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Summary of Contents for ABB TOTALFLOW WellTell Wireless IS

  • Page 2 Translated versions, in any other language, shall be maintained as accurately as possible. Should any discrepancies exist, the US English version will be considered final. ABB is not liable for any errors and omissions in the translated materials.
  • Page 3: Before Beginning

    Unpack and inspect the WellTell-X and WellTell-IS and any other optional equipment. Inspect all parts for damage, missing or incorrect components. Before Beginning The WellTell-IS system is comprised of two parts: the host (WellTell-X) and the intrinsically safe (IS) barrier client (WellTell-IS). The host, WellTell-X, is generally installed in the site controller (XFC or XRC).
  • Page 4 Position the pipe saddle on the meter run. Select a location that allows easy user access and is close to the equipment. Temporarily attach the saddle on the meter run pipe using U- bolts and associated hardware. Screw the 2” by 40” mounting pipe into the saddle (see Figure 2).
  • Page 5 Figure 3 – Pipe Mounted 6400/6700 Enclosure Step 2 WellTell-X Installation The WellTell-X host unit is mounted in a communication tray (generally at the factory) and is designed to be installed in a Totalflow 6400 or 6700 enclosure (see Figure 4). At the top of the enclosure is the area where communication devices are installed.
  • Page 6 Figure 4 – Communication Tray Figure 5 – Communication Tray Installed in the 6700 Enclosure...
  • Page 7 Step 3 WellTell-X Host Communication Wiring NOTE: If the unit came preconfigured from the factory, ignore the following wiring instructions. Wiring of the WellTell-X host to a parent device (XFC/XRC) is fairly simple. In the example (see Figure 6), an XFC-195 board is used as the parent meter.
  • Page 8 A - Move to the Communications tab. Set the Spare – COM 2 to None and the LevelMaster port to COM2: B – Move to the LevelMaster Communications tab and setup as shown Figure 7 – Typical Communication Setup for the LevelMaster WellTell-IS Wiring Electrical wiring at the WellTell-IS (client) is accomplished with two basic steps: powering the unit and wiring the RS-485 to the LevelMaster sticks.
  • Page 9 Figure 8 – Powering of the WellTell-IS Step 6 Wiring the LevelMaster Sticks to the IS Barrier The second part of the electrical installation for the WellTell-IS is the wiring of the LevelMaster sticks to the IS barrier on the WellTell-IS. Figure 9 illustrates how this is accomplished.
  • Page 10: System Configuration

    System Configuration Step 7 Configuring the WellTell-X In a similar fashion to configuring the meters for the COM 2 port, the user must also configure the WellTell-X radio. To configure the WellTell-X (or the WellTell-IS) radio, the user must have the WellTell Wireless Utility (WWU) program and a typical 9-pin to 9-pin (male DB9 to female DB9) cable.
  • Page 11 Network View tab – Leave the values at their default settings. Figure 10 – WWU Main Screen PC Port tab – Set the parameters as follows: Parameter Field Value Port COM 1 (Communication port of laptop PC) Baud Rate 9600 Data Bits 7 or 8 bits based on user setup Parity...
  • Page 12 The remaining tabs (Flash Loader, PIC Loader and Test) can be left at their default settings. Step 8 Configuring the WellTell-IS Just as the host radio, WellTell-X, was configured, it is necessary to configure the WellTell-IS client radio. As with the WellTell-X, it is necessary to have the WWU program and a typical 9-pin to 9-pin (male DB9 to female DB9) cable.
  • Page 13 The remaining tabs (Flash Loader, PIC Loader and Test) can be left at their default settings. Step 9 Final Configuration at the Site Controller (XFC/XRC) With the WellTell-X host and the WellTell-IS client both installed and configured, the last step is to configure the site controller (XFC/XRC at the host end) for the LevelMaster application.
  • Page 14 Description of Standard Displays (Annunciators) Indicates “Snoop” mode (i.e., processor is “snooping” the Envelope data stream). Indicates activity on the processor’s UART port. Tx/Rx The Host Server (WellTell-X) annunciator is always on. Antenna The Client (WellTell-IS or WellTell-IO) is only on when the Client is ‘synced’...
  • Page 15 The ‘dash’ or ‘underscore’ is the system heartbeat. It blinks off and on continuously. The blinking slows whenever the Radio is dead or not connected. Description of Standard Displays (Alpha/Numeric Portion) When power drops below 10.5VDC the Host Server will SLEEP detect the low voltage and enter a “SLEEP”...
  • Page 16 ABB Inc. Totalflow Products 7051 Industrial Blvd. Bartlesville, Oklahoma 74006 Tel: USA (800) 442-3097 International 001-918-338-4880...