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Toshiba 5000 SERIES Installation And Operation Manual

Nema-3r 3-phase ups. industrial duty 3-phase ups
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INSTALLATION AND OPERATION MANUAL
Part # 92975-000
April 2017
Manufactured in the USA
© Copyright 2017 TOSHIBA International Corporation
All rights reserved.
UNINTERRUPTIBLE POWER SYSTEM (UPS)
NEMA-3R 3-Phase UPS
5000 SERIES
20/30 KVA

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  • Page 1 UNINTERRUPTIBLE POWER SYSTEM (UPS) 5000 SERIES NEMA-3R 3-Phase UPS INSTALLATION AND OPERATION MANUAL 20/30 KVA Part # 92975-000 April 2017 Manufactured in the USA © Copyright 2017 TOSHIBA International Corporation All rights reserved.
  • Page 2 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 3 UNINTERRUPTIBLE POWER SYSTEM (UPS) 5000 SERIES INDUSTRIAL DUTY 3-Phase UPS INSTALLATION AND OPERATION MANUAL 20/30 KVA Part # 92975-000 April 2017 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 4 (Unintended Usage). Unintended Usage includes atomic energy control instruments, airplane or spaceship instruments, life-support equipment, all types of safety devices, etc. Unintended Usage of Toshiba products listed in this document shall be made at the customer’s own risk.
  • Page 5 Unless otherwise specified, the warranty period for a UPS battery or battery cabinet is 36 months from the shipment date (see Toshiba International Corporation bill of lading). JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTALLATION DATE UPS STARTUP PERFORMED BY 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 6 ) Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners. Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual.

  • Page 7: Table Of Contents

    UPS Clearance ................25 UPS Clearance ................25 UPS Anchorage ................27 UPS Anchorage - Single Cabinet............27 UPS Anchorage - Double Cabinet ..........28 Conduit Risers ................29 UPS Wiring ....................30 Wiring Safety ..................30 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 8 System Fault Messages .............66 12.21 System Warning Messages ............67 12.22 System Mode Messages ............69 12.23 System Status Messages ............69 UPS Operation ..................71 13.1 Initial UPS Startup ................71 13.2 Start the UPS ................71 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 9 External Layouts/Dimensions/Shipping Weights ........79 Appendix A – Dimensional Drawings .............80 Appendix B – Command Parameter Definitions Table ........83 Appendix C – Installation Planning Guide .............90 Appendix D – Input/Output Cabling Guide .............92 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 10 This page intentionally left blank 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 11: Introduction

    • Safety Precautions • Installation Precautions Read this 5000 Series Operation Manual for important instructions on operating the UPS. This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review.

  • Page 12: General Safety Instructions

    Electrical – Voltage & Shock Hazard Symbol indicates parts inside may cause electric shock. Explosion Hazard Symbol indicates parts may explode. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 13: Signal Words

    • Be trained in rendering first aid. For further information on workplace safety visit www.osha.gov. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 14: Factory Authorized Personnel

    The Toshiba products listed in this document are intended for usage in Industrial electronics applications. These Toshiba products are neither intended nor warranted for use in equipment that, if a malfunction or failure occurs, may result in loss of human life or bodily injury (collectively referred to as “Unintended Usage”).

  • Page 15: Disclaimer

    Disclaimer IN NO EVENT WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT OR CONSEQUENTIAL DAMAGE OR INJURY THAT MAY COME FROM THE MISUSE OF THIS EQUIPMENT. ANY MODIFICATION TO EQUIPMENT WITHOUT AUTHORIZATION BY TOSHIBA COULD RESULT IN PERSONAL INJURIES, DEATH OR DESTRUCTION OF THE UPS.

  • Page 16: Unpacking

    If provided, DO NOT remove the protective plastic sheet cover until installation at final location. • Immediately report any cabinet abnormalities to Toshiba Customer Support Center or an authorized representative. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 17: Unpack The 5000 Series Ups

    Unpack the 5000 Series UPS NOTE: The 5000 Series UPS is available in either a single Electronics cabinet or dual (Electronics and Magnetics) cabinet configuration. This manual covers unpacking CAUTION TOP HEAVY EQUIPMENT. THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE.

