCC300 User Manual...
  • Page 363 Figure 284: Configuration Dialog Screen From the "Inputs and Switch/Input Selection 3" section of the dialog screen select either "VR2" or "Aux" for Input Selection 3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 364: Auto/Manual Switch Type

    Setting Auto/Man Switch Type from the HMI Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu will advance to "CONFIGURATION". Press the Down Arrow pushbutton once. The unit will display the following: TCC300 User Manual...

  • Page 365: Setting Auto/Manual Switch Type From Tcc600

    GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN Figure 287: Configuration Dialog Screen From the "Inputs and Switch/Auto/Man Switch Type" section of the dialog screen select either "None, Toggle or SCAMP". Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 366: Ratio Multipliers

    Primary quantities are displayed when voltage and current multipliers are set in the control. The voltage multiplier is: mult corr For a VT ratio of 7620/117 V and a voltage correction of 3 V, the multiplier is: TCC300 User Manual...

  • Page 367: Setting The Voltage And Current Multipliers From The Hmi

    Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Nameplate" menu. The following sequence of steps provide direction for setting the Current Multiplier. The steps necessary to set the Load Voltage, Source Voltage and Normalizing Voltage multipliers are similar. TCC300 User Manual...

  • Page 368: Setting The Voltage And Current Multipliers From Tcc600

    Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the Configuration dialog screen. GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN Figure 290: Configuration Dialog Screen Enter the Current, Voltage, Voltage Source and Normalizing Voltage Multipliers. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 369: Primary Power Display

    Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu will advance to "CONFIGURATION". Press the Down Arrow pushbutton once. The unit will display the following: Tapchanger Type Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Nameplate" menu. TCC300 User Manual...

  • Page 370: Setting Primary Power Display Selection From Tcc600

    GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN Figure 293: Configuration Dialog Screen From the "Primary Power Display" section of the dialog screen select either "Single Phase" or "Three Phase". Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 371: Correction Factors

    The maximum allowable continuous VT secondary voltage is 140 volts. The correction is made only in software. As a result, the value of VLoad read on the control display will differ from that measured at the voltmeter test terminals by the percent of the correction voltage. TCC300 User Manual...

  • Page 372: Setting Load And/Or Source Vt Correction Factors From Tcc600

    Utilizing the arrow pushbuttons, enter the desired Load (Source) VT Correction value from -15.0 to +15.0 Volts, then press the ENT pushbutton. 6.2.9.3 Setting Load and/or Source VT Correction Factors from TCC600 Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the Configuration dialog screen. TCC300 User Manual...
  • Page 373 Enter the Load and/or Source VT Correction Factor value(s) (–15.0 to +15.0 Volts). Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 297: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 374: Ct/Vt Phase Shift

    0° to 330° in 30° increments. By comparing system operating conditions with power flow direction and power factor as shown on the TCC300 Tapchanger Control, improper phase shift can be determined. An incorrect connection may be resolved using well-known phasor methods.

  • Page 375: Setting Ct/Load And/Or Ct/Source Phase Shift Quantities From The Hmi

    Utilizing the arrow pushbuttons, enter the desired CT/Load VT Phasing value from 0 to 330 Degrees (30 Degree increments), then press the ENT pushbutton. 6.2.9.6 Setting CT/Load and/or CT/Source Phase Shift Quantities from TCC600 Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the Configuration dialog screen. TCC300 User Manual...
  • Page 376 Degree Increments). Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 300: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 377: Auxiliary Current Transformer

    6.2.10 Auxiliary current transformer The current input rating of the TCC300 Tapchanger Control is 200 mA, continuous. Auxiliary CT's are necessary if primary currents exceed this value. The Current Transformer units display scaling selection is set in the Configuration menu to be 200 mA, 1 A or 5 A.

  • Page 378: Setting Auxiliary Current Transformer Units Display From Tcc600

    Figure 302: Configuration Dialog Screen From the "VT/CT Load/Aux Current Transformer" section of the dialog screen select either "200 mA, 1 Amp or 5 Amps". Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 379: Metering Factors

    Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN Figure 304: Setpoints Successfully Written To The Control Dialog Screen 6.2.11 Metering factors The control has the capability of displaying measured and calculated secondary quantities and calculated primary quantities. TCC300 User Manual...
  • Page 380 NOTE: The figure shows a Line-to-Ground VT and a single-phase CT. The system can also accommodate a Line-to-Line VT and a Phase-to-Phase connected CT. Transformer Indicates calculated quantities GUID-A3C2F09C-5B01-4938-AA65-3C56CF85FD08 V1 EN Figure 306: Secondary Quantity Metering and Primary Quantity Calculations for Transformer Applications TCC300 User Manual...

  • Page 381: Secondary

    When a Energy Metering screen is selected, the screen cycles continuously to indicate the total value, date and time the measurement was initiated. The E indicates that the measured value can be reset by pushing ENT. TCC300 User Manual...

  • Page 382: Demand History

    Where primary quantities are used, values displayed are single-phase or three-phase as defined in the Primary Power Display Screen of the Configuration Menu. When the TCC300 Tapchanger Control is used with an ABB adapter panel, the panel’s drag hands reset button only resets the mechanical drag hands of the regulator or LTC transformer.

  • Page 383: Frequency

    Utilizing the arrow pushbuttons, select the desired Load VT Configuration (Line-to- Line or Line-to-Ground), then press the ENT pushbutton. 6.2.12.2 Setting Load VT Configuration from TCC600 Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the Configuration dialog screen. TCC300 User Manual...
  • Page 384 "Line-to-Ground". Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 308: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 385: Output Selection

    SCADA INITIATED Manual Raise/Lower When the control is placed in Manual via SCADA, to perform a Manual Raise/Lower, the control will switch to the "Pulsed" output mode until the control is returned to "Auto". This TCC300 User Manual...

  • Page 386: Setting Output Configuration From The Hmi

    10. Utilizing the arrow pushbuttons, enter the desired "Output Pulse" (0.2 to 12.0 Sec) duration, then press the ENT pushbutton. 6.2.13.3 Setting Output Configuration from TCC600 Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the Configuration dialog screen. TCC300 User Manual...
  • Page 387 If "Pulsed " was selected, enter a "Pulse Width" value (0.2 to 12.0 seconds) Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 311: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 388: Motor Current Detection And Monitoring

    6.2.14 Motor current detection and monitoring The TCC300 includes a tapchanger Motor Current Measurement and Recording feature. The TCC300 tapchanger control measures the motor current during tapchange operations. The motor current is sampled at 64 samples per cycle and the total RMS value of the current is computed every cycle (60 Hz or 50 Hz cycle).

  • Page 389: Setting The Motor Current Detection Settings From The Hmi

    The steps to set the Average RMS Percent Change and Average Duration Percent Change are similar. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu will advance to "CONFIGURATION". Press the Down Arrow pushbutton once. The unit will display the following: TCC300 User Manual...

  • Page 390: Setting The Motor Current Detection Settings From Tcc600

    From the "Motor Current Settings" section of the dialog screen enter the desired Peak RMS Current, Average RMS Current and Average Duration settings (110% to 200%). Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 391: Regulator Type

    "regulate in reverse power" mode. General Electric VR-1 voltage regulators are available in two winding configurations; Type "A" non-inverted configuration and type "B" inverted configuration. These types refer to the internal power component connections. TCC300 User Manual...
  • Page 392 The control can be damaged if the PT tap selection jumper is not connected properly when the regulator is energized. The control is not powered if either the PT tap selection jumper or resistor is missing or open. TCC300 User Manual...

  • Page 393: Setting Regulator Type From The Hmi

    Utilizing the Up/Down arrow pushbuttons, select the desired Regulator Type (Type A or Type B), then press the ENT pushbutton. 6.2.15.2 Setting Regulator Type from TCC600 Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the Configuration dialog screen. TCC300 User Manual...
  • Page 394 B". Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 318: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 395: Remote Voltage Bias

    The TCC300 will regulate the measured voltage according to a calculated Effective Bandcenter. The Effective Bandcenter will ONLY be calculated when a Remote measurement is supplied to the control.
  • Page 396 Bandcenter setting, not the Effective Bandcenter. If Reverse Power is sensed and the control is set to "Regulate Reverse" or "Regulate Reverse (Measured)", the control will use the "Reverse Remote Voltage" parameter in the TCC300 User Manual...

  • Page 397: Enabling/Disabling Remote Voltage Bias From The Hmi

    11. Follow the procedure above to enter the desired: • Forward RVB Scale Factor • Reverse RVB Scale Factor 6.2.16.2 Enabling/Disabling and Setting Remote Voltage Bias from TCC600 Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the Configuration dialog screen. TCC300 User Manual...
  • Page 398 Reverse RVB Scale Factor (0.1 to 100.0) Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 321: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 399: Run Through Neutral

    Taps setting. For example, if the Maximum Allowed Taps setting is 4, and Tap Position starts at 3R, the control will move 4 taps towards what it thinks is neutral, and if the Neutral input is not TCC300 User Manual...

  • Page 400: Enabling/Disabling And Setting Run Through Neutral From The Hmi

    Press the Down arrow pushbutton, as necessary, until the "Reset RTN Success Counter" screen is displayed. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Confirm press ENTER TCC300 User Manual...

  • Page 401: Enabling/Disabling And Setting Run Through Neutral From Tcc600

    GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN Figure 323: Configuration Dialog Screen Select "Enable" or "Disable" from the Run Through Neutral section of the dialog screen. If Run Through Neutral was "ENABLED", proceed as follows: Enter the following Run Through Neutral settings: TCC300 User Manual...

  • Page 402: Fast Voltage Recovery

    (<0.5 seconds). In all cases, once the normal time delay has been replaced with instantaneous operation, normal timing will not be in effect until the voltage returns in band. This feature TCC300 User Manual...

  • Page 403: Enabling/Disabling And Setting Fast Voltage Recovery From The Hmi

    Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Fast Volt R Setting 5.0 V C 10. Utilizing the arrow pushbuttons, enter the desired Fast Voltage Recovery setting (1.0 to 15.0 V), then press the ENT pushbutton. TCC300 User Manual...

  • Page 404: Enabling/Disabling And Setting Fast Voltage Recovery From Tcc600

    Enter the Fast Voltage Recovery setting (1.0 to 15.0 V). Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 327: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 405: Parallel Operation

    LTC transformers, or disable the feature. If the optional ΔVAR®1/ΔVAR2 methods were purchased, they may also be selected. Paralleling by the circulating current method or the ΔVAR1 method involves a configuration in which each TCC300 Tapchanger Control is used with an ABB M‑0115A Parallel Balancing Module. The control is provided with a current input which is representative of the circulating current between two or more LTC transformers operating in parallel.
  • Page 406 Section 6 1VAC388793-MB A Configuration GUID-1DF44008-F4FC-4E72-B7F9-894A23FF1004 V1 EN Figure 329: Simplified Schematic of Current Circuit for TCC300 Paralleling Two ® Transformers using the Circulating Current or ΔVAR Method 52 contacts are shown in the breaker closed position; 43P in parallel position.
  • Page 407 Section 6 1VAC388793-MB A Configuration GUID-A9AB4C0B-39BE-44DB-8CFD-092C60404EFC V1 EN Figure 330: TCC300 and TCC300M2067 Paralleling Scheme for Two Transformers ® using the Circulating Current or ΔVAR Method TCC300 User Manual...
  • Page 408 Section 6 1VAC388793-MB A Configuration GUID-DCBCC020-ABDE-4640-9036-89604B2EEB76 V1 EN Figure 331: TCC300 and TCC300M2067 Paralleling Scheme for Three ® Transformers using the Circulating Current or ΔVAR Method TCC300 User Manual...
  • Page 409 This circuit configuration and grounding points must be maintained, if transformers are to be successfully paralleled. A more detailed description of the theory of operation is available from ABB upon request. Application Note #11, "Introduction to Paralleling of LTC Transformers by the Circulating Current Method"...

  • Page 410: Δvar2 Paralleling And Δvar2 Paralleling + Keeptrack

    This eliminates the need for the parallel balancing module and removes the path for the installation of the overcurrent relay. For this implementation, the sensitivity setting is added to the TCC300 Tapchanger Control along with a circulating current overcurrent inhibit function. The ΔVAR2 implementation also contains a CT ratio-matching setting making it unnecessary to match CT ratios exactly to transformer MVA ratings for proper operation.

