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Panasonic KXF-4T3C Operating Instructions Manual

Multi-functional chip mounter cm20f
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Multi-functional Chip Mounter CM20F
Operating Instructions
KXF-4T3C
Model No.
Maintenance Manual
Thank you for purchasing CM20F, tthe multi-functional chip mounter.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
4T3C-E-MMAB-0007

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  • Page 1 Multi-functional Chip Mounter CM20F Operating Instructions KXF-4T3C Model No. Maintenance Manual Thank you for purchasing CM20F, tthe multi-functional chip mounter. Before placing the machine in service, be sure to read the instruction manual for proper usage. After that, store it carefully and it if necessary.
  • Page 3 WARNING DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE. The machine may be operated improperly and injure you. Either carry out training by yourself, or consult the manufacturer. M11E 4T3C-E-MMA00-B01-00 Page 3...
  • Page 4 ORGANIZATION OF MANUALS 4 manuals are attached to this machine. They are classified into 4 types. Use each manual according to the working purpose and person in charge. The production data of the line including this machine are programed on PT. Use the programming manual attached to PT.
  • Page 5 Maintenance Manual Maintenance Manual O N S C A U T I Y P R E A N C E S A F E T I N T E N A R M A C H I N G A M E T E R T E A R E G U L M A C H I N E P A R A M E T E R A N D...