  • Page 18: Unship The 5000 Series Ups

    Unship the 5000 Series UPS The 5000 Series Industrial Duty UPS has a C-channel skids base with fork pockets for font/back forklift ac- cess, and four lifting eyes for hoisting. The skids are bolted to the shipping pallet to secure the UPS during shipping.
  • Page 19 4. Put down the UPS and remove the pallet. 5. Use a forklift to transport the UPS to it’s installation location. See Section 8.3. FIGURE 4.3: UNSHIPPING DOUBLE CABINET 5000 SERIES UPS 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 20: Transporting By Crane

    FIGURE 4.4: CABLES AND EYEBOLTS TO LIFT THE UPS More than 60° Uneven Cables FIGURE 4.5: ANGLE MORE THAN 60° FIGURE 4.6: UNEVEN CABLES FIGURE 4.8: UNACCEPTABLE OPERATION FIGURE 4.7 ACCEPTABLE OPERATION 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 21: Inspection/Storage

    During periods of non-use, the following guidelines are recommended for storage. These instructions apply to installations that have already been through initial Start-up with Toshiba Service. For installations that have not been through initial startup, arrange the power up with Toshiba Service. Storage Preparation 1) If the UPS has a battery backup, power up the UPS and allow it to operate with no load for 24 hours to fully charge the batteries.

  • Page 22: Warning Labels

    WARNING AREA BACKGROUND COLOR: ANSI DANGER RED ARNING AREA BACKGROUND COLOR: ANSI DANGER RED If a label is missing or illegible, contact Toshiba Customer Support Center or an authorized WARNING AREA TEXT COLOR: ANSI WHITE ARNING AREA TEXT COLOR: ANSI WHITE representative.
  • Page 23 CHECKED: APPROVED: SCALE: TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED. 13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000 DANGER LABEL JK 10-4-93 WLM 10-4-13 WLM 10-4-13 FULL DRAWING NO.:...
  • Page 24 CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED REV: TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED. DRAWING NO.: 94045 DATE 13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 25 13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A. 57275 DATE 13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A. 13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 26: Warning Label Locations - Exterior

    The warning labels identified on the previous pages are located on the front and interior of the UPS. Their location in the UPS cabinet is shown in Figure 5.2. Front View Right Side View (Interior) Right Side View (Exterior) FIGURE 5.2: CABINET WARNING LABEL LOCATIONS 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 27: Storage/Operating Environment

    1. The UPS should not be powered up until the entire operation manual has been read. 2. The voltage of the input power source must be within the rated input voltage range. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 28 Wait five (5) minutes before opening cabinet. This allows the system capacitors to fully discharge. 9. DO NOT attempt to disassemble, modify, or repair the UPS. Call your Toshiba sales representative for repair information. 10. Turn the power on only after securing ALL of the bay access doors.

  • Page 29: Maintenance Precautions

    UPS output and the load input. 3. The maximum ambient operating temperature at 0.9 PF 122 °F (50 °C). 4. Only factory authorized personnel should service the UPS. Contact Toshiba for the nearest authorized service center. 5. Battery/Flywheel servicing should be performed by factory authorized personnel only.

  • Page 30: Component Location

    MCCB-Door Manual Interlock Rotary Maintenance Bypass Switch Locking Door Latch Electronics Bay (Not Used) Magnetics Bay Future Use Access Cover Input/Output (I/O) Bay Fork Boxes HMI Touchscreen Cover aBlE lEctronics agnEtics 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 31: Ups Component Identification - Display And Indicators

    Label: UPS WARNING Indicator LED Light Tree Color: Yellow - Blinking Status Indicators LED Label: UPS FAULT Light Tree Color: Red - Steady Label: AC INPUT Color: White - Steady 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 32: Ups Component Identification - Cable Bay

    Magnetics Bay Cable Openings Input Terminal Bus Stubs with Fuse Output Bus Stubs Battery Bus Stubs with Fuses (Optional) Secondary Input Bus Stubs Grounding Bus Power Conduit Landing Plate 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 33: Installation

    Install the UPS in an appropriate environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions. See Table 6.1 – UPS Installation Environment Standards 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 34 3. Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise. 4. A separate ground cable should be run inside the conduit with the input power, output power, and control circuits. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 35: Unpacking