  • Page 411: Δvar2 Connection

    1VAC388793-MB A Configuration The ΔVAR2 Method is incorporated in the ABB TCC300 Tapchanger Control, as an option. This option internally calculates and compares the individual transformer VAr flows. Decisions for voltage setpoint biasing are then made and implemented to change tap positions in such a manner that the difference in VAr flow is minimized.
  • Page 412 When using the ΔVAR2 method, the control's load current input is to be connected to the load current CT of the transformer which is controlling the tap position. The control's circulating current is to be connected to the load current CT for the opposite paralleled transformer. TCC300 User Manual...
  • Page 413 1VAC388793-MB A Configuration The measured voltage the TCC300 controls on each of the transformers will be biased in such a way as to attempt to minimize the circulating current between the two. In the case of ΔVAR, the tap positions will minimize the difference in VArs from each transformer.
  • Page 414 For ΔVAR2 Paralleling mode the Auxiliary Input A1 will be the ΔVAR2 Disable Input. This is needed since the Neutral Position Input is used for KeepTrack. TCC300 User Manual...

  • Page 415: Selecting And Setting Δvar2 Paralleling Method From The Hmi

    10. Follow the procedure above to enter the desired: • DVAR2 Reac I Lmt • DVAR2 I Ratio 6.3.1.5 Selecting and Setting ΔVAR2 Paralleling Method from TCC600 Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the Configuration dialog screen. TCC300 User Manual...
  • Page 416 (KeepTrack) Paralleling Type. Enter the desired DVAr2 Sensitivity, Reactive Current Limit and Input Ratio. GUID-4881EAFB-9162-4DE7-9B75-C3F6D8E940FA V1 EN Figure 334: DVAr2 and DVAr2 (KeepTrack) Paralleling Settings (Configuration Dialog Screen) Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 417: Optional Master/Follower Parallelling Method

    Master or Follower mode if paralleling is to be achieved. The Master/Follower settings can also be changed individually on each control through Setup/Configuration/ Paralleling. The Master/Follower Configuration Tool includes the settings for each control in the network for the Master/Follower paralleling scheme. TCC300 User Manual...

  • Page 418: Grouping Operation Algorithm (Goa)

    Master/Follower Paralleling Settings (Configuration Dialog Screen) GUID-1C232DA5-F848-4026-9280-69A574588EA4 V1 EN Figure 338: Master/Follower Configuration Tool Dialog Screen 6.3.2.1 Grouping operation algorithm (GOA) This GOA determines the action that is taken by the control when it detects any OPEN Tie Breakers in the network. TCC300 User Manual...
  • Page 419 If the control is a Master, the control will determine how many Followers are in its network. • If the control is a Follower, the Master/Follower Identification will be equal to the address of the Master in that network. TCC300 User Manual...

  • Page 420: Master/Follower Alarm Messages

    65 sec to allow all the GOOSE messages from all the Followers in the network to reach the Master. Once all GOOSE messages have been received, the Master will start its normal algorithm. If within that initial 65 second TCC300 User Manual...

  • Page 421: Master/Follower Configuration Tool

    TCC600® includes a Master/Follower Configuration Tool located in the Utility menu to help configure the controls for the Master/Follower Paralleling scheme. The tool allows the user to discover on a Local Area Network (LAN) all the ABB TCC300 controls that have the Master/Follower feature. Note that the Master/Follower Paralleling scheme can only be implemented on controls that are on the same network.
  • Page 422 A2 – Right Tie Breaker status of the device • A3 – Left Tie Breaker status of the device A1, A2, and A3 are references to the TCC300 Auxiliary Inputs. The Configuration Tool allows the user to enter the following settings: •...

  • Page 423: Setting Of Masters And Followers From Tcc600

    Remote Control dialog screen "Remote Operation/Block Auto Control via Communication (Comm Block)" section. GUID-53E63F94-8E89-48E6-8C7D-3CB55622B3C2 V1 EN Figure 341: Remote Control Dialog Screen Select Paralleling Type to be "Master/Follower" from the "Paralleling" section of the "Configuration" dialog screen. TCC300 User Manual...
  • Page 424 All Follower addresses must be a value less than the Master. The control’ s position in the paralleling network is determined by its paralleling address. As shown in Figure 339, Position 1 TCC300 User Manual...
  • Page 425 Verify that the designated network Master Control operational mode is as follows: • The control is in "Manual". • The "Master/Follower Configuration" section of the Configuration dialog screen is selected to "None". Select Paralleling Type to be "Master/Follower" from the "Paralleling" section of the "Configuration" dialog screen. TCC300 User Manual...
  • Page 426 Master waits for all the Followers to make a tapchange before the Master takes the next tap. • Line Breaker "Not In Use" or "In Use" (Auxiliary Input A1) • Line Breaker Polarity "Positive" or "Negative" • Right Tie Breaker "Not In Use" or "In Use" (Auxiliary Input A2) TCC300 User Manual...
  • Page 427 9.5. Select "Unblock" from the Master, Remote Control dialog screen "Remote Operation/Block Auto Control via Communication (Comm Block)" section. GUID-53E63F94-8E89-48E6-8C7D-3CB55622B3C2 V1 EN Figure 345: Remote Control Dialog Screen 10. If the Master Band Status is not In‑Band: TCC300 User Manual...

  • Page 428: Setting Of Masters And Followers From The Hmi

    Press the Down Arrow pushbutton once. The unit will display the following: Tapchanger Type Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Paralleling" menu. Press the Down arrow pushbutton, as necessary, until the "Paralleling Type" screen is displayed. TCC300 User Manual...
  • Page 429 Num. Devices 16. Utilizing the arrow pushbuttons, enter the total Number of Devices then press the ENT pushbutton. 17. Press the Down arrow pushbutton once, the "T.P.R. Timeout" screen will be displayed. T.P.R. Timeout 60000 ms TCC300 User Manual...
  • Page 430 Position 4 – Right Tie Breaker Polarity • "0" = Positive • "1" = Negative Position 5 – Left Tie Breaker (A3) • "0" = Not Selected • "1" = Selected Position 6 – Left Tie Breaker Polarity TCC300 User Manual...
  • Page 431 "Paralleling" menu. Press the Down arrow pushbutton, as necessary, until the "Paralleling Type" screen is displayed. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Paralleling Type DISABLE C TCC300 User Manual...
  • Page 432 Followers to make a tapchange before the Master takes the next tap. 19. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: T.P.R. Timeout TCC300 User Manual...
  • Page 433 When all Break er Options have been entered, then press the ENT pushbutton. 24. Press the Down arrow pushbutton once, the "Tap Difference" screen will be displayed. The Tap Difference setting is the difference between Master and Follower tap positions for which Lockout will be issued. TCC300 User Manual...
  • Page 434 30.4. When at least 32 seconds have elapsed, initiate a Raise or Lower tapchange. 30.5. Verify that all Followers initiate tapchanges to match the Master tap position. 30.6. Place the Master Control in Automatic and verify Automatic operation. The Master/Follower Paralleling scheme is now in effect. TCC300 User Manual...

  • Page 435: Optional Delta Var Peer To Peer Parallelling Method

    The Delta VAr Peer to Peer settings are available to be changed individually on each control through Setup/Configuration/Paralleling. Also included is the Delta VAr Peer to Peer Paralleling Configuration Tool which contains the editable settings for each individual control in the Delta VAr Peer to Peer paralleling network. TCC300 User Manual...
  • Page 436 Section 6 1VAC388793-MB A Configuration GUID-B4AD5865-FC06-4CAC-BA98-547AA1CD232B V1 EN Figure 346: Delta VAr Peer to Peer Paralleling Settings (Configuration Dialog Screen) TCC300 User Manual...

  • Page 437: Bus Topology

    A means to make commissioning of the paralleling system easier, TCC600 provides a feature to detect all ABB controls that form part of the parallel network. After detection of the controls, depending on the bus configuration selected, the user can view the paralleling network as a whole and also individually configure each control.
  • Page 438 Position 8 control last since this control is the Initiator, the one responsible to start any timing signal/messages. Ring bus Figure 349 represents a Ring Bus with 8 transformers. Ring Bus High Side Bus TCC300 TCC300 TCC300 TCC300 TCC300 TCC300 TCC300...
  • Page 439 TB8-1 Tie Breaker and adjust the Delta VAr Peer to Peer Paralleling system accordingly. Double bus Figure 350 represents a Double Bus with eight transformers. Double Bus High Side Bus TCC300 TCC300 TCC300 TCC300 TCC300 TCC300 TCC300...

  • Page 440: Grouping Operation Algorithm (Goa)

    (with one Tie Breaker closed) is still paralleled on both buses. 6.3.3.2 Grouping operation algorithm (GOA) This GOA determines the action that is taken by the control when it detects any Open Tie Breakers in the network. TCC300 User Manual...
  • Page 441 In each sub network the control with the highest paralleling address becomes the Initiator. • If the control is a Initiator, the control will determine how many Non-Initiators are in its network. • The Initiator then starts the paralleling calculations in the controls in its network (or sub network). TCC300 User Manual...

  • Page 442: Delta Var Peer To Peer Paralleling Alarm Messages

    "Single" and "Ring Bus" topology. Alarm Active P2P Msg Rsp Time Lockout The Message Response Time Lockout alarm will actuate when a Non-Initiator has not received all the expected GOOSE messages within the specified time period for three consecutive update periods. TCC300 User Manual...

  • Page 443: Lockouts

    There are three lockouts that are shared between Initiator and Non-Initiator controls: Tie Breaker Status Conflict Lockout – The Tie Breaker Status Conflict Lockout activates when a control detects that its status for a tie breaker, shared with another TCC300 User Manual...

  • Page 444: Delta Var Peer To Peer Paralleling Configuration Tool

    TCC600® includes a Delta VAr Peer to Peer Paralleling Configuration Tool located in the Utility menu to help configure the controls for the Delta VAr Peer to Peer Paralleling scheme. GUID-53E63F94-8E89-48E6-8C7D-3CB55622B3C2 V1 EN Figure 352: Delta VAr Peer to Peer Paralleling Configuration Tool Dialog Screen TCC300 User Manual...
  • Page 445 1VAC388793-MB A Configuration The tool allows the user to discover on a Local Area Network (LAN) all the ABB TCC300 controls that have the Delta VAr Peer to Peer feature. Note that the Delta VAr Peer to Peer Paralleling scheme can only be implemented on controls that are on the same network. In...
  • Page 446 Reactive Circulating Current Limit – The Reactive Circulating Current Limit is the maximum Delta VAr value allowed for bandcenter adjustment. Range and units are dependent on the Aux Current Transformer units display setting in TCC300. Table 60: Reactive Circulating Current Limit values...

  • Page 447: Delta Var Peer To Peer Paralleling Application

    For the first Non-Initiator control to be setup, verify that all the appropriate Setup Settings other than the "Paralleling Type" setting have been entered for the control application. From the Paralleling Type section of the TCC600® Configuration dialog screen select "Peer2Peer DVAr". TCC300 User Manual...
  • Page 448 Paralleling scheme determined in Step 1, (2 to 16). • Sensitivity (-4.0 to +4.0) • Reactive Circulating Current Limit Range and units are dependent on the Aux Current Transformer units display setting in TCC300. Table 61: Reactive Circulating Current Limit values CT Display Range Units 200 mA 5...200...

  • Page 449: Setting Up Delta Var Peer To Peer Paralleling Control From The Hmi

    "Paralleling" menu. Press the Down arrow pushbutton, as necessary, until the "Paralleling Type" screen is displayed. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Paralleling Type DISABLE C TCC300 User Manual...
  • Page 450 The proper oper ation of the Delta VAr Peer to Peer Paralleling scheme should be verified by performing the Delta VAr Peer to Peer Paralleling Test Procedure. [1] The Initiator Paralleling Address must be the highest address in the network. All Non-Initiator addresses must be a value less than the Initiator. TCC300 User Manual...

  • Page 451: Tap Settings

    6.4.1 Tap information The TCC300 Digital Tapchanger Control tap position information applies to many different configurations of tapchangers, for example, ±16 taps, 1...17 taps, ±10 taps, 1...33 taps, and so on. Two configuration points, Lowest Tap and Highest Tap, are assigned to allow the user to select the range of a specific tap changer.