  • Page 6: Table Of Contents

    SAFETY PRECAUTIONS ..............11 REGULAR MAINTENANCE Chapter Outline of Maintenance ................1-2 1-1-1 Checking the Operating Period, Contents and History Information ....1-2 1-1-2 Maintenance Mode ....................1-5 1-1-3 Regular Check Items for Period ................1-6 1-1-4 Regular Check Items for Each Unit ..............1-8 Lubricating ....................
  • Page 7 MACHINE PARAMETER AND Chapter MACHINE PARAMETER TEACHING Machine Parameter ..................2-2 2-1-1 Origin Offset ......................2-3 2-1-2 XY Plane Calibration ................... 2-3 2-1-3 Status Indicator ....................2-4 2-1-4 Head and Head Camera ..................2-4 2-1-5 Lead Checker (Optional) ..................2-5 2-1-6 Stroke End ......................
  • Page 8 SOLUTIONS FOR ERROR Chapter Error Messages (Error List) ................ 3-2 3-1-1 Use of Error Message List ................... 3-2 3-1-2 Axis Error Code List .................... 3-3 3-1-3 Errors in Using the Floppy Disk ................3-5 3-1-4 Errors during PT Network ..................3-5 3-1-5 Errors during the Self-diagnosis ................
  • Page 9 3-2-23 Driver Error ......................3-33 3-2-24 Emergency Switch ON ..................3-36 3-2-25 Servo Switch OFF ..................... 3-36 Load Arrangement ..................3-37 3-3-1 Load Arrangement of Main Body ..............3-37 3-3-2 Load Arrangement of DT30F-20 ............... 3-38 Load List ....................3-39 3-4-1 Load List of Main Body ..................
  • Page 10 I/O MAP Appendix LOAD WIRING DIAGRAM Appendix LOAD WIRING DIAGRAM LOAD WIRING DIAGRAM (SMEMA VERSION) LOAD WIRING DIAGRAM (EU VERSION) LOAD WIRING DIAGRAM (TOUCH PANEL WIRING DIAGRAM) CONTROL BOX Appendix CPU BOX PUMP UNIT SETUP DIAGRAM Appendix DIRECT TRAY FEEDER (DT30F-20) Appendix LOAD WIRING DIAGRAM SET UP DIAGRAM...
  • Page 11 SAFETY PRECAUTIONS Be sure to observe The precautions that must be observed in order to prevent injury to the user or another person, or damage to property, are as follows. The degree of danger or injury resulting from incorrect use due to failure to read an indica- tion is classified and described as follows.
  • Page 12 SAFETY PRECAUTIONS Be sure to observe DANGER Page 12 4T3C-E-MMA00-A03-01...
  • Page 13 SAFETY PRECAUTIONS Be sure to observe WARNING If you sense any danger or abnormality, press an emergency stop button to stop the machine. If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an accident will occur.
  • Page 14 SAFETY PRECAUTIONS Be sure to observe WARNING Observe the following items before placing your hand or other part of your body in an active part of the machine in order to feed production material, change machine set-up, or adjust machine settings. You may be injured if the machine is actuated.
  • Page 15 SAFETY PRECAUTIONS Be sure to observe WARNING 4T3C-E-MMA00-A03-01 Page 15...
  • Page 16 SAFETY PRECAUTIONS Be sure to observe WARNING DO NOT PLACE ANY TAKE CARE NOT TO TURN OFF THE OBJECTS WHICH PINCH YOUR HANDS SERVO SWITCH BE- CARRY ELECTRIC OR FINGERS. FORE PLACING A CURRENT INSIDE THE BOARD ON OR RE- ELECTRICAL EQUIP- MOVING IT FROM THE MENTS.
  • Page 17 SAFETY PRECAUTIONS Be sure to observe WARNING DO NOT PLACE YOUR HANDS OR ONLY THE PERSON IN CHARGE OF BODY INSIDE ACTIVE PART OF THE MAINTENANCE MUST REPAIR OR MACHINE WHEN IT IS IN A SINGLE ADJUST THE MACHINE. STOP OR CYCLE STOP CONDITION. The machine may be incorrectly repaired or ad- justed, resulting in malfunction.
  • Page 18 SAFETY PRECAUTIONS Be sure to observe WARNING PERIODICALLY REMOVE DUST DO NOT DAMAGE POWER AND OTHER CORDS OR PLUGS. FROM POWER PLUG. Never damage, remake, bring close to heating appliances, bend forcibly, twist, pull, put heavy objects on, and bundle up. Dust on the plug may result in fire caused by Damaged cord and plug may cause electric shock, defective insulation because of moisture.
  • Page 19 SAFETY PRECAUTIONS Be sure to observe CAUTION DO NOT PLACE ANY BE CAREFUL WITH DO NOT PLACE ANY OBJECT AROUND OBJECTS ON THE YOUR HANDS AND EMERGENCY STOP COVER. FINGERS WHEN BUTTONS. CLOSING THE COVER. You will be unable to press a The cover may break due to the button to stop the machine in weight of the objects and injure...
  • Page 20 SAFETY PRECAUTIONS Be sure to observe CAUTION BEFORE PERFORMING AUTOMATIC CARRY OUT PERIODIC MAINTE- WIDTH ADJUSTMENT, BE SURE TO NANCE AND INSPECTION. VERIFY NO BOARDS OR OTHER OBJECTS ARE ON THE CONVEYOR. If you fail to carry out periodic inspection and maintenance, the machine cannot exhibit its true performance.
  • Page 21 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product CM20F-M (Danger labels) The following danger labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST. Label part No.
  • Page 22 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product CM20F-M (Warning labels) The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST. Label part No.
  • Page 23 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product CM20F-M (Warning labels) The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST. Label part No.
  • Page 24 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product Direct Tray Feeder DT30F-20 (Option) The following danger labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST. Label part No.
  • Page 25 SAFETY PRECAUTIONS Be sure to observe About Interlock About Safety Cover Interlock 1. Basic feature of safety cover interlock Before starting regular automatic production on this machine, close all safety covers. Since a screen displays the message prompting you to supply a member when it needs to be supplied, open the corresponding cover according to the member to be supplied and then conduct the work.
  • Page 26 LEAD CHECKER (OPTION) ∗ This item is applied only for the machine with the lead checker. WARNING DO NOT LOOK AT A DIRECT LASER BEAM OR A REFLECTED LASER BEAM ON A MIRROR. Your eyes or body may be disabled. M72EB Reference Information 1) Laser unit specification...
  • Page 27 IDENTITY PLATE AND CAUTION LABEL Both an identity plate and a caution label for this product are attached to the machine. Operate and maintain the machine according to instructions on the label. ∗ ∗ ∗ ∗ ∗ The label below is not attached to the machine without the lead checker. Never diassemble LASER UNIT 4T3C-AA00...
  • Page 28 The serial plate attached to this machine indicates the model name and production number. CM20F-M This is attached to the left on the rear side of machine. CM20F-M KXF-4T3C 4T3C-AB00 Actual numbers are shown on the plate instead of ∗. DT30F-20...
  • Page 29 HOW TO SEE DESCRIPTION FOR OPERATION The description depends on each page, but basic structure is as follows. T i t l e T i t l e 1-1-1 Starting Production 1. Press Actual operation Actual operation Production • “Return to origin” for all axes are carried out. Operating procedure number Operating procedure number Supplementary description on operation...
  • Page 30 = MEMO = 443C-E-MMA00-A04-00 Page 30...
  • Page 31 Chapter REGULAR MAINTENANCE REGULAR MAINTENANCE Regular maintenance This chapter describes the regular maintenance of CM20F-M. Characteristics of regular maintenance of CM20F-M are to estimate a maintenance period automatically by the run time and inform it to the user. Carrying out mainte- nance, based on the run time, enables to run the machine in a more stable condition.