    UPS Clearance The 5000 Series is front--access for installation, operation, and maintenance, and side-access for wiring and cable installation. The clearance around the Single Cabinet and Double Cabinet configurations are shown in Table 8.1, Figure 8.1, and Figure 8.2.
  • Page 36 *DIMENSIONS: in. (mm) FIGURE 8.1: 5000 SERIES SINGLE CABINET UPS MINIMUM CLEARANCES lEctronics agnEtics aBlE (914) (152) *DIMENSIONS: in. (mm) FIGURE 8.2: 5000 SERIES DOUBLE CABINET UPS MINIMUM CLEARANCES 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 37: Ups Anchorage

    Use 5/8 in. (16 mm) diameter anchor bolts. There are four (4) x 0.63 in. (16 mm) diameter holes provided in the UPS base. See Figure 8.4 for the hole locations and dimensions in inches (mm) for the specified UPS model. Following is the layout for the anchorages and footprint the Single Cabinet 5000 Series UPS. 5.25 (76)

  • Page 38: Ups Anchorage - Double Cabinet

    Use 5/8” (16 mm) diameter anchor bolts. There are six (6) x 0.63 in. (16 mm) diameter holes provided in the UPS base. See Figure 8.4 for the hole locations and dimensions for the specified UPS model. Follow- ing is the layout for the anchorages and footprint the Single Cabinet 5000 Series UPS. 5.25 (76)

  • Page 39: Conduit Risers

    Single Cabinet and Double Cabinet versions. *DIMENSIONS: in. (mm) * Same for 1- and 2- Bay Models FIGURE 8.5: I/O BAY CONDUIT LANDING PLATE ELEVATION 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 40: Ups Wiring

    Power and control cable conduit landing plates are provided in the bottom of the I/O Bay. The 5000 Series Industrial Duty 3-Phase UPS is Bottom entry only. Bottom Access Conduit Landing: Control and Ethernet wiring conduit should be landed on the Instrument Terminal compartment conduit landing plate.

  • Page 41: Power Terminals And Cable Sizing

    Size neutral cable appropriate to actual load type: e.g. balanced, unbalanced, non-linear. NOTE: Cable sizing for ambient operating temperatures other than 84 °F (30 °C) will require derating per the correction factors in the NEC Handbook Table 310.16 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 42 OUTPUT bus stubs are all drilled to accept NEMA 2-Hole terminal lugs with 3/8 in. bolt holes on 1.75 in. centers. OUTPUT SECONDARY INPUT INPUT FIGURE 9.1: I/O BAY POWER CABLING - DETAIL 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 43: Grounding Wire

    Bus Stub Cable Size (Min-Max) 75 °C Fastener Tightening Copper Wire in Conduit (AWG) Torque 18 - 22 Lb-in Ground Bus #3 – #1 3/8 bolt (24.4 - 71.9 Nm) 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 44: One-Line Diagram

    Figure 9.2 shows the external wiring of the 5000 Series UPS with a single input. Figure 9.3 shows the external wiring needed for the 5000 Series UPS with the optional dual input. Figure 9.4 shows the cabling for the 5000 Series UPS with the optional external Battery Cabinet.
  • Page 45 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 46: External Breakers

    TABLE 9.7: DC (BATTERY) MINIMUM BREAKER RATINGS* 20kVA 30kVA Voltage Capacity (Min.) 500 VDC 150 A * Toshiba supplied battery cabinets are UL-approved and come pre- installed circuit breakers 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 47: Communication Interfaces

    IN5: SPARE -10 Switch5-B -11 Switch6-A (GND) FIGURE 10.1 – I/O BOARD IN6: SPARE -12 Switch6-B -13 Switch7-A (GND) IN7: SPARE -14 Switch7-B -15 Switch8-A (GND) IN8: SPARE -16 Switch8-B 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 48 “wetted”, by external monitoring devices. All output contacts are rated for NEC Class 2 operation (30VDC / 1ADC.) See Table 10.1 for wiring and cabling details 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 49 EPO Status (Contact is closed when UPS is shut down) Input Remote EPO (Closing external switch will shut down the UPS) *See Table 10.1 for wiring and cabling details 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 50: Remoteye Network Card

    10.2 RemotEye Network Card The optional RemotEye network card for the Toshiba UPS permits network monitoring and control of the UPS. This card is located on the back side of the UPS door next to DB9. The card provides a network, or LAN-based communication interface for the UPS.