  • Page 452: Contact Keeptrack

    Both methods require that up to four contacts be available and accessible in the LTC to operate correctly. The original TCC300 Voltage Reduction inputs are now used for the Aux Raise and Aux Lower Inputs required by the Contact KeepTrack methods. Thus, the voltage reduction function via physical contacts will not be available when Contact KeepTrack is selected, but voltage reduction via communications is not affected.
  • Page 453 Section 6 1VAC388793-MB A Configuration TCC300 With Raise/Lower Contact KeepTrack Feedback Inputs ™ TCC300 TCC300 VR1 Aux Raise contact N.O. Input (Changes state for each Raise operation) (Acts as a Raise counter input) Switch 1 TCC300 VR2 Aux Lower contact N.O.
  • Page 454 In this example, an out‑of‑band condition occurs which causes the raise output from the TCC300 to turn on. This will cause current to flow to the motor causing it to start a raise operation. The Aux Raise contact will close which will send directional feedback to the VR1 Input of the TCC300.
  • Page 455 This Contact KeepTrack method requires a pulsed input for each tap operation either raise or lower. The raise contact input to the TCC300 must close and open each time the tap position raises by one tap as is the case when the contacts are derived from Cam switches.
  • Page 456 The Aux Raise and Aux Lower contacts are connected in series with a dry Operations Counter contact. They are then wetted with the TCC300’s internal 12 Vdc wetting voltage thereby providing the required pulsed signals to properly increment tap position.
  • Page 457 In this example, an out‑of‑band condition occurs which causes the raise output from the TCC300 to turn on or a manual operation is initiated. This will cause current to flow to the motor and it will start a raise operation. The Aux Raise contact will close and then the counter contact will close once the tap change is in process.

  • Page 458: Shaft Coupled Keeptrack ™ Tap Position Knowledge

    Figure 358 represents a typical application of the ABB Model M-2948 Tap Position Sensor. The tap position sensor is a rotary shaft encoder with a built-in microprocessor that provides stepped output signals in 9 or 10 degree increments. The tap position sensor is available in both clockwise and counter-clockwise rotation configurations for increasing tap position.
  • Page 459 (always 9 or 10), rotation of the Tap Position Sensor, and the number of neutral tap positions. The sensor requires a +12 Vdc power input that is supplied from the TCC300 control via the M‑2025D. The electrical output of the M‑2948 Tap Position Sensor is a 4-20 mA current loop that is converted to a voltage signal at the input of the M-2025D Current Loop Interface with the addition of a shunt resistor.
  • Page 460 Section 6 1VAC388793-MB A Configuration Control Cabinet TCC300 RTU / LTC Control SCADA Tap Position RS-485 Transformer or FO INCON 1292 mounted on shaft Interface Cable M-2025B/D 1292 INCON 1250 Current Loop Tap Position Synchro Interface Monitor Rx Current 4-20 mA dc...
  • Page 461 1VAC388793-MB A Configuration • TCC300 Tapchanger Controls • ABB M-2025B(D) Current Loop Interface • Existing installations may use the Crompton Model 253-TRTU transducer or the Rochester Instrument Systems Model PR-2050 transducer (both now obsolete). • New installations or existing installations with failed transducers use the Carrel Precision Model T-R Series transducer (or equivalent).

  • Page 462: Motor Direct Drive Keeptrack

    Each tap position will give a specific output voltage from the tap position sensor. The voltage from the sensor will only be read into the TCC300 control once one (1) second has elapsed after the counter input has toggled. The tap position sensor will not be read again until another tap change occurs, causing the counter input to toggle once more.
  • Page 463 This feature allows the control to keep track of the present tap position. The "INTERNAL KEEPTRACK" setting is selected for this method. Do not rely on the tap position indication on the TCC300 Tapchanger Control display for neutral position when bypassing voltage regulators.
  • Page 464 An additional feature is the neutral zero feature. When a regulator passes through the neutral position, a neutral contact closes. This is most often used to drive a neutral light TCC300 User Manual...

  • Page 465: Selecting Tap Position Knowledge From The Hmi

    Step 8, then proceed to "Initializing Tap Position when Regulate (Reg or XFMR) External or Contact KeepTrack is Active" in this section. 6.4.1.7 Selecting Tap Position Knowledge from TCC600 Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap Settings dialog screen. TCC300 User Manual...
  • Page 466 Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 362: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 467: Contact Keeptrack ™ 1N - Additional Tcc600 Settings Screen

    When Contact KeepTrack 1N is selected as the Tap Information method, an additional Contact KeepTrack 1N Tap Configuration window becomes available. The Contact KeepTrack 1N method of Tap Position knowledge can function with any combination of taps and multiple neutrals, or with the neutral assigned to a non-zero tap. TCC300 User Manual...
  • Page 468 Assign the number of neutrals based on the tapchanger mechanism Assign a resting tap to communicate tapchanger position when stopped on neutral Assign which neutral taps have an associated closed neutral contact Select Cam Follower as the Operation Counter configuration if desired TCC300 User Manual...

  • Page 469: Initializing Tap Position When Motor Direct Drive Keeptrack "Internal Keeptrack" Is Active From The Hmi

    In order to verify Neutral Tap Position, when the tap position is "0", but no neutral input is detected, the Tap Position screen of the TCC300 will display "- - -" instead of "0". When reading the tap position via comms (Modbus and DNP) a value of 32767 will be returned when the tap position is "0", but no neutral input is detected,...

  • Page 470: Initializing Tap Position When Motor Direct Drive

    In order to verify Neutral Tap Position, when the tap position is "0", but no neutral input is detected, the Tap Position screen of the TCC300 will display "- - -" instead of "0". When reading the tap position via comms (Modbus and DNP) a value of 32767 will be returned when the tap position is "0", but no neutral input is detected,...

  • Page 471: Initializing Tap Position When Regulate (Reg Or Xfmr)

    When the Regulate (Reg or XFMR) External tap position method is used, it must be calibrated for proper voltage control with Reverse Power Operation. Initialize the control at a given, known, tap position upon installation. Enable a Regulate External method of tap knowledge as described in this section. TCC300 User Manual...

  • Page 472: 1R1L/1N Is Active From

    In order to verify Neutral Tap Position, when the tap position is "0", but no neutral input is detected, the Tap Position screen of the TCC300 will display "- - -" instead of "0". When reading the tap position via comms (Modbus and DNP) a value of 32767 will be returned when the tap position is "0", but no neutral input is detected,...
  • Page 473 In order to verify Neutral Tap Position, when the tap position is "0", but no neutral input is detected, the Tap Position screen of the TCC300 will display "- - -" instead of "0". When reading the tap position via comms (Modbus and DNP) a value of 32767 will be returned when the tap position is "0", but no neutral input is detected,...

  • Page 474: Setting Highest And Lowest Tap From The Hmi

    Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu will advance to "CONFIGURATION". Press the Down Arrow pushbutton once. The unit will display the following: Tapchanger Type Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Tap Settings" menu. TCC300 User Manual...

  • Page 475: Setting Highest And Lowest Tap From Tcc600

    To set the Highest Tap and Lowest Tap setting from TCC600®, perform the following: This setting is applicable to Reg External #1 and #2, and XFMR External #1, #2 and #3, modes of Tap Information. Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap Settings dialog screen. TCC300 User Manual...
  • Page 476 Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 372: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 477: Intertap Time Delay

    The intertap time delay applies a short delay after every tapchange. The non‑sequential operation time delay will be the same as that of the Basic User‑Selected Time Delay. Application with pulsed output is also possible. TCC300 User Manual...

  • Page 478: Setting The Intertap Delay From The Hmi

    Utilizing the arrow pushbuttons enter the desired Intertap Time Delay value (0 to 60 seconds in 1 second increments), then press the ENT pushbutton. 6.4.2.2 Setting Intertap Time Delay from TCC600 Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap Settings dialog screen. TCC300 User Manual...
  • Page 479 Delay (0 to 60 seconds in 1 second increments). Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 375: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to the Control" confirmation screen. TCC300 User Manual...

  • Page 480: Tap Limits

    If Tap Limits were "ENABLED", proceed as follows. Press the Down arrow pushbutton, as necessary, until the "Tap Block Raise" screen is displayed. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Tap Block Raise TCC300 User Manual...

  • Page 481: Enabling/Disabling And Setting Tap Limits From Tcc600

    Figure 377: Tap Settings Dialog Screen Select "Enable" from the Tap Limits section of the dialog screen. Enter the desired Block Raise and Block Lower limits. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 482: Data Logging And Harmonics

    Data logging and harmonics 6.5.1 Data logging Whenever the TCC300 clock is reset and data logging is enabled, the data log should be cleared. The Data Logging feature allows the user to record data internally into non volatile memory. The data log is transferred in the Comtrade format. The Comtrade format consists of two files, the configuration file (*.cfg) and the data file (*.dat).

  • Page 483: Setting Up Data Logging From The Hmi

    Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: Data Log Select 11111111111111 C [2] Load Voltage, Compensated Voltage, Load Current and Source Voltage are the average, maximum and minimum value during the data logging interval. TCC300 User Manual...

  • Page 484: Setting Up Data Logging From Tcc600

    The number of parameters selected to log and the Data Log Interval are considered in this calculation. Enter a Data Log Interval (0 to 120 minutes). Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 485: Harmonics Setup

    Setting the Active Harmonics Inputs to the Oscillograph and Sequence of Events Recorders from the HMI Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu will advance to "CONFIGURATION". Press the Down Arrow pushbutton once. The unit will display the following: TCC300 User Manual...

  • Page 486: Setting The Harmonic Voltage, Current Threshold And Minimum Current Threshold Settings From The Hmi

    Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: V Alarm Threshold 0 % C Utilizing the Up/Down arrow pushbuttons enter the desired Voltage Alarm Threshold value from 1 to 30%, press the ENT pushbutton. TCC300 User Manual...

  • Page 487: Setting The Harmonic Voltage And Current Threshold Delay From The Hmi

    1 to 10 Seconds, then press the ENT pushbutton. 6.5.2.4 Setting the Active Harmonics Inputs to the Oscillograph and Sequence of Events Recorders from TCC600 Select Setup/Harmonics Setup from the TCC600 toolbar. TCC600 will display the Harmonics Setup dialog screen. TCC300 User Manual...
  • Page 488 Select the desired Voltage Harmonics and Voltage Threshold setting. Select the desired Current Harmonics, Current Threshold and Minimum Current Threshold setting. Select the desired Voltage & Current Delay setting. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 489: Cbema Configuration

    GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN Figure 385: Setpoints Successfully Written To The Control Dialog Screen CBEMA configuration 6.6.1 CBEMA functionality Setpoints Normal Voltage CBEMA Event Enable CBEMA Event Pickup CBEMA Event Dropout CBEMA Minimum Duration Putputs CBEMA Pickup Status CBEMA Counters TCC300 User Manual...

  • Page 490: Setting Up Cbema From The Hmi

    Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu will advance to "CONFIGURATION". Press the Down Arrow pushbutton once. The unit will display the following: Tapchanger Type Press the Right or Left Arrow pushbuttons, as necessary until the "CBEMA Setup" screen is displayed. TCC300 User Manual...

  • Page 491: Setting Up Cbema From Tcc600

    Event1 Sag Min Duration 14. Repeat this procedure to setup Events 2 through 4. 6.6.3 Setting up CBEMA from TCC600 Select Setup/CBEMA Events/Setup from the TCC600 toolbar. TCC600 will display the CBEMA Sequence of Events Setup dialog screen. TCC300 User Manual...
  • Page 492 If CBEMA Events are to be used to trigger the Sequence of Events recorder, then select "Yes". TCC600 will display the Sequence of Events Setup dialog screen. CBEMA Event and counter status can be observed on the Metering and Status screen TCC300 User Manual...
  • Page 493 If CBEMA Events are Not to be used to trigger the Sequence of Events recorder, then select "No". TCC600 will display a "Setpoints Successfully Written to Control" confirmation screen. If desired, CBEMA Events can be used to trigger the Oscillograph Recorder. TCC300 User Manual...

  • Page 495: Section 7 Setpoints

    Profile Settings sub header for approximately 1 minute to see the Active Setpoint Profile change indicated in the setpoints sub header. The control will immediately respond to the new Active Setpoint Profile settings. TCC300 User Manual...

  • Page 496: Selecting A Setpoint Profile For Editing From The Hmi

    Profile to Edit Profile: 1 C Utilizing the arrow pushbuttons, select the desired Setpoint Profile for Editing, then press the ENT pushbutton. The following will be displayed reflecting the Setpoint Profile that was selected for Editing. TCC300 User Manual...

  • Page 497: Selecting A Setpoint Profile For Editing From Tcc600

    The Profile name may be up to 16 standard alphanumeric characters. • Alpha characters may be either upper or lower case. • The user may Enter/Edit the Profile name from the HMI or TCC600. 7.1.2.1 Assigning a setpoint profile name from the HMI TCC300 User Manual...

  • Page 498: Assigning A Setpoint Profile Name From Tcc600

    Select Setup/Profile/Profile Names from the TCC600 toolbar. TCC600 will display the Profile Names dialog screen. GUID-7C752949-D815-41B9-BAEE-5FF10F6B4204 V1 EN Figure 391: Setpoint Profile Names Dialog Screen Enter the desired names for Setpoint Profiles 1 through 4. Select Save. TCC600 will display a "Save to Device" confirmation screen. TCC300 User Manual...

