Sealey BG200XL Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPorTAnT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREmENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO mAY CAUSE
DAmAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
The use of symbols in this document is to attract your attention to possible danger. The symbols and warnings themselves do not eliminate any danger, nor are they substitutes for proper
accident prevention measures.
1. SAFETY INSTRUCTIONS
1.1. ELECTRICAL SAFETY.  WARNING! It is the user's responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads,
plugs and all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of
appropriate safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We
also recommend that an RCD (Residual Current Device) is used with all electrical products. It is particularly important to use an RCD
with portable products that are plugged into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician.
You may obtain a Residual Current Device by contacting your Sealey dealer. You must also read and understand the following
instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by
a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance
and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power
supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply, leads, plugs for wear and damage and all electrical connections to ensure that none is loose.
1.1.6. Important: Ensure the voltage marked on the product is the same as the electrical power
supply to be used and check that plugs are fitted with the correct capacity fuse. A 13A
plug may require a fuse smaller than 13A for certain products.
1.1.7. DO NOT pull or carry the powered appliance by its power supply lead.
1.1.8. DO NOT pull power plugs from sockets by the power cable.
1.1.9. DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have
repaired by a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case
of damage, cut off and fit a new plug according to the following instructions (discard old
plug safely). (UK only - see diagram at right).
Ensure the unit is correctly earthed via a three-pin plug.
a) Connect the grEEn/YElloW earth wire to the earth terminal 'E'.
b) Connect the broWn live wire to live terminal 'l'.
c) Connect the bluE neutral wire to the neutral terminal 'n'.
d) After wiring, check that there are no bare wires, that all wires have been correctly
connected, that the cable external insulation extends beyond the cable restraint
and that the restraint is tight.
Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only.
Double insulated products are always marked with this symbol
the brown & blue wires as indicated above. Do noT connect the brown or blue to the
earth terminal.
1.1.10. Some products require more than a 13 amp electrical supply. In such a case, NO plug will be fitted. You must contact a qualified
electrician to ensure a 30 amp fused supply is available. We recommend you discuss the installation of a industrial round pin plug and
socket with your electrician.
1.1.11. Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD
fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cable on the cable
reel is important. It should be at least 1.5mm² but to be absolutely sure that the capacity of the cable reel is suitable for this product
and for others that may be used in the other output sockets, we recommend the use of 2.5mm² section cable.
1.2 GENERAL SAFETY
 WARNING! Disconnect the grinder from the mains power, and ensure the grinding wheels are at a standstill before attempting to change
accessories, service or perform any maintenance.
Note: With the exception of "Abrasive Wheels Regulations"' safety instructions will also apply to operating with a wire brush.
 Maintain the grinder in good condition and check moving parts alignment regularly.
 Replace or repair damaged parts. Use recommended parts only. Non-authorised parts may be dangerous and will invalidate the warranty.
 DAngEr! Do noT use a damaged stone as it is dangerous and may cause damage or serious personal injury.
 WArnIng! only persons qualified under the "Abrasive Wheels regulations" and holding a current grinding wheel
certificate are to change or dress grinding stones. unplug grinder from mains power and refer to chapter 4 "grinding Stones"
for details.
 WARNING! Keep all guards and holding screws in place, tight and in good working order. Check regularly for damaged parts.
A guard or any other part that is damaged should be repaired or replaced before tool is used. The safety guard is a mandatory fitting
where grinder is used in premises covered by the Health & Safety at Work Act.
 Locate grinder in an adequate working area for its function, keep area clean, tidy and free from unrelated materials. Ensure adequate
lighting.
 Before each use check grinding wheel for condition. If worn or damaged replace immediately.
 WARNING! Always wear approved eye or face protection when operating the grinder.
 Use breathing protection in accordance with COSHH regulations if fumes or dust pose a hazard. Wear ear defenders and gloves if
necessary.
© Jack Sealey Limited
INSTRUCTIONS fOR:
BENCH GRINDER 200mm 560W
BG200XL
MODEL No:
.To re-wire, connect
Original Language Version
Recommended Fuse
Rating: 3A
BG200XL Issue: 5(L)- 04/03/14