  • Page 51: Specifications

    Battery Nominal Voltage 288 Vdc Battery Minimum Voltage 230.4 Vdc (@1.6V/Cell) Battery Float Voltage 324 Vdc DC Ripple voltage < 0.5% RMS Ripple @ 100% Load with Battery Connected 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 52 Communication Communication RemotEye 4 Dry Contacts Included Emergency Power Off (EPO) (User-provided remote contact) Other Compliance UL 1778, cUL, NEC, ISO9001, ISO14001, ANSI C62.41 (IEEE 587), NEMA PE 1-1993 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 53: Specifications - W/ Internal Transformers

    600/346V (Auto-Xfmr) 600V (Iso Xfmr) Voltage adjustable range ±5% of Rated Voltage Frequency 50/60 Hz Rating Load power factor Admissible output crest factor Frequency Regulation ±0.1% in free running mode 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 54 575V (Iso Xfmr) 600/346V (Auto-Xfmr) 600V (Iso Xfmr) Frequency 50/60 Hz (+/-5 Hz) Bypass Overload Capacity 125% for 10 min, 150% for 2 min, 1000% for 1 Cycle Bypass Disable Mechanical 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 55 Communication Communication RemotEye 4 Dry Contacts Included Emergency Power Off (EPO) (User-provided remote contact) Other Compliance UL 1778, cUL, NEC, ISO9001, ISO14001, ANSI C62.41 (IEEE 587), NEMA PE 1-1993 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 56: Efficiency Vs. Load (Typical)

    (IN-, OUT-, ALTERNATE)* UPS Load Capacity BTU/hr. Loss at Percent Full Load* 100% 20kVA 1365 5971 7203 8774 10,833 30kVA 1706 8519 9435 14,152 17,584 * Subject to change without notice. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 57: Estimated Runtime On Internal Batteries

    11.5 Estimated Runtime on Internal Batteries Following are charts of the estimated runtime for the 5000 Series 20kVA on internal batteries at various loads at a 0.8 and 0.9 Power Factor. These runtimes are estimates based on new batteries operating at 76 °F. Actual runtimes may vary due to manufacturing variations, previous discharge profiles, battery age, and operating temperature.

  • Page 58: Operator Interface

    The display may not respond if the button press is too short. Touch Screen Display and Control Panel Touch Screen Display Indicators AC Input Warning On-Line/Fault Display Reset Button FIGURE 12.1: UPS DISPLAY PANEL 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 59: Operator Controls - Light Emitting Diodes (Led)

    LED Test –Test button for Status Indicator LED Light Tree. Press and hold to verify LEDs illuminate. Release to end test. Bypass/On-Line Rotary Switch – Switches main power to the UPS “ON” and “OFF”. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 60 Fuse AC Input AC Output 3Φ 4W 3Φ 4W MCCB Input Output AC/DC DC/AC Contactor Contactor TRIPPED Converter Inverter DC/DC Converter Ground Wire FIGURE 12-3: EFFECT OF EPO ACTIVATION 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 61: Touch Screen Display

    Press RUN: UPS switches to On-Line mode, label changes to STOP. Press STOP: UPS switches to Bypass mode, label changes to RUN. FIGURE 12.3: TOUCHSCREEN DISPLAY COMPONENTS (INITIAL MAIN DISPLAY) 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 62: Header Bar

    Warning – Displays last warning sensed by UPS. Multiple frequent warnings of the same type may induce a fault condition. UPS Mode – Current state of UPS. FIGURE 12.5: FOOTER BAR DISPLAY COMPONENTS 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 63: Touchscreen Data And Controls

    Security Level (USR, ADM) Warning Buzzer Switch/Status (press for ON, press again for OFF) Touchscreen Enable/Disable Quick View Selector (press for Quick View, press again for Normal View) FIGURE 12.6: TOUCHSCREEN CONTROLS 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 64: Quick Access Toolbar

    Quick View On/Off Selector – Press to toggle between Normal view and Quick view. Quick view displays a simultaneous summary of the Input/Output/Bypass/DC Voltages and Currents See Section 12.13. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 65: 5000 Menu Tree