  • Page 499: Regulation Limits

    The voltage runback deadband is used to assure that the runback setting is sufficiently above the upper voltage limit setting to limit hunting. It is adjustable from 1.0 to 4.0 V in 0.1 V increments, and must be set greater than the voltage change of one single tapchange, TCC300 User Manual...
  • Page 500 Block Lower setpoint, the control will not respond to further lower commands. Raise commands are not affected. All automatic raise/lower operations are blocked when the input voltage decreases to less than 85.0 V. Manual tapchanges can be initiated if Motor Power is available. TCC300 User Manual...
  • Page 501 The TCC300 Digital Tapchanger Control provides the first customer protection functions. Use of a backup relay, such as the M‑0329B, is recommended since the TCC300 (or any independent control) cannot be expected to be its own backup. The backup relay...

  • Page 502: Setting The Overvoltage Block Raise And Block Lower Limit From

    Verify that the desired Setpoint Profile is indicated, then press the Down arrow as necessary to display the following: Block Raise (Lower) Voltage 128.0 Volts Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The following will be displayed: Block Raise (Lower) Voltage TCC300 User Manual...

  • Page 503: Enabling Or Disabling Voltage Runup From The Hmi

    Press the Down Arrow pushbutton once. The unit will display the following: Profile Settings Press the Right or Left arrow pushbuttons, as necessary, to navigate to the "Limits" menu. Editing Setpoints in the wrong Setpoint Profile can cause the control to operate incorrectly. TCC300 User Manual...

  • Page 504: Setting The Current Block Limit From The Hmi

    Utilize the arrow pushbuttons, to enter the desired Current Block Limit (50 to 640 mA in 1 mA increments), then press the ENT pushbutton. 7.2.5 Enabling or disabling the Low Current Block/Alarm from the HMI Enabling the Low Current Block feature also enables the Low Current Block/Alarm. TCC300 User Manual...
  • Page 505 Utilizing the arrow pushbuttons select ENABLE or Disable, then press the ENT pushbutton. 7.2.6 Enabling or disabling the Low Current Block/Alarm from TCC600 Enabling the Low Current Block feature also enables the Low Current Block/Alarm. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the Configuration dialog screen. TCC300 User Manual...
  • Page 506 "Enable or Disable". Select Save. TCC600 will display a "Save to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 396: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to Control" confirmation screen. TCC300 User Manual...

  • Page 507: Enabling Or Disabling The Low Current Block/Alarm From Tcc600

    Figure 397: Setpoints Successfully Written To The Control Confirmation Screen 7.2.7 Setting Limits Runback Runup from TCC600 Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the Setpoints dialog screen. GUID-6A8E37E4-305B-47A3-8B69-8F2792EE95C1 V1 EN Figure 398: Setpoints Dialog Screen TCC300 User Manual...
  • Page 508 Selecting "Save" saves all profiles to the control. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 399: Save to Device Confirmation Screen Select OK. TCC600 will display a Setpoints "Successfully Written to Control" confirmation screen. TCC300 User Manual...

  • Page 509: Voltage Reduction

    Setpoints Successfully Written To The Control Confirmation Screen Voltage reduction TCC300 allows the selection of either Standard Voltage Reduction or Smart Voltage Reduction. Standard Voltage Reduction lowers the Bandcenter based on a percentage of the existing Bandcenter setting. When initiated, the control immediately begins Lower operations to reduce the voltage until it reaches the new upper band edge (Bandcenter plus ½...

  • Page 510: Setting Voltage Reduction Steps 1, 2 And 3 From The Hmi

    Utilize the arrow pushbuttons to enter the desired Voltage Reduction (0.0 to 10.0 % in 0.1 % increments), then press the ENT pushbutton. 7.3.2 Setting Voltage Reduction Steps 1, 2 and 3 from TCC600 Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the Setpoints dialog screen. TCC300 User Manual...
  • Page 511 From the "Voltage Reduction" section of the Setpoints dialog screen enter the desired Voltage Reduction settings (0.0 to 10.0 % in 0.1 % increments) for the following: • Step 1 • Step 2 • Step 3 Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 512: Enabling Or Disabling Standard Voltage Reduction From The Hmi

    Reduction" menu item. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The following will be displayed: Standard VR ENABLE C Utilizing the Up/Down arrow pushbuttons, select either "ENABLE" or Disable", then press the ENT pushbutton. TCC300 User Manual...

  • Page 513: Smart Voltage Reduction

    Utilizing the Up/Down arrow pushbuttons, select either "ENABLE" or Disable", then press the ENT pushbutton. 7.3.4.2 Enabling or disabling and setting Standard or Smart Voltage Reduction from TCC600 Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the Setpoints dialog screen. TCC300 User Manual...
  • Page 514 Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 405: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to Control" confirmation screen. TCC300 User Manual...

  • Page 515: Save Voltage Reduction At Power Off

    Utilizing the Up/Down arrow pushbuttons, select "DON'T SAVE or SAVE", then press the ENT pushbutton. The selected setting will be displayed. 7.3.5.2 Selecting Save Voltage Reduction at Power Off from TCC600 Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the Setpoints dialog screen. TCC300 User Manual...
  • Page 516 "Save VR at Power Off" option. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 408: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to Control" confirmation screen. TCC300 User Manual...

  • Page 517: Setting Voltage Reduction Turnoff Timer From The Hmi

    Utilizing the arrow pushbuttons, select the desired Voltage Reduction Turnoff Timer value (0 to 999 min), then press the ENT pushbutton. 7.3.7 Setting Voltage Reduction Turnoff Timer from TCC600 Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the Setpoints dialog screen. TCC300 User Manual...
  • Page 518 Entering a value of zero disables the Voltage Reduction Turnoff Timer. From the Voltage Reduction section of the dialog screen enter the desired time period (1 to 999 minutes). Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 519: Line Drop Compensation

    Line Drop Compensation (LDC) feature is used. Two different LDC methods are available in the TCC300 Digital Tapchanger Control. A selection in the Setpoints/General section allows the user to select from either Resistance/ Reactance (R/X) or LDC-Z.
  • Page 520 A classical approach can be used to determine the R/X settings for the LDC, however this assumes a load center point and is usually not applicable to the typical distribution feeder. For more information, contact ABB for Application Note #17. A simpler method, which will work for most applications, is recommended. This involves looking at the lines leaving the station and determining the resistance/reactance (R/X) ratio for the main line.
  • Page 521 The setting, (VR), is the calculated load voltage drop (at maximum load) in the circuit or line that has the ratio of the highest voltage drop at maximum load condition compared to the rated CT output (200 mA). = 0 to 72 volts in increments of 1 volt. Example: TCC300 User Manual...
  • Page 522 As with R & X compensation applications, the "block raise" and "deadband" settings are used for first house protection on all circuits or lines. For additional information about LDC‑Z applications, contact ABB to obtain Distributech Paper 1/27/05, "Maximizing Automatic Reverse Power Operations with LTC Transformers and Regulators."...

  • Page 523: Setting Power Flow Forward And Power Flow Reverse Ldc Resistance (R) And Reactance (X) Values From The Hmi

    LDC R Fwd 0 Volts C The double directional arrows in the display indicate that by pressing Right or Left arrow pushbuttons the display will jump to the LDC Selection display in the Common Settings menu. Pressing any TCC300 User Manual...

  • Page 524: Setting Power Flow Forward And Power Flow Reverse Ldc Z Values From The Hmi

    Press the Down arrow pushbutton, as necessary, to navigate to the "LDC Z Fwd" (or LDC Z Rev) menu item. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The following will be displayed: LDC Z Fwd 0 Volts C TCC300 User Manual...

  • Page 525: Setting Line Drop Compensation From Tcc600

    ENT pushbutton. 7.4.4 Setting Line Drop Compensation from TCC600 Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the Setpoints dialog screen. GUID-6A8E37E4-305B-47A3-8B69-8F2792EE95C1 V1 EN Figure 413: Setpoints Dialog Screen Selecting "Undo/Refresh" only affects the displayed profile. TCC300 User Manual...
  • Page 526 GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 414: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to Control" confirmation screen. GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN Figure 415: Setpoints Successfully Written To The Control Confirmation Screen TCC300 User Manual...

  • Page 527: Basic Time Delay

    ΔV = (Bandwidth/2) = 1.5 V • = 123 V Voltage deviation in multiples of ΔV = [V – Bandcenter]/ΔV = (123 – 120)/1.5 Time delay from Figure 416 = 50% of Inverse Time Delay setting = 60 sec TCC300 User Manual...

  • Page 528: Setting Basic Time Delay Timer Characteristic And Type From The Hmi

    Press the Down Arrow pushbutton once. The unit will display the following: Profile Settings Press the Right or Left arrow pushbuttons, as necessary, to navigate to the "Common Settings" menu. Editing Setpoints in the wrong Setpoint Profile can cause the control to operate incorrectly. TCC300 User Manual...

  • Page 529: Tcc600

    Utilizing the arrow pushbuttons, select the desired Timer Reset (INTEGRATING or INSTANT RESET), then press the ENT pushbutton. 7.5.2 Setting Basic Time Delay Timer Characteristic and Type from TCC600 Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the Setpoints dialog screen. TCC300 User Manual...
  • Page 530 Select the desired Setpoint Profile, then from the "General" section of the Setpoints dialog screen select the desired User Selectable Time Delay type (Definite or Inverse). From the "General" section of the Setpoints dialog screen select the desired User Selectable Time Delay timer type (Integrating or Instant Reset). TCC300 User Manual...

  • Page 531: Reverse Power Operation

    The active power direction is based on the flow of real power and is not confused by reactive power flow in either direction. TCC300 User Manual...
  • Page 532 Power Direction Bias Setpoints Power Direction Bias includes three settings to determine how the control will switch between forward and reverse power operation. The three settings are None, Forward Bias, and Reverse Bias. TCC300 User Manual...
  • Page 533 Menu. With tap position knowledge, the control calculates the source-side potential without the use of a source side VT. This feature is designed for use with feeder voltage regulators which continue to operate in a radial mode after system switching causes the power flow reversal. TCC300 User Manual...
  • Page 534 DG usually does not have the capacity to control the voltage with the more powerful system intact. The condition required for DG to control the voltage is the generation and transmission of large amounts of VArs through the line impedance back towards the system source. Usually two items prohibit this action: TCC300 User Manual...
  • Page 535 Distributed Generation mode or Regulate In Reverse/Regulate in Reverse Measured. The TCC300 provides two new reverse power modes, "Auto Determination" and "Auto Determination Measured"...

  • Page 536: Setting Reverse Power Operation And Power Direction Bias

    TCC600 Reverse Power Vendor Cross Reference The Reverse Power section of the TCC600 Setpoints screen also contains a link which displays the "Reverse Power Vendor Cross Reference" table showing Cooper/Siemens reverse power names and their ABB equivalents. GUID-F94E7F6F-8790-48D5-8849-51B45512FDBC V1 EN Figure 420: TCC600 Reverse Power Vendor Cross Reference Table 7.6.1...

  • Page 537: Setting Reverse Power Operation And Power Direction Bias

    Utilizing the arrow pushbuttons select the desired Power Direction Bias mode (NONE, FORWARD or REVERSE), then press the ENT pushbutton. 7.6.2 Setting Reverse Power Operation and Power Direction Bias Mode from TCC600 Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the Setpoints dialog screen. TCC300 User Manual...
  • Page 538 Power Direction Bias mode (None, Forward or Reverse). From the "Reverse Power" section of the Setpoints dialog screen select the desired Reverse Power Operation mode: • Block • Regulate Forward (Ignore) • Regulate Reverse • Return to Neutral • Regulate Reverse (Measured) TCC300 User Manual...

  • Page 539: Power Flow Settings

    GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN Figure 423: Setpoints Successfully Written To The Control Confirmation Screen Power flow settings Bandcenter The center of the voltage band is adjustable from 100.0 to 135.0 Vac in 0.1 volt increments (for example, 120.0 Vac). TCC300 User Manual...

  • Page 540: Setting Bandcenter And Bandwidth From The Hmi

    Press the Down arrow pushbutton, as necessary, to navigate to the "Bandwidth Fwd" menu item. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The following will be displayed: Bandwidth Fwd TCC300 User Manual...