  • Page 32: Outline Of Maintenance

    Outline of Maintenance CM20F-M automatically estimates the time for the regular maintenance by the period time set in advance and the run time, and informs it to the user. Entering the maintenance completed after it can save the date of operation in the history. This information also could be the standard to estimate the next maintenance period.
  • Page 33 Outline of Maintenance Select the blinking item on the “Main menu” screen. ∗ For the regular maintenance by our service technicians, select “Routine maintenance.” Move the cursor to the item blinking the column of caut, and press Manual . • Contents of item blinking on the “Main menu” screen is displayed on the screen for “Manual.”...
  • Page 34 Outline of Maintenance Press Finish . • The message for checking appears. 443C-EEn-MpMmRm-001 8. Press Yes . • “Run time” is reset, and that to next period is calculated. • “History” is renewed. 443C-EEn-MpMmRm-003 ∗ Past maintenance history can be checked. Press History .

  • Page 35: Maintenance Mode

    Outline of Maintenance 1-1-2 Maintenance Mode CM20F-M has “Maintenance mode” in the program of the machine. Using this mode makes such maintenance as cleaning or lubricating more easily. Entering the maintenance mode Press Maintenance mode . 443C-EEn-MpMm-001 START UNLOCK → → → → → Press •...

  • Page 36: Regular Check Items For Period

    Outline of Maintenance 1-1-3 Regular Check Items for Period This section divides check items and consumable parts requiring the change for period, and describes them in a list. See “Reference” for details of each item. ∗ When either the operation hours or the period of time is exceeded, perform the checks. 1.
  • Page 37 Outline of Maintenance 4. Consumable parts replacement t l i t l i t l i 4T3C-304TE 4T3C-E-MMA01-A01-00 Page 1-7...

  • Page 38: Regular Check Items For Each Unit

    Outline of Maintenance 1-1-4 Regular Check Items for Each Unit Regular check items are divided for unit name. Make use of it for reference. List of regular check items for unit l i f 4T3C-305TE 4T3C-E-MMA01-A01-01 Page 1-8...
  • Page 39 Outline of Maintenance List of regular check positions for unit = Check = Clean = Applying or pouring grease or (change) oil = Exchange 2. X-Y unit 1. MR unit 3) Y-axis ball screw 1) Pressure gauge 4) Y-axis linear bearing 3) Filter element Ex 1) X-axis ball screw 2) Water receiver...
  • Page 40 Outline of Maintenance 8. Head unit 9. Unit for tube feeder (optional) 1) Z-axis ball screw 1) Filter Cl Ex 01E1C3AA 10. Line camera 4T3C-AC 11. Tape feeder base (Option) 1) Line camera cover glass Cl 3) Waste tape duct 1) Feeder setting face 16F1C3AA 12.