    (TAB Selection Buttons) MAIN STOP MONITOR INPUT CTL&CFG HIST OUTPUT DSP&EX BATT SETUP INPUT OUTPUT BATT CTL&CFG HIST DSP&EX RECORD FAULT/WARNING OPERATION FAULT HELP WARNING STATUS FIGURE 12.7 – MENU TREE 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 66: Toolbar: Security

    The touchscreen can be turned OFF (locked) by pressing the TOUCH ON/OFF button. With TOUCH OFF, only the TOUCH button is active, the rest of the display will not respond to touch. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 67: Toolbar: Quick View On/Off

    Amps (A), or as a % of rated current (%). The highlighted icon indicates the current display mode. Displays DC Bus voltage, Battery voltage, Battery discharge current, and DC-AC Efficiency. FIGURE 12-9: QUICK VIEW DISPLAY 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 68: Tab: Main - Run/Stop

    Press STOP: UPS switches to Bypass mode, label changes to RUN. Information Bar – Randomly displays status, helpful hints, acronym definitions every two seconds. FIGURE 12.10: MAIN TAB COMPONENTS 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 69 The hourglass will display as in step 2, then the 2013012345 button will display the RUN icon. 4400F3F300FAB 30KVA 5CP0G020KWWK 20KVA Welcome to 5000 Series UPS... FIGURE 12.11: RUN/STOP BUTTON OPERATION 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 70: Tab: Monitor

    Flow Indicator illustration on the following page. The figure below illustrates the data displayed when the corresponding button is pressed. MONITOR TAB 5000 Series UPS 5CP0G020KWWK FIGURE 12.12: MONITOR TAB DISPLAY OPTIONS 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 71 UPS operates in: Off, Bypass, On-Line, and Backup. The figure below illustrates the display for each of these modes. Mode: OFF Mode: Bypass Mode: On-line Mode: Backup FIGURE 12.13: MIMIC DISPLAY CURRENT FLOW INDICATOR 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 72: Tab: Setup

    UPS Operation time, Number of Faults, Backup, Operations. Display and Ext Comm. – Disp. S/W version, buzzer status, display calibration values. RemotEye I/P address, data and network status. FIGURE 12.14: PARAMETER CATEGORIES 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 73 (Pressing Quit without first press- ing Write will cause the newly entered data to be lost.) Quit Exit keypad. Example 3 – Binary choice (On/Off, Enable/Disable, Contact A/Contact B) 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 74: Tab: Record

    Pressing will cause the records to auto-page every 2 seconds. The button will alternately blink in black- on-white/white-on-black while in Auto-Page mode. Press the button again to stop Auto-Page. FIGURE 12.16: RECORDS 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 75: Tab: Help

    FIGURE 12.17: HELP CATEGORIES 12.19 5000 Series Parameter Definitions See Appendix A for a list of the definitions and functions of the Command Parameters accessable in the USR and ADM modes.. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 76: System Fault Messages

    Toshiba Authorized service representative. INVCER OUTPUT CIRCUIT ABNORMAL Contact nearest Toshiba Authorized service representative. INVERR UPS CONTROL CIRCUIT Inverter voltage is out of spec. Contact nearest ERROR Toshiba Authorized service representative. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 77: System Warning Messages

    When a Warning condition exists, the amber LED on the UPS display panel will flash for the duration of the Warning condition. TABLE 12.6: SYSTEM WARNING MESSAGES 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 78 VBBSD BATTERY VOLTAGE Batteries are not connected. Check if battery cabi- ABNORMAL net crcuit breaker is open. VBLO/LB BATTERY DEPLETED ALARM Battery voltage reached low levels. Charging is required. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 79: System Mode Messages

    Battery Test Disabled No action needed. BTING Battery Test in Progress Bypass mode – Power is sup- No action needed. plied by UPS input. BYPEN Bypass Enable No action needed. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 80 UPS is counting down prior to Immediately shut down the load equipment in an shutdown. orderly fashion and then press the STOP key. A warning has occurred. See Warning record. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 81: Ups Operation

    UPS Operation The 5000 Series UPS is hardwired to both utility power and the critical loads. The two main operating states are: On-Line (double conversion) mode with the UPS providing clean power to the load. Bypass mode, where the unconditioned utility power is routed around the converter-inverter of the UPS and fed directly to the load.