  • Page 541: Setting Bandcenter And Bandwidth From Tcc600

    Volts in 0.1 Volt increments), then press the ENT pushbutton. 7.7.2 Setting Bandcenter and Bandwidth from TCC600 Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the Setpoints dialog screen. GUID-6A8E37E4-305B-47A3-8B69-8F2792EE95C1 V1 EN Figure 424: Setpoints Dialog Screen Selecting "Undo/Refresh" only affects the displayed profile. TCC300 User Manual...
  • Page 542 GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 425: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to Control" confirmation screen. GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN Figure 426: Setpoints Successfully Written To The Control Confirmation Screen TCC300 User Manual...

  • Page 543: Setting The Definite Or Inverse Delay From The Hmi

    Utilizing the arrow pushbuttons, enter the desired Definite (Inverse) Delay Fwd value (1 to 360 Seconds in 1 Second increments), then press the ENT pushbutton. 7.7.4 Setting the Definite or Inverse Delay from TCC600 Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the Setpoints dialog screen. TCC300 User Manual...
  • Page 544 Power" section of the Setpoints dialog screen enter the desired Definite (Inverse) Delay Fwd or Rev value (1 to 360 Seconds in 1 Second increments). Selecting "Save" saves all profiles to the control. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. TCC300 User Manual...

  • Page 545: Var Bias

    This feature is intended for but not restricted to use with distribution feeders which have switched capacitor banks controlled by ABB Autodaptive® Capacitor Controls. The use of VAr Bias allows the TCC300 Tapchanger Control to coordinate its operation with Autodaptive Capacitor Control devices on the distribution system in order to minimize losses, subsequent voltage variations, and equipment capacity requirements of transmitting VArs.

  • Page 546: Step Var Bias Method

    Upper VAr limit is defined as Lag % Bank Size Pickup multiply by a third of Max Cap Bank size. Lower VAr limit is defined as Lead % Bank Size Pickup multiply by a third of Max Cap Bank size. TCC300 User Manual...

  • Page 547: Enabling Step Var Bias Method From The Hmi

    Upper VAr limit is 9*3000/10 = 2700 KVAr. Similarly if the Lower VAr limit is at -3000 then the in band limit is -2700 KVAr. The application of both the TCC300 Tapchanger Control and the Autodaptive Capacitor Control(s) on a circuit provides for an interaction between the devices that provides for faster response in times of rapidly changing conditions on the distribution system.

  • Page 548: Enabling Step Var Bias Method From Tcc600

    Lead % Pickup • Lag % Pickup • VAr Bias Voltage Step • Max VAr Bias Time 7.8.1.2 Enabling Step VAr Bias Method from TCC600 Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the Setpoints dialog screen. TCC300 User Manual...
  • Page 549 From the VAr Bias section of the dialog screen select "Step". TCC600 will display the Step VAr Bias settings. GUID-9031B92C-17AA-46BF-A9DD-C718F890688D V1 EN Figure 431: Setpoints Dialog Screen With Step VAr Bias Enabled Enter the desired settings for the following: TCC300 User Manual...
  • Page 550 GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 432: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to Control" confirmation screen. GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN Figure 433: Setpoints Successfully Written To The Control Confirmation Screen TCC300 User Manual...

  • Page 551: Linear Var Bias Method

    Capacitor Banks downstream of the Regulator or LTC. The Linear VAr Bias feature utilizes the reactive load current measurement capability of the TCC300 to adjust the Bandcenter of the control in order to bias downstream capacitors to operate to maintain a flat voltage profile.

  • Page 552: Enabling Linear Var Bias Method From The Hmi

    10. Follow the procedure above to enter the desired: • Current Multiplier Base Value • Linear Voltage Bias • Linear Voltage Bias -X Limit • Linear Voltage Bias • Linear Voltage Bias +X Limit [1] Voltage Bias at 200 mA Reactive Load TCC300 User Manual...

  • Page 553: Enabling Linear Var Bias Method From Tcc600

    Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the Setpoints dialog screen. GUID-6A8E37E4-305B-47A3-8B69-8F2792EE95C1 V1 EN Figure 434: Setpoints Dialog Screen From the VAr Bias section of the dialog screen select "Linear". TCC600 will display the Linear VAr Bias Settings. TCC300 User Manual...
  • Page 554 (0.0 to 5.0 Volts). Select Save. TCC600 will display a "Confirm Writing to Device" confirmation screen. GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN Figure 436: Save to Device Confirmation Screen Select OK. TCC600 will display a "Setpoints Successfully Written to Control" confirmation screen. TCC300 User Manual...
  • Page 555 Section 7 1VAC388793-MB A Setpoints GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN Figure 437: Setpoints Successfully Written To The Control Confirmation Screen TCC300 User Manual...

  • Page 557: Section 8 Installation

    Installation Installation An adapter panel or a M-2050 Surface Mounting Kit must be used with the TCC300 Tapchanger Control. Each panel adapts the control as a transformer or regulator control replacement and provides the external connections necessary for operation via terminal blocks on the rear of the adapter panel.
  • Page 558 "wetted" by connecting to terminal Pin These binary inputs must be "wetted" by connection to Pin 10 only–a nominal 12 Vdc source. If the contacts are connected to a 120 Vac source, it will result in damage to the control. TCC300 User Manual...
  • Page 559 The customer is to provide an earth ground connection to the CT/ VT’s neutral connection, external to the control. To Motor Power Seal-In board. If the TCC300 is configured for the SCAMP pushbutton Auto/ Manual Switch type, then the Self‑Test Alarm relay is NOT available.
  • Page 560 Section 8 1VAC388793-MB A Installation When an adapter panel is not used, automatic shorting of CT inputs is not provided by the TCC300/M-2050; the customer must provide a method for shorting the CT's before the control is disconnected. TCC300 User Manual...
  • Page 561 Return Local/Remote Auto Disable Manual Raise Manual Lower Motor Seal-In Input Self-Test Alarm (Return) Self-Test Alarm (Polarity) User-Programmable Alarm (Return) User-Programmable Alarm (Polarity) +12 Vdc Wetting Supply GUID-B1AD01CE-F6D7-4C3F-9389-E59E9147C972 V1 EN Figure 440: Typical Adapter Panel External Connections TCC300 User Manual...
  • Page 562 Pin 4 Load Current Polarity The line current input range is 0–640 mA (200 mA continuous) with 200 mA representing the 1.0 per‑unit value. The measured current value is used for line drop compensation and metering calculation. TCC300 User Manual...
  • Page 563 Section 8 1VAC388793-MB A Installation The current input to the TCC300 is rated at 0.2 A continuous, 0.4 A for two hours, and 4.0 A for 1 second. Pin 5 Circulating Current Polarity The circulating current transformer measures a relative reactive current flow between transformers in parallel configuration.
  • Page 564 Pins 14 & 15 Neutral Position Detector Inputs 1 and 2/ΔVAR2 (KeepTrack) Disable Input This input will only perform one function, either the Neutral Detect or the ΔVAR2 (KeepTrack) Disable Input. TCC300 User Manual...
  • Page 565 Pin 18 Voltage Reduction Step #1 This digital input is typically enabled by connecting it to the nominal +12 Vdc wetting source (Pin 10) through an external Form "a" dry contact. The amount of voltage reduction implemented is determined by the setting. TCC300 User Manual...
  • Page 566 Pins 21 and 24 Self-Test Alarm If the TCC300 is configured for the SCAMP pushbutton Auto/Manual Switch type, then the Self-Test Alarm relay is NOT available. This pair of terminals is a held-open Form "b" alarm relay contact rated for 6 A at 120 Vac, or 100 mA at 120 Vdc.

  • Page 567: Non-Sequential Operation

    Control. The use of 120 Vac will result in damage to the control. On the TCC300 Tapchanger Control, Pin 9 and Pin 18 on connector P2 are used together to provide up to three levels of voltage reduction. The external connections to achieve...

  • Page 568: Ltc Backup Control

    COM1 and COM2 support baud rates from 300 to 115200. Fiber Optic Interface The COM1 PORT screen allows the user to select the specific communication equipment to be used: RS‑485 (2 wire) or Fiber Optics (ST connector). TCC300 User Manual...
  • Page 569 ON. The type of fiber used with these optical transceivers is multi mode fiber. It was tested with fiber size 62.5/125. A manufacturer of this product is Amphenol Corporation. A typical part number tested by ABB is 943‑32255‑10030 from Amphenol Corporation, Lisle, Illinois. This is a dual-fiber with a total of four ST connectors.
  • Page 570 The shield should only be connected on one end of the RS‑485 cable. If more than one TCC300 control is connected via RS‑485, only one shield/SH connection should be made. One screen is directly associated with setting an RS‑485 network. COM1 port should be set to RS‑485.

  • Page 571: Communication Cables

    Section 8 1VAC388793-MB A Installation Communication cables GUID-8D058424-9E2B-477D-B2EF-650667C7D59E V1 EN Figure 442: Null Modem Cable 9-Pin to 9-Pin TCC300 User Manual...

  • Page 572: Grounding

    Do not rely on mounting screws for grounding. Typical LTC connection Figure 444 illustrates an example of connections for a control with an LTC Transformer Control adapter panel. This example does not cover all situations. Motor Power and TCC300 User Manual...
  • Page 573 It is strongly recommended that a 1:1 ratio isolation transformer of 25 VA or greater with required voltage accuracy be used between the control and any line-to-line PT connections. ABB has a suitable isolation transformer available in model M-0362. Please consult factory for availability.

  • Page 574: Typical Regulator Connection

    ABB has a suitable isolation transformer available in model M-0362. Please consult factory for availability. The current input to the TCC300 is rated at 0.2 A continuous, 0.4 A for two hours, and 4.0 A for 1 second. Load current must be reduced by an appropriate auxiliary transformer to 0.2 A "full scale"...
  • Page 575 If the TCC300 is configured for the SCAMP pushbutton Auto/ Manual Switch type, then the Self‑Test Alarm Relay is not available.

  • Page 576: Control Power Backup Input Connection

    The Control Power Backup Input option is installed at the factory, and is wired through the two-pin connector located on the top rear of the control. ABB offers two Control Power Backup supplies for use with the TCC300 when the Control Power Backup Input option is purchased. The M‑2026 AC-DC Control Power Backup Supply is a fused, surge protected and reverse polarity protected AC‑DC Control...
  • Page 577 Electrostatic Discharge Test EN 60255‑22‑2‑1997 (EN61000‑4‑2) Class 4 (8 Kv) – Point Contact Discharge, (15 Kv) – Air Discharge Fast Transient Disturbance Test EN 60255‑22‑4‑2002 (EN61000‑4‑4) Class A (4 Kv, 2.5 kHz) TCC300 User Manual...
  • Page 578 M-2026 or M-2027 Backup Power Supplies. B-0920 Control Backup Power Supply cable for use with Backup Power Supply units other than M-2026 or M-2027. GUID-6915DDBA-A7D1-4268-8815-62E2576711A9 V1 EN Figure 446: Typical Control Power Backup Connection for TCC300 TCC300 User Manual...

  • Page 579: Installation Of Tcc600 Communications Software And Establishment Of Initial Local Communications

    Section 8 1VAC388793-MB A Installation The B-1021 harness includes the J2/P2 Adapter for connection to TCC300 controls which (only) utilize the two pin backup power Input on the top of the control. B-1021 Harness TCC300 12 Vdc from 6 FT.

  • Page 581: Section 9 Testing

    High impedance true RMS voltmeter with accuracy on ac of at least ±0.2% of reading • Accurate stop watch The current input to the TCC300 is rated at 0.2 A continuous, 0.4 A for two hours, and 4.0 A for 1 second. Procedure...

  • Page 582: Bench-Testing

    Initial setting Block Lower 105.0 V Deadband 2.0 V Time Delay 5.0 Seconds GUID-CCF91932-8052-433D-A17B-3CFC741ABFE0 V1 EN Figure 448: External Connections for Test Procedure Bench-testing Do not reverse the ground and hot wires when connecting an external source. TCC300 User Manual...
  • Page 583 Voltage Reduction Step #1. The LOWER LED should illuminate. 9.3. Decrease the voltage to 117.0 Vac. The LOWER LED should be extinguished. 9.4. Open S and decrease the input voltage to 120.0 V. 9.5. Set Voltage Reduction Step #2 to 5% (default setting). TCC300 User Manual...

  • Page 584: Starting Check-Out Procedure

    12.7. Decrease voltage to 113.5 V. BL is displayed on the screen. —Bench Test Complete— Starting check-out procedure All ABB units are fully calibrated at the factory. There is no need to recalibrate the units before initial installation. Follow the steps below to apply power.
  • Page 585 Temporarily place a shorting device across the LDC‑CT secondary to short the line drop compensator circuit, and place another shorting device to short the circulating current paralleling output, for the load current check. TCC300 GUID-F089369B-3201-4640-AD12-8D5EABD63406 V1 EN Figure 449: Setup for Current Checkout Procedure Pin numbers indicated above are accurate for the M‑2050B...