  • Page 41: Lubricating

    Lubricating This section describes setting and using the cartridge of grease gun belonging to the machine, and precautions of lubricating. The grease gun consists of following 4 parts. Make sure of firmly setting the nozzle to the main body, before use. Nozzle Oil cylinder Grease gun...

  • Page 42: Using The Grease Gun

    Lubricating Put the cartridge in the oil cylinder and fit the cylinder to the main body. 433C-040P Unlock the chain from the groove of oil cylinder, and put it back in the cylinder. ∗ Move the lever several times, and check coming out of grease from the nozzle tip.

  • Page 43: Greasing Point

    Lubricating 1-2-3 Greasing Point NOTICE Be careful not to stain the belt with grease, in greasing. Remained grease worsens the belt early. Main parts requiring lubrication Linear bearing Ball screw Bearing and cam follower 273C-IL087 Lubricating the linear bearing Move the sliding unit to the edge. Clean the old grease.

  • Page 44: Check Every 24 Hours (Routine)

    Check Every 24 Hours (Routine) 1-3-1 Checking the MR Unit (before Operation) Check and clean the air pressure and drain of MR unit. Checking the MR unit Check the air pressure. ∗ Air pressure standard 0.49 MPa ∗ When the air pressure is over the standard, adjust it with the valve.

  • Page 45: Cleaning The Feeder Setting Face (Before Operation)

    Check Every 24 Hours (Routine) 1-3-2 Cleaning the Feeder Setting Face (Before Operation) Before setting the tape feeder to the base of it, clean the setting face. Dust on the setting face can cause the fault pickup. SERVO ) ON ( OFF ( Turn off the servo switch.

  • Page 46: Cleaning The Ng Chip Ejecting Box And Waste Tape Box (After Operation)

    Check Every 24 Hours (Routine) 1-3-3 Cleaning the NG Chip Ejecting Box and Waste Tape Box (after Operation) After production, clean NG chip ejecting box and waste tape box. ∗ The waste tape box is optional. ∗ Cast off the waste tape in the waste tape box not only after operation but also during operation, before it gets full of tape.

  • Page 47: Check Every 140 Hours (Once A Week)

    Check Every 140 Hours (Once a Week) 1-4-1 Cleaning the Color Touch Panel Turn off the power. Clean the color touch panel with a cloth. ∗ Do not use solvents, and be careful not to give shock or damage to the panel. ∗...

  • Page 48: Cleaning The Waste Tape Duct

    Check Every 140 Hours (Once a Week) 1-4-3 Cleaning the Waste Tape Duct This is the part to prevent the waste tape from interfering the operation and to put it in the empty tape box during using the tape feeder. Much tape in the duct may prevent running the tape feeder. Turn off the power.

  • Page 49: Cleaning The Transfer Head And Nozzle (Front Side)