  • Page 82: Stop (Switch To Bypass) The Ups

    UPS will loose power. Power to the critical load will be interrupted. The battery charging circuit and chopper circuit remain active. 3. Verify the “ONLINE/FAULT” LED is OFF. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 83: Switch The Ups From Maintenance Bypass To Online

    OFF, then ON. 3. Reset the Battery Cabinet (if any) circuit breaker(s) by first switching the breaker OFF, then ON. 4. Continue the startup procedure as given in Section 13.2. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 84: Battery Backup Time And Discharge Process

    288 Vdc Alarm voltage (V 246 Vdc 246 Vdc Shutdown voltage (V 230 Vdc 230 Vdc CURRENT VOLTAGE Shutdown Voltage TIME 100% Battery Capacity FIGURE 13.1: TYPICAL BATTERY DISCHARGE CURVE 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 85: Battery Low Voltage Tolerances

    CURRENT CHARGE CHARGE VOLTAGE (11.5A) = 324 V = 230 V DISCHARGE SHUT-OFF POINT FULLY CHARGED TIME PERIOD 1 PERIOD 2 PERIOD 3 FIGURE 13.2: TYPICAL BATTERY CHARGING CURVE 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 86: Audible Alarm Functions

    The buzzer can be disabled permanently by selecting the Settings tab then setting the parameter Buzzer Disable to Disable. This will disable the alarm so that no alarm sounds for any Fault or Warning condition. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 87: Options

    14.1 Remote Monitoring System – RemotEye 4 The 5000 Series can be monitored and controlled remotely via. the optional RemotEye 4 10/100 Base-T network card with embedded software that allows network administrators to monitor and control the UPS via any of the following protocols: •...

  • Page 88: Service And Maintenance

    Tighten the six (6) M4 hex bolts on front of the fan tray to ensure the fan tray presses against the fan tray gasket. For 2-Cabinet systems, repeat Steps 2-6 for the second fan module. Restore the UPS to ONLINE mode. Verify the fan modules are functioning properly. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 89: External Layouts/Dimensions/Shipping Weights

    1700 771.1 Dual Cabinet 2680 1215.6 Subject to change without notice. Shipping weights include 120 lb. (54.4 kg) for shipping pallet, and 35 lb. (15.9 kg) for shipping rails. 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 90: Appendix A - Dimensional Drawings

    5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
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  • Page 94: Appendix B - Command Parameter Definitions Table

    Appendix B – Command Parameter Definitions Table 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
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  • Page 96 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 97 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 98 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 99 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 100 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 101: Appendix C - Installation Planning Guide

    Maximum battery discharge current based on lowest permissible discharge voltage of 1.6 VPC. 9. DC Circuit Breaker size based on breakers external to Toshiba-supplied Battery Cabinet(s) or UPS(s). (Toshiba-supplied Battery Cabinets come equipped with internal circuit breakers sized to meet specific operating conditions) 10.
  • Page 102 Amps AWG or kcmil a 75 °C Temp. Rating Feet 80 A #3 – #2 / 1/0 – 2/0 110 A 1/0 – 2/0 / 4/0 – 250 kcmil 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...

  • Page 103: Appendix D - Input/Output Cabling Guide

    Appendix D – Input/Output Cabling Guide The 5000 Series UPS can be configured with a variety of Input and Output voltage transformers to accommodate different Input/Output voltage combinations. Table D.1 – Recommended Cable Size by Input/Output/Bypass Voltage(3P/4W + G) Table D.2 – Recommended Cable Size by Input/Output/Bypass Voltage(3P/3W + G) Table D.3 –...
  • Page 104 (when possible) for current carrying Neutral. Allow for additional derating per NEC if: • Accommodating more than three current-carrying conductors in a conduit. • Operating at ambient temperatures above 30 °C 5000 Series NEMA-3R 3-Phase UPS Installation and Operation Manual – 92975-000...
  • Page 106 SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Road, Houston, Texas 77041 US (855) 803-7087 Fax. (713) 896-5212 Canada (800) 872-2192 www.toshiba.com/tic/industrial/uninterruptible-power-systems Printed in the U.S.A.

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