  • Page 586: Performing Operational Test

    10. De-energize the current source. —Checkout Procedure Complete— Performing in-service test Set the TCC300 Tapchanger Control to display the Bias Voltage screen. Press ENT. Use the Up and Down push buttons to cause RAISE and LOWER outputs. If either output is blocked, verify that the unit is not at the maximum tap position.

  • Page 587: Testing Bias Voltage

    The upper line of the display will initially indicate "0.0" bias volts. The second line will display the sequence of parameters. By increasing/decreasing the applied bias voltage the control will respond based on the settings entered into the control. TCC300 User Manual...

  • Page 588: Testing Control Front Panel Leds

    Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The following will be displayed: LED Scroll Test Test in Progress... The control will illuminate each of the eight LEDs. To stop the LED test press the EXIT pushbutton. TCC300 User Manual...

  • Page 589: Testing Control Inputs

    If the control is connected to field connections, then determine the necessary test method(s) for testing the desired input. Draghands, Lower and Raise status can be tested by utilizing the corresponding front panel switches. When all input testing has been completed, restore the control back to pre-test conditions. TCC300 User Manual...

  • Page 590: Testing Control Outputs

    5.4. Repeat for the remaining outputs. 9.10 Testing front panel push buttons Press the ENT (UTIL Hot Button) pushbutton to awaken the unit. The menu will advance to "UTILITIES". Press the Down Arrow pushbutton once. The unit will display the following: TCC300 User Manual...

  • Page 591: Delta Var Peer To Peer Paralleling Checkout Procedure

    Record the difference in the tap positions, for example Transformer 1 may be two taps higher then Transformer 2. Write down the Tap Position Difference. Manually raise Transformer 1, one or two taps. Manually lower Transformer 2, one or two taps, then observe the following: TCC300 User Manual...
  • Page 592 DVAR current or the minimum value possible. 20. Manually Lower Transformer 1, one or two taps. 21. Manually Raise Transformer 2, one or two taps. The regulated voltage should still be in band near the center of the band width. TCC300 User Manual...
  • Page 593 33. Manually place the transformers to the same tap position (or the same difference as noted above). 34. Close the Low Side Breaker for Transformer 2 and verify the DVAR current in all the transformers is at or near zero. —Test complete.— TCC300 User Manual...

  • Page 594: Performing Three Transformer Verification

    10. Verify that Transformer 1 is calling for a lower and Transformers 2 and 3 are calling for a raise. 11. If all transformers are not calling for a tap change operation, then manually increase the tap position difference between the transformers by raising Transformer 1, one TCC300 User Manual...
  • Page 595 DVAR current in all transformers is at or near zero. Assuming all the transformers are the same tap and the high side sources are all connected together, only one high side source for the paralleled transformers. If the TCC300 User Manual...
  • Page 596 35. Manually Lower Transformer 1, one or two taps. 36. Manually Raise Transformers 2 and 3, one or two taps. The regulated voltage should still be in band near the center of the band width. 37. Verify the following: TCC300 User Manual...
  • Page 597 The DVAR current on Transformers 1 and 3 should have the same magnitude Since Transformers 1 and 3 will be supplying all the load, their voltage may decrease. Transformer 2 voltage may increase since it has no load (if its PT is between the breaker and the transformer). TCC300 User Manual...
  • Page 598 59. Verify that the DVAR current on Transformer 3 is at or near zero. 60. If necessary, manually initiate tap change operations to bring the voltage back into band. 61. Manually raise Transformer 1, one tap. 62. Verify the following: TCC300 User Manual...
  • Page 599 DVAR current or the minimum value possible. —Test complete.— Place the desired settings on the controls and set all controls to Automatic. TCC300 User Manual...

  • Page 601: Section 10 Appendix A Hmi

    Section 10 Appendix A HMI 10.1 HMI menu flow At any menu screen, press EXIT to go to the Menu header. Press the left or right arrow push button to move sideways to the adjacent Menu header. TCC300 User Manual...
  • Page 602 MW RTN Success Counter Primary VArs 00000 x.xx MVArs RTN Status Primary VA DISABLED x.xx MVA Count to RTN Active Power Factor 00000 x.xxx LEAD/LAG Frequency xx.x Hz GUID-51E8890C-FA2F-4A04-99BE-424E46278EF8 V1 EN Figure 451: Monitor Menu Flow TCC300 User Manual...
  • Page 603 DISTRIBUTED GENERATION, AUTO DETERMINE or AUTO DETERMINE MEASURED. If Distributed Generation is selected, then only LDC values can be set. Selecting BLOCK, IGNORE or RETURN TO NEUTRAL disables the Power Flow Reverse setting screens. GUID-352AFD46-AA92-4E54-AA62-270F071679DF V1 EN Figure 452: Setpoints Menu Flow TCC300 User Manual...
  • Page 604 Raise Counter Preset XXXXXX XXXXXX Ntrl Counter Preset Maximum Tap Wear XXXXXX 999999 Lower Counter Preset IndTapWear Alrm Set X X X X X X 100 % GUID-88C46EC3-240F-4120-BB76-E882B180A504 V1 EN Figure 453: Configuration Menu Flow (1 of 3) TCC300 User Manual...
  • Page 605 Ready Press ENTER Right Tie Brk Config Not Used Left Tie Brk Config Not Used MVA Rating I Multi Correction xxx % Clear Lockout Alarm Ready Press ENTER GUID-3FD8A543-9A81-4631-92BA-3460367360E6 V1 EN Figure 454: Configuration Menu Flow (2 of 3) TCC300 User Manual...
  • Page 606 Events 2 thru 4 ENABLE Min I Thresh. ENABLED Clear All Counters Min Fund I Threshold Ready Press ENTER 20 mA Harmonic Alarm Delay 10 s GUID-9403DBE9-7645-4977-8E1C-C7FB65F738D8 V1 EN Figure 455: Configuration Menu Flow (3 of 3) TCC300 User Manual...
  • Page 607 115200 RS232 Press ENT to begin Net Mask User Line 2 Bluetooth Protocol Parity Comm Protocol Save Datalog 0.0.0.0 TCC300 MODBUS NONE DNP3.0 Press ENT to begin Gateway Level 1 Access Code Authentication Stop Bits DNP Configuration Save seq. of events 0.0.0.0...
  • Page 608 Clear reset counters Mtr Cal. Coefficient Press ENT to begin 8192 X1 Duration Mtr Sin Coefficient 0 ms, Avg: 0 ms Alarm Activity Mtr Cos Coefficient Press ENT to Begin 8192 GUID-7CF86E0C-1481-498C-835F-423EE4466D6D V1 EN Figure 457: Utilities Menu Flow TCC300 User Manual...

  • Page 609: Hmi Screen Review

    VT correction voltage. Meter Out Voltage XXX.X Volts Displays the measured voltage at the terminals of the TCC300 without any software modifications. Used as the base for normalizing voltage. Source Voltage XXX.X V (Calculated/Measured/disabled) •...
  • Page 610 Displays the calculated primary quantity based on the user-selected multipliers and measured secondary voltage and current. Primary VA X.XX MVA Displays the calculated primary quantity based on the user-selected multipliers and measured secondary voltage and current. Power Factor TCC300 User Manual...

  • Page 611: Present Demand

    Displays the demand value based on the user‑selected voltage and current multipliers or secondary voltage and current. Demand Pri. VArs X.XX MVArs Displays the demand value based on the user‑selected voltage and current multipliers and measured secondary voltage and current. Demand Pri. VA TCC300 User Manual...

  • Page 612: Demand History

    Displays maximum primary current. Bottom line toggles between Date & Time/Amps. Max Primary Watts E X.XX MW Displays maximum Watts. Bottom line toggles between Date & Time/W. Max Primary VArs E X.XX MVAr Displays maximum VAr. Bottom line toggles between Date & Time/VAr. Max Primary VA E TCC300 User Manual...

  • Page 613: Energy Metering

    Displays total reverse WHr. Bottom line toggles between Date & Time/WHr. Leading VAr Hours E X kVArh Displays total reverse VArHr. Bottom line toggles between Date & Time/VArHr. Press ENT to reset Energy Metering Press ENT to perform TCC300 User Manual...

  • Page 614: Status

    [1] In order to verify Neutral Tap Position, when the tap position is "0", but no neutral input is detected, the Tap Position screen will display "- - -" instead of "0". [2] These parameters will decrement by 1 letter if Backup Power (M) is not purchased. [3] These parameters will decrement by 2 letters if Backup Power (M) and DVAr2 (N) are not purchased. TCC300 User Manual...
  • Page 615 N = Neutral Tap Position MS = Motor Seal-In • 1 = True (on) • 0 = False (off) Press ENT to view Output Status RAISE LOWER ALARM 1 0 0 • RAISE Raise Contact • LOWER Lower Contact • ALARM Alarm Contact TCC300 User Manual...

  • Page 616: Motor Current

    Displays the Peak Motor Current recorded. This parameter is the highest Peak Motor Current recorded by the control. This parameter is independent of the Peak RMS Current in the Motor Current Profile. 10.2.1.7 Harmonics Voltage % THD X.X % Displays the percent of Voltage THD. Current % THD TCC300 User Manual...

  • Page 617: Tap Information

    Displays minimum and maximum values of tap position since reset. Definite Timer Raise= xxs Lower= xxs Displays the status of the raise and lower timers (Definite or Inverse). Intertap Timer Displays the status of the Intertap Timer. TCC300 User Manual...
  • Page 618 Records the number of Lower operations, can be Preset/Reset in Configuration/Tap Settings. Raise Counter Records the number of Raise operations, can be Preset/Reset in Configuration/Tap Settings. Press ENT to view specific Tap Stats Tap Tap Number 0 0 0.0 A TCC300 User Manual...

  • Page 619: Setpoints

    Active Profile Profile: 1 Selects the Active Profile (1, 2, 3 or 4). Profile to Edit Profile: 1 Selects the Setpoint Profile to be edited (1, 2, 3 or 4). Edit Profile 1 Name (2,3 or 4) TCC300 User Manual...

  • Page 620: Common Settings

    Auto Determine/Auto Determine M – to allow the control to intelligently choose which reverse power mode applies at the time reverse power is sensed, either Distributed Generation mode or Regulate In Reverse/Regulate in Reverse Measured Power Direction Bias NONE TCC300 User Manual...

  • Page 621: Power Flow Forward

    Forward power Line Drop Compensation reactance is adjustable from -72 V to +72 V in 1 V increments with a factory setting of 0 V. LDC-Z LDC-Z Fwd ← → X Volts Adjustable from 0 to 72 volts in 1 volt increments. DEFINITE DELAY Definite Delay Fwd ← → XX Sec TCC300 User Manual...

  • Page 622: Power Flow Reverse

    LDC X Rev X Volts Reverse power Line Drop Compensation reactance is adjustable from -72 V to +72 V in 1 V increments, with a factory setting of 0 V. LDC-Z LDC-Z Rev ← → X Volts TCC300 User Manual...

  • Page 623: Voltage Reduction

    It also disablesVAr Bias if it is in effect. Save VR at Power Off DON'T SAVE Allows any Voltage Reduction command communicated to the control to be saved or not saved at power down. TCC300 User Manual...

  • Page 624: Limits

    Undervoltage limit is adjustable from 95.0 V to 135.0 V in 0.1 V increments with a factory setting of 114.0 V. The Block Lower setpoint should always be set below the Block Raise setpoint and below the lower band limit (the bandcenter minus one-half of the bandwidth) TCC300 User Manual...

  • Page 625: Var Bias

    Disable on Rev Pwr disable Allows Step VAr Bias to be disabled in the reverse power mode. Fwd Max Cap Bank Size 12000 KVAr Sets the largest capacitor bank size in the forward mode from 4 to 12,000 KVAr. TCC300 User Manual...

  • Page 626: Var Bias (Linear)

    VAr Bias (Linear) Disable on Rev Pwr disable Allows Linear VAr Bias to be disabled in the reverse power mode. Curr Mult Base Value Allows the Current Multiplier Base Value to be set between 0 and 32600. TCC300 User Manual...
  • Page 627 Normalized Linear VAr Bias +X setting as a result of the Normalizing value entered in Configuration. Linear V Bias +X Lmt 0.0 Volts The "During Voltage Reduction" Linear Voltage Bias (+X) Limit, limits the total voltage bias that can affect the control Bandcenter. Adjustable from 0.0 to 5.0 Volts. TCC300 User Manual...