    Check Every 140 Hours (Once a Week) 1-4-4 Cleaning the Transfer Head and Nozzle (Front Side) This section describes cleaning the nozzle holder and vacuum filter of transfer head used at the feeder bay 1, and the nozzle set on the transfer head. At first, understand the role of each part and carry out the maintenance following procedures.
  • Page 50 Check Every 140 Hours (Once a Week) Vacuum filter of transfer head This is in the air pass, and prevents the dust in the air from entering the machine. Dust clogged in this section makes setting up the vacuum at the nozzle tip slow, and does not activate the quality of machine itself.
  • Page 51 Check Every 140 Hours (Once a Week) Checking the arrangement of nozzle To check and clean each part, it is necessary to remove and set nozzles of transfer head. To prevent fault setting, output the position of each nozzle before operation. Press Product config...
  • Page 52 Check Every 140 Hours (Once a Week) Removing the nozzle Move the head unit to the feeder bay 1 in the “Maintenance mode,” and remove the nozzle. SERVO Turn on the servo switch. OFF ( ) ON ( UNLOCK Move to Press feeder bay 1 •...
  • Page 53 Check Every 140 Hours (Once a Week) Hold the nozzle tip and pull out it toward right down of the transfer head. ∗ Pulling it toward the side may remove the arm (clamp) of nozzle holder. Arms (clamp) Nozzle holder Spring 443C-311P 443C-309E...
  • Page 54 Check Every 140 Hours (Once a Week) Cleaning the vacuum filter Press the brake cancel switch of each head to lower the head. ∗ Each of A, B, and C transfer heads falls down, and the pin fixing the vacuum filter appears from the shade of cover.
  • Page 55 Check Every 140 Hours (Once a Week) First, remove the tube, loosen the screw, and then pull it out upward. Finally, remove the vacuum filter. Tube Screw Vacuum filter 4T3C-045E 4T3C-031P Wash the vacuum filter. Otherwise, remove the dust with an air ejector. ∗...
  • Page 56 Check Every 140 Hours (Once a Week) Filter warning is displayed When filter warning is displayed, clean the vacuum route along with the following flowchart. Filter warning 1. Cleaning filter (first time) “Vacuum pressure check” OK? “Filter check” 1. Cleaning filter Is judgment OK? (second time) “Vacuum pressure...
  • Page 57 Check Every 140 Hours (Once a Week) Cleaning the filter Clean the vacuum filter inside of transfer head. For cleaning the filter, “1-4-4 Cleaning the Transfer Head and Nozzle 4. Cleaning the vacuum filter.” Checking the vacuum pressure and the cleaned filter Enter the maintenance mode first.
  • Page 58 Check Every 140 Hours (Once a Week) . Check the displayed value of vacuum sensor. ∗ If the absolute value of displayed one is less than -42.6, it is OK, and proceed to “Yes” of the flowchart. If that is more than -42.7, it is NG, and proceed to “No”...
  • Page 59 Check Every 140 Hours (Once a Week) Exchanging the filter SERVO . Turn on the servo switch. ) ON ( OFF ( ∗ If it has already been turned on, this is unnecessary. UNLOCK . Press and “(head to operate) axis down.”...
  • Page 60 Check Every 140 Hours (Once a Week) . First, remove the tube, loosen the screw, and then pull it out upward. Tube Finally, remove the vacuum filter. Screw Vacuum filter 4T3C-045E 4T3C-031P . Return the new vacuum filter to the filter housing, and then tighten the cap.
  • Page 61 Check Every 140 Hours (Once a Week) . Setting the vacuum switch . Turn off the servo switch. SERVO ) ON ( OFF ( ∗ If it has already been turned off, this is unnecessary. . Remove the nozzle from the transfer head.
  • Page 62 Check Every 140 Hours (Once a Week) . Record the value of vacuum switch of each head. ∗ Here suppose the value as follows, for explaining later. Value of head A is PA0 Value of head B is PB0 Value of head C is PC0 4T3C-AC00 4T3C-008E .
  • Page 63 Check Every 140 Hours (Once a Week) . Press the SET key of the vacuum switch once within two minutes. ∗ The display is “P-1.” (The setting value or “P-1” appears in turn.) 4T3C-008E 4T3C-010E . Press either key of vacuum switch, so that the vacuum switch displays the following value.
  • Page 64 Check Every 140 Hours (Once a Week) . Press the SET key of the vacuum switch four times. • The measurement mode (current value) reap- pears. 4T3C-011E 4T3C-008E . Keep pressing the SET key for four seconds. ∗ When “UnL” appears, let it go soon. OUT1 OUT2 4T3C-009E...
  • Page 65 Check Every 140 Hours (Once a Week) Vacuum switch • Each name and role LED display : displays the measured pressure value, details, and error codes. Switch output 1 motion indicator (green LED) : lights when ON. Switch output 2 motion indicator (red LED) : lights when ON. OUT1 OUT2 DOWN button : changes the mode and setting value.
  • Page 66 Check Every 140 Hours (Once a Week) • Initial setting mode and pressure setting mode Each mode is set before shipping as follows. Initial mode • OUT1 Output style setting :1no (normal open) • OUT2 output style setting :2no (normal open) •...
  • Page 67 Check Every 140 Hours (Once a Week) Cleaning the route of piping . Turn on the servo switch. SERVO ∗ If it has already been turned on, this is ) ON ( OFF ( unnecessary. UNLOCK . Press and “(head to be oper- ated) axis down.”...
  • Page 68 Check Every 140 Hours (Once a Week) . Pull the tube out of the joint. Tube 4T3C-003E . Clean the duct with the air ejector. ∗ To prevent the dust from spreading, receive the air from the joint side with a cloth. Joint 4T3C-004E .
  • Page 69 Check Every 140 Hours (Once a Week) . Remove the silicon tube of nozzle holder. Tube 4T3C-009P . Clean the hole of the piping joint to the nozzle holder with the air ejector. ∗ To prevent the dust from spreading, receive the air from the nozzle holder with a cloth.
  • Page 70 Check Every 140 Hours (Once a Week) Cleaning (exchanging) the nozzle Clean nozzles with checking. As for the nozzle or nozzle reflector with damage, change them to new ones. As for the nozzle with a pickup pad, check for the damage on it. Air ejector Remove the dust in the air pass of nozzle with an air ejector.
  • Page 71 Check Every 140 Hours (Once a Week) Exchanging the pickup pad The nozzle with pickup pad made of polyurethane is used, for the stable pickup of chips. For the pickup pad with some damages, change that pad or nozzle itself. (Nozzle No.
  • Page 72 Check Every 140 Hours (Once a Week) Setting the nozzle Set the nozzle checking the nozzle arrangement in the illustration on the touch panel screen “Nozzle arrangement,” which is output at the operating procedure “1 Checking the arrangement of nozzle.” SERVO Turn on the servo switch.
  • Page 73 Check Every 140 Hours (Once a Week) ∗ The θ direction stopper is the part to reduce the deviation of θ axis of nozzle and transfer head. If the wider groove of nozzle reflector is fitted to the θ direction stopper, the gap between them worsens the mount angle accuracy.

  • Page 74: Cleaning The Nozzle Stocker And Nozzle

    Check Every 140 Hours (Once a Week) 1-4-5 Cleaning the Nozzle Stocker and Nozzle This is the unit to stock the nozzle. Each type of nozzle can be set according to production. The transfer head changes and chucks the nozzle from this unit if necessary. Dirt on the nozzle stocker causes that on the nozzle reflector.
  • Page 75 Check Every 140 Hours (Once a Week) Clean (exchange) the removed nozzle. Cleaning nozzle “1-4-4 Cleaning the Transfer Head and Nozzle 5. Cleaning (exchanging) the nozzle” 433C-061P 433C-062P Set the nozzle to the nozzle stocker. ∗ Check the arrangement of nozzle on the “Nozzle arrangement”...
  • Page 76 Check Every 140 Hours (Once a Week) UNLOCK Noz stk Press shtr close • The shutter of nozzle stocker closes. ∗ Check that the shutter is properly closed. If the nozzle deviates from the set position, the shutter may not be closed. In such a case, open the shutter again, and insert the nozzle properly.

  • Page 77: Cleaning The Board Conveyor

    Check Every 140 Hours (Once a Week) 1-4-6 Cleaning the Board Conveyor Clean the surroundings of the board holder and the support pin inserting section. Set the board width to the maximum of 250 [mm]. Turn off the servo switch. SERVO OFF ( ) ON (...

  • Page 78: Check Every 560 Hours (Once A Month)

    Check Every 560 Hours (Once a Month) 1-5-1 Transfer Head : Cleaning the Large Reflector The large reflector is at the lower part of the transfer head, and makes the shade of chips reflecting the LED lighting in recognition. Dirt on this large reflector can be the cause of fault recognition. UNLOCK Move to Press...
  • Page 79 Check Every 560 Hours (Once a Month) Clean the large reflector with a clean cloth. Applying the lubricant to the arms (clamps) Replenish the oil groove on the arm (clamp) tip with the lubricant. To prevent adhesion to around the arm (clamp), remove it from the nozzle holder, put the lubricant on the tip of a small-sized flat screw driver, etc., and then...

  • Page 80: Checking The Board Transfer Belt And Roller

    Check Every 560 Hours (Once a Month) 1-5-2 Checking the Board Transfer Belt and Roller Check the board transfer belt and roller of the left and right board conveyors and board holder. Checking the damage of belt and roller SERVO Turn off the servo switch.
  • Page 81 Check Every 560 Hours (Once a Month) Checking the tension of belt Measuring position Measure it at the center of span. 0320C3AA Measuring method Measure the deflection (δ) of belt in pressing it at the specified tension F with a push-pull gauge. Push-pull gauge Deflection δ...

  • Page 82: Lubricating The Board Conveyor

    Check Every 560 Hours (Once a Month) 1-5-3 Lubricating the Board Conveyor Apply the grease directly to the width adjustment ball screw and linear shaft (bearing) of the board conveyor, and the board width adjustment linear shaft. Turn off the servo switch. SERVO ) ON ( OFF (...
  • Page 83 Check Every 560 Hours (Once a Month) UNLOCK Wd adj Wd adj Press center posn center posn • Board holder and the movable rail of left and right board conveyors move to the middle position. Turn off the servo switch. SERVO OFF ( ) ON (...
  • Page 84 Check Every 560 Hours (Once a Month) SERVO OFF ( ) ON ( Turn on the servo switch. UNLOCK Press + Wd adj . • The board holder and left and right board conveyors go and return at full stroke of width adjustment axis repeatedly, spreading the grease to whole part of linear bearing and ball screw.

  • Page 85: Lubricating The X-Y Unit And Head Unit

    Check Every 560 Hours (Once a Month) 1-5-4 Lubricating the X-Y Unit and Head Unit Lubricate the linear bearing and ball screw of each axis of X-Y unit and Z-axis ball screw of each A, B, and C transfer heads of head unit through the grease nipple. Turn on the servo switch.
  • Page 86 Check Every 560 Hours (Once a Month) Lubricate the X-axis ball screw and linear bearing of X-Y unit through the grease nipple. [Oil : ALBANIA 2] 4T3C-AC00 Grease nipple : X-axis ball screw (support) 01DZC3AD Grease nipple : X-axis ball screw Grease nipple : X-axis linear bearing 01E1C3AB To the next page...
  • Page 87 Check Every 560 Hours (Once a Month) Lubricate the Y-axis ball screw and linear bearing of X-Y unit through the grease nipple. [Oil : ALBANIA 2] Grease nipple : Y-axis ball screw 01DZC3AB Grease nipple : Y-axis ball screw 01DZC3AC Grease nipple : Y-axis linear bearing 4T3C-AC00...
  • Page 88 Check Every 560 Hours (Once a Month) SERVO Turn on the servo switch. OFF ( ) ON ( UNLOCK UNLOCK AZ axis Press down UNLOCK BZ axis CZ axis , and down down order. • Each of A, B, and C transfer heads falls down, and the grease nipple of ball screw of transfer head Z-axis appears.
  • Page 89 Check Every 560 Hours (Once a Month) SERVO Turn on the servo switch. OFF ( ) ON ( UNLOCK Press + (Continuous moving) UNLOCK AZ , + (Continuous moving) UNLOCK BZ , and + (Continuous mov- ing) CZ in order. •...
  • Page 90 Check Every 560 Hours (Once a Month) UNLOCK Press + UX . • After Y-axis of X-Y unit moves to the origin, X- axis goes and returns at full stroke of X-axis repeatedly, spreading the