  • Page 628: Configuration

    External #1, Reg External #3, Reg External #2, Reg External #1, Contact KeepTrack™ 1R1L, Contact KeepTrack 1N, Internal KeepTrack™ and Disable. Tap Limits disable Allows the tap position limits to be enabled/disabled. When enabled, the following Tap Block Raise and Lower setting screens will appear. Tap Block Raise TCC300 User Manual...
  • Page 629 Open/close/open (1X), open/close or close/open contact operation (2X). The Count Window mode registers any activity as a valid input within the count window time setting. The Cam Follower setting is used when a Cam Follower contact input is wired into TCC300 User Manual...
  • Page 630 Section 10 1VAC388793-MB A Appendix A HMI the Counter contact input of the TCC300. The counter will increment when the counter input sees the cam follower open and then close. Cooper Quick Drive disable Enable this setting when using a Cooper Quick Drive regulator. For Cooper Spring Drive and Direct Drive, this setting should be disabled.

  • Page 631: Paralleling

    2.0 = 1.50, 4.0 = 2.00). The default setting is 0.0, for a sensitivity of 1. DVAR2 Reac I Lmt XX mA (DVAr2 and DVAr2 KT) Provides a method to set a reactive current (VArs) limit between the circulating current input and the load current input. If the reactive current reaches this TCC300 User Manual...
  • Page 632 Section 10 1VAC388793-MB A Appendix A HMI setpoint, the operation of the TCC300 will be blocked, and the alarm output function will be activated, if enabled. The settings for this screen are 5 mA to 200 mA in 1 mA increments.
  • Page 633 Delta VAr Peer to Peer P2P DVar Sensitivity Scales the control's reaction to changes in Reactive Circulating Current (Irc). The following data demonstrates the linear relationship between the Sensitivity setting and the % Multiplier (Range -4.0 to +4.0). TCC300 User Manual...
  • Page 634 Position 1 should be assigned a paralleling address of 1, Position 2 a paralleling address of 2 and so on, in an ascending order. Num. Devices The total number of devices in the paralleling scheme (maximum 16). P2P Update Speed TCC300 User Manual...

  • Page 635: Programmable Alarm

    A scaling factor to compensate Delta Vars Calculation, if the CT value is not in the ratio to the MVA rating (Range 20 to 500 %). Clear Lockout Alarm Ready Press ENTER Allows reset of lockout alarm at control front panel. 10.2.4.4 Programmable Alarm Prog Alarm Function –<0000000000000000 TCC300 User Manual...
  • Page 636 Abnormal Tap Position detected, VAr Bias Lag exceeded, VAr Bias Lead exceeded, Backup Power fail detected (if purchased), Tap Wear Limit exceeded, Operation Count Limit exceeded, RTN Fail to Operate and Tap Changer Failure detected. Factory setting is Disable. (Bottom line of display indicates available alarms.) TCC300 User Manual...
  • Page 637 Figure 459: Programmable Alarm Function Programming Op Count Signal Alrm When the resettable operations counter matches the Op Count Signal Alarm Setting, the control will display a message that the Op Count Signal Alarm Setting has been exceeded. TCC300 User Manual...

  • Page 638: System Clock

    Switch Status input mode is selected, all Seal‑In input functions will be disabled (Section 5.2, Configuration). The factory setting is Switch Status. A Switch Status setting is also required for "Contact KeepTrack™ 1R1L" and "Contact KeepTrack 1N" methods of tap knowledge. Input Selection 2 TCC300 User Manual...

  • Page 639: Mtr Current Profile

    Setting for Duration current programmable from 110% to 200% of the stored Duration current to activate an alarm. Init. Motor Current Press ENT to reset. Reset all Motor Current Profiles and initiate the "Training Mode". 10.2.4.8 CBEMA Setup Normal Voltage xxx.x Volts TCC300 User Manual...

  • Page 640: Harmonics Setup

    Clear All Counters Ready Press ENTER Clears all CBEMA Event Counters. 10.2.4.9 Harmonics Setup V 2-16 Har. Alarm 011101111111111 Selects active harmonics for voltage alarm 2-16. V 17-31 Har. Alarm 000000000000001 Selects active harmonics for voltage alarm 17-31. TCC300 User Manual...

  • Page 641: Data Logging

    Establishes minimum fundamental Current Threshold for Current Harmonics 0 to 200 Harmonic Alarm Delay 10 s Allows Harmonic Alarm Delay setting which is applicable to both Voltage and Current Threshold settings. 10.2.4.10 Data Logging Data Log Select 11111111111111 TCC300 User Manual...

  • Page 642: Nameplate

    Adjustable from 1 to 32600 in 1 increments with a factory setting of 6000. User selection must include knowledge of CT ratio, from primary rating to 0.2 A rating of control. Load VT Config LINE_TO_GROUND VT configuration toggles between Line-to-Line and Line-to-Ground with a factory setting of Line-to-Ground. TCC300 User Manual...
  • Page 643 Adjustable from 0.1 to 3260.0 in 0.1 increments with a factory setting of 60.0. User selection must include knowledge of Source VT Ratio and sensing Source VT Ratio correction. [4] 1 A or 5 A displayed values are calculated from the actual 200 mA connected current. TCC300 User Manual...
  • Page 644 For pulsed, an adjustable pulse width will be applied to the output triacs of 0.2 to 12 seconds. Output Pulse 1.5 Sec Adjustable from 0.2 to 12 seconds in 0.1 second increments. Factory set at 1.5 seconds. Low Current Block disable TCC300 User Manual...

  • Page 645: Run Through Neutral

    The Fast Voltage Recovery setting range is from 1.0 to 15.0 volts outside the normal band edges in 0.1 V increments. 10.2.4.12 Run Through Neutral Enable/Disable disable Enables and Disables the Run Through Neutral Feature. Reset RTN Succ Ctr TCC300 User Manual...

  • Page 646: Remote Voltage Bias

    The Remote Voltage Bias Heartbeat Timer setting (2 to 120 sec) is the period that upon receiving the remote voltage value the voltage bias is applied to the Bandcenter. If no remote voltage value is received and the timer times out the control will revert to existing settings. TCC300 User Manual...

  • Page 647: Communication

    Communication 10.2.5.1 Comm Settings Comm1 Port Type RS485 TCC300 COM Port can be selected for two different configurations: RS‑485 or Fiber Optics. Comm2 Port Type RS232 TCC300 COM Port can be selected for two different configurations: RS‑232 or Bluetooth. Comm Protocol DNP3.0...
  • Page 648 Baud Rate 9600 Selects baud rate for COM1, located on the top of the control. Parity NONE None, odd or even parity is available. Stop Bits ONE STOPBIT One or two stop bits are available. Sync Time TCC300 User Manual...

  • Page 649: Memory Card

    Toggles between five modes of operation: LTC (DNP), Regulator (DNP), Profile Switching (DNP), Profile Switching (GOOSE) and Disabled. 10.2.5.2 Memory Card Load Setpoints Press ENT to begin Load setpoint files (Unit or Master) from a Smart Flash SD Card into the unit. Save Setpoints TCC300 User Manual...
  • Page 650 Press ENT to begin Load DNP configuration files from a Smart Flash SD Card into the unit. Save DNP Config Press ENT to begin Save DNP configuration files to a Smart Flash SD Card from the unit. Save Metering Data TCC300 User Manual...

  • Page 651: Ethernet

    • Data Logging • Oscillography • Sequence of Events • DNP Map • Multi-user Access Code • Multi-user Access Code Log 10.2.5.3 Ethernet DHCP Enable ENABLE Allows DHCP Protocol to be enabled or disabled. IP Address 0.0.0.0 TCC300 User Manual...
  • Page 652 Ethernet socket longer than the timeout setting the control will close the socket and make it available for connection. The setting range is from 1 to 50,000 seconds. SNTP Enable disable Enables the SNTP (Simple Network Time protocol) to allow Network Time Synchronization. TCC300 User Manual...

  • Page 653: Hmi

    15 asterisks will appear in top row of User Line #1 screen. User Line 2 E TCC300 Allows input of 20 ASCII characters to configure a unit locator or description. If not configured, a row of 15 asterisks will appear in bottom row of User Line #2 screen.

  • Page 654: Bluetooth

    Bluetooth Bluetooth Enable ENABLE Enables or disables the Bluetooth® feature when installed on the control. Bluetooth Reset Ready Press ENTER Reset the Bluetooth Module to "ABB" factory default settings. Bluetooth Protocol MODBUS Select either MODBUS® or DNP3.0 protocol. Authentication disable Enables or disables Authentication and provides the means to enter a Pass Key when set (1 to 16 characters).

  • Page 655: Rs232

    One or Two Stop Bits are available. Sync Time 50 mS This time delay improves robust operation when communication lines are intermittent. Communication dead-sync time is the time that the control will wait from the last received TCC300 User Manual...

  • Page 656: Utilities

    Voltage RMS calibration factor. Control Load I x.x mA Lag Displays the real-time measured value of load current related to the scaling factor Current Transformer of 200 mA, 1 A or 5A. [5] Requires Level 3 Access to change. TCC300 User Manual...
  • Page 657 I Cos Coefficient 8192 X Displays the PF Factor Cosine correction factor as determined by Autocal. Can also be manually set. However, ABB does not recommend manual setting of this parameter. Motor Current x.xx mA Displays the real-time measured value of motor current.
  • Page 658 Test all external inputs to the control. Output Test Press ENT to test Test all outputs from the control. Button Input Test Press ENT to Begin Verify proper operation of each front panel pushbutton from the HMI. Change Src Input press ENTER. TCC300 User Manual...

  • Page 659: About

    Alarm Activity Press ENT to Begin The Alarm Activity feature provides the means to display all active screen messages that are active on the control. 10.2.6.2 About Serial Number XXXXX Displays the unit serial number. Firmware Version D-0214VXX.XX.XX TCC300 User Manual...
  • Page 660 Displays the CRC of the Last Loaded Settings file. Hardware Number The Hardware Number is used for identifying the control hardware type. • 1 = Pre 180 V Version of TCC300 hardware. • 3 = 180 V Version of TCC300 hardware. TCC300...

  • Page 661: Section 11 Appendix B Setpoint, Configuration And Communication Record Forms

    0.0 to 10.0 (%) of Bandcenter Setpoint [7.5] (_______________) Standard Voltage Reduction Disable Enable [Enable] Smart Voltage Reduction Disable [Disable] Enable Com VR Turnoff Timer 0 to 999 (Min) [0] (_______________) Don't Save [Don't Save VR at Power Off Save Save] TCC300 User Manual...
  • Page 662 -72 to +72 (V) [0] (_______________) LDC Reactance -72 to +72 (V) [0] (_______________) VAr Bias VAr Bias Method Disable [Disable] Step Linear Disable on Reverse Power Disable [Disable] Enable VAr Bias Step: Table continues on next page TCC300 User Manual...

  • Page 663: Configuration

    0.80 to 1.20 (X) [1.00] (_______________) VT Correction -15.0 to +15.0 (V) [0.0] (_______________) CT/VT Phasing 0 degree [0 degree] 30 degrees 60 degrees 90 degrees 120 degrees 150 degrees 180 degrees 210 degrees Table continues on next page TCC300 User Manual...
  • Page 664 110 to 200 (%) [110] (_______________) Average Rms Current 110 to 200 (%) [110] (_______________) Average Duration 110 to 200 (%) [110] (_______________) Program Alarm Relay Mode Normal [Normal] Deadman Out Low Current Block Disable [Disable] Enable TCC300 User Manual...
  • Page 665 10 to 10000 [1000] (_______________) Maximum Load Current 1 to 200 (mA) [50] (_______________) Max RTN Standby Operations 1 to 10000 [20] (_______________) Fast Voltage Recovery Disable [Disable] Enable Fast Voltage Recovery 1.0 to 15.0 (V) [5.0] (_______________) TCC300 User Manual...
  • Page 666 Negative Polarity [Positive Polarity] Not in Use [Not in Right Tie Breaker In Use Use] Positive Polarity Negative Polarity [Positive Polarity] Not in Use [Not in Left Tie Breaker In Use Use] Positive Polarity Negative Polarity [Positive Polarity] TCC300 User Manual...

  • Page 667: Tap Settings

    Enable Block Raise 12 Lower to 16 Raise [16] (_______________) Block Lower 16 Lower to 12 Raise [-16] (_______________) Highest Tap 0 Neutral to 33 Raise [16] (_______________) Lowest Tap 33 Lower to 29 Raise [-16] (_______________) TCC300 User Manual...
  • Page 668 "0", but no neutral input is detected, the Tap Position screen of the TCC300 will display "- - -" instead of "0". When reading the tap position via comms (Modbus and DNP) a value of 32767 will be returned when the tap position is "0", but no neutral input is detected, otherwise a "0"...

  • Page 669: Alarms

    Minimum Load Voltage Meter Out Voltage Voltage % THD Maximum Load Voltage Min Source Voltage Current % THD Minimum Primary Current Max Source Voltage Tap Position Maximum Primary Current Time and Date Tap Drag Hands Minimum Primary Watts TCC300 User Manual...

  • Page 670: Data Logging

    31st Current Alarm Threshold I Percent 0 to 100 % [10] (_______________) Minimum Fundamental Current Threshold Disable Enable [Enable] Min Current Threshold 0 to 200.0 mA [20.0] (_______________) Harmonic Alarm Delay 1 to 10 Sec. [10] (_______________) TCC300 User Manual...

  • Page 671: Oscillograph Setup

    CBEMA 4 VAr Bias Active Sealin Fail Alarm Act. Sealin Fail Low Blk Act. Sealin Fail Raise Blk Act. Low Current Blk Act. Motor Seal-in Input Neutral Input Counter Input Op Count Signal Individual Tap Wear Alarm TCC300 User Manual...

  • Page 672: Sequence Of Events Setup

    Sealin Fail Alarm Act. Sealin Fail Low Blk Act. Sealin Fail Raise Blk Act. Low Current Blk Act. Motor Seal-in Input Neutral Input Counter Input Op Count Signal HMI Active Individual Tap Wear Alarm AND Gate Setup TCC300 User Manual...

  • Page 673: Cbema Settings

    Individual Tap Wear Alarm SOE Final Gate OR [OR] 11.10 CBEMA settings Normal Voltage 100.0 to 130.0 V [120.0] (_______________) CBEMA Event 1 Disable Enable [Enable] Sag/Swell/Swell Pickup 50 to 130% [70] (_______________) Table continues on next page TCC300 User Manual...

  • Page 674: Comm Settings

    1200 2400 4800 9600 [9600] 19200 38400 57600 115200 Parity NONE [NONE] EVEN Stop Bit 1 [1] Sync Time 1 to 5000 [2] max 5000 ms (_______________) Tx Delay 1 to 50 [10] max 50 ms (_______________) TCC300 User Manual...
  • Page 675 Enable SNTP Server Name (_______________) SNTP Server Address [X.X.X.X] (_______________) Time Zone [GMT -5 Hr] (_______________) Change Communication Address Communication Address DNP Address 1 to 65519 [1] (_______________) Modbus Address (_______________) Substation Table continues on next page TCC300 User Manual...
  • Page 676 Regulator (DNP) (DNP) Profile Switching (GOOSE) ® Bluetooth MODBUS® Protocol DNP3 [MODBUS] Bluetooth Mode Mode 0 [Mode 0] Mode 1 Friendly Name [TCC300] (______________________________) Bluetooth Enable Bluetooth Disable [Enable] Disable Enable Authentication Authentication [disable] Bluetooth Passkey (______________________________) Bluetooth Device Address...

  • Page 677: Section 12 Appendix C Dnp Configuration Editor

    • Class 2 Max Events: If unsolicited responses are enabled, the parameter specifies the maximum number of events in the corresponding class to be allowed before an unsolicited response will be generated. TCC300 User Manual...
  • Page 678 This feature allows the user to communicate with the TCC300 control when it is connected to an RTU that contains other brands of controls and eliminates the need to re-configure the RTU or the other controls.
  • Page 679 (Control Relay Output Block) setting is used to define what control method will be used to operate the point. The possible settings for "Crob" are listed below: • Latch On • Latch Off • Latch OnOff • Latch OnOff_TC • Pulse On • Pulse Off TCC300 User Manual...
  • Page 680 Access Code of Level 2, otherwise it will be grayed out. DNP Security DNP authentication is now available and can be independently enabled in the DNP security tab for either serial or Ethernet (both TCP or UDP) interfaces. TCC300 User Manual...
  • Page 681 The HMAC algorithm is either SHA1 (4 OCT) or SHA1 (10 OCT). An Update key is necessary to provide secure SESSION key negotiation. Once a SESSION key is obtained any subsequent challenge/ response session will employ that session key. The Update key can be up to 32 hex characters (0123456789ABCDF) (128 bits). TCC300 User Manual...
  • Page 682 Example of DNP Configuration Editor Use The following sequence of steps provides an example of utilizing the DNP Configuration Editor. From the TCC600® Main Screen select Utility/DNP Configuration Editor. TCC600 will display the DNP Configuration Editor dialog screen. TCC300 User Manual...
  • Page 683 GUID-B874B54E-A407-40AE-85C1-067D6AC561D7 V1 EN Figure 461: DNP Configuration Editor Dialog Screen Select Load Template/TCC300 Default from the DNP Configurator menu bar. The Binary Inputs tab is displayed. The Available Points list for each DNP Points Group tab will also be populated.
  • Page 684 7.3. Select the file to be opened, then select Open. TCC600 will initiate the file transfer as indicated by the "Send" dialog screen, followed by a "DNP Upload" confirmation screen. GUID-E6F3EEED-BA47-4AC6-82EE-1ACEB7A63330 V1 EN Figure 463: Send Dialog Screen GUID-EEE054A1-CA8F-494B-8905-3BCC32C42C8F V1 EN Figure 464: DNP Upload Confirmation Screen TCC300 User Manual...
  • Page 685 Section 12 1VAC388793-MB A Appendix C DNP Configuration Editor GUID-A7D6A9FB-1882-48C7-A90E-8ECDD4EE41EB V1 EN Figure 465: Inverse CROB TCC300 User Manual...
  • Page 686 Section 12 1VAC388793-MB A Appendix C DNP Configuration Editor GUID-24D583FA-4F96-4EA4-B6A9-4345AF4684E2 V1 EN Figure 466: Individual Binary Points and Different CROB TCC300 User Manual...

  • Page 687: Section 13 Appendix D Iec 61850 Configuration Editor

    Having no rptID in the Report Control Block of the CID file will fail validation in Schema 1.4 (as rptID is required) and passes validation for Schema 3.0. TCC300 User Manual...
  • Page 688 Section 13 1VAC388793-MB A Appendix D IEC 61850 Configuration Editor GUID-0C7881A1-4E0D-4661-9807-4070B67217BF V1 EN Figure 467: IEC 61850 Configuration Editor Reporting Metering Dataset Dialog Screen TCC300 User Manual...
  • Page 689 Quality Change – For any measurement or status, the source is a PROCESS. The settings are SUBSTITUTED values. If system error or checksum error is detected, the validity are questionable and inaccurate. If self test fails, then validity is Invalid. Good means there is no abnormal condition of the TCC300 User Manual...
  • Page 690 The user must keep track of this number. Buffer Overflow is not supported in Schema 1.4. GUID-8D5F1E21-5288-4E4E-A149-D517B8CC2669 V1 EN Figure 470: Option Fields For Buffered Report Control Block TCC300 User Manual...
  • Page 691 This value is incremented for every report generated. The first report generated as soon as Report Enable is set to true will have the sequence number as zero. The sequence number will rollover to zero at its maximum value. TCC300 User Manual...
  • Page 692 GOOSE Message Retransmission Timing After Initial GOOSE Message Retransmit after 2 ms with TAL = 2 Retransmit after 4 ms with TAL = 4 Retransmit after 8 ms with TAL = 8 TCC300 User Manual...
  • Page 693 GsSubscOfs (Offset) in the dataset referenced in the goose subscription control block. GOOSE Parameters (Publisher/Subscriber) DSRef Contains the object reference of the members of the dataset whose members of the dataset will be transmitted. TCC300 User Manual...
  • Page 694 The Application Identifier (APPID) is used to select ISO/IEC 8802-3 frames containing sampled value messages and to distinguish the application association. Since the TCC300 does not publish or subscribe to sample value, the value of AppID is limited to 0-0x3FFF.
  • Page 695 Section 13 1VAC388793-MB A Appendix D IEC 61850 Configuration Editor GUID-E5EDCB24-DE05-43C2-B1D5-B7B769AB927F V1 EN Figure 474: IEC 61850 Configuration Editor GOOSE Publisher Dialog Screen TCC300 User Manual...
  • Page 696 IEC 61850 Configuration Editor GOOSE Subscriber Dialog Screen The "Validate" selection on the IEC 61850 Configuration Editor Dialog Screen will validate any CID file against Schema 1.4 or Schema 3.0. GUID-A923C81F-A8CD-489B-97B3-9AFE2D718005 V1 EN Figure 476: IEC 61850 Configuration Editor Dialog Screen TCC300 User Manual...

  • Page 697: Section 14 Appendix E Self-Test Error Codes

    8108 ERROR_EE_WR_PAGE This code is displayed when: • Page Writing to EEPROM takes more than 10 • No ack from eeprom while it’s being accessed Table continues on next page TCC300 User Manual...
  • Page 698 (error appears immediately during boot up process if code is not properly configured). 2404 ERROR_FLASH_WRONG_CFG_FLG Flash configuration flag is not valid (error appears immediately during boot up process if code is not properly configured). Table continues on next page TCC300 User Manual...
  • Page 699 Error occurs during dnp config file xml parsing if there is not enough space in ram for parser. 9020 ERROR_UNAUTH_PROG_FL_ACCESS 9000 Error occurs if unauthorized read/write access from/ to program flash memory is detected (during normal operation). TCC300 User Manual...

  • Page 701: Section 15 Appendix F Remote Ethernet File Update Utility

    The REFU Utility is a stand alone PC application. The REFU Utility utilizes a file transfer algorithm that ABB has implemented in the TCC300 firmware for transferring such files as DNP device map files. The REFU Utility is capable of operation behind any secure firewall or within any IT security policy imposed by a local administrator.

  • Page 702: Remote Ethernet File Update And Cyber Security

    Due to the sensitive nature of this utility, it is highly recommended not to distribute this application to unauthorized users. Therefore, this application will not be available for download from the ABB website. Furthermore, it is only available upon written request from authorized personnel.

  • Page 703: Updating Ethernet Firmware Remotely

    The Remote Ethernet Firmware Update application utilizes a special firmware update file created by ABB that contains both the firmware version number in encrypted form and the regular firmware file with the ".bot" extension and a version filter (optional). The firmware update file format has an extension of ".upd".
  • Page 704 The user can create a list of controls that will have their firmware updated. This list can be saved if desired and can be retrieved for use at a later date. The list of controls and their associated information (except for the "Update to Version") is stored in an encrypted format. TCC300 User Manual...
  • Page 705 REFU Utility and terminate the update session. • If the digital signature verification is successful, then the programming sequence will continue. 11. Prior to programming the flash, the following steps are taken: TCC300 User Manual...

  • Page 706: Updating Data File Remotely

    15.5 Updating data file remotely To remotely update selected data files of a control or a series of controls on an ethernet network proceed as follows: Verify that the following conditions exist: TCC300 User Manual...
  • Page 707 Launch the Remote Ethernet File Update (REFU) Utility. The REFU dialog screen will be displayed. GUID-E375AA47-312F-438C-864B-576D837C5B94 V1 EN Figure 480: Remote Ethernet File Update Utility (Firmware File) Dialog Screen Select "Data File". The REFU Data File dialog screen will be displayed. TCC300 User Manual...
  • Page 708 0 to 10. Select the controls to be updated. 10. Select the desired file types to be updated on each individual control. 11. Select either "Update Selected" or "Update All" to start the update sequence. TCC300 User Manual...
  • Page 709 If the authentication sequence fails, then the connection is automatically closed by the Control. • If the authentication sequence is successful, then the Control starts the update procedure. The REFU Utility starts the file upload. File transfer is complete. TCC300 User Manual...

  • Page 711: Section 16 Glossary

    COMTRADE Common format for transient data exchange for power systems. Defined by the IEEE Standard. Electromagnetic compatibility Human-machine interface IEC 61850 International standard for substation communication and modeling 1. Local time clock 2. Load tap changer SCADA Supervision, control and data acquisition Secure digital TCC300 User Manual...
  • Page 716 Contact us ABB Inc. EPMV Distribution Automation 4300 Coral Ridge Drive Coral Springs, FL 33065, USA Phone +1 800 222 1946 (24-hour customer support) Phone +1 (800) 523-2620 Phone +1 954-752-6700 +1 954 345-5329 www.abb.com/mediumvoltage www.abb.com/substationautomation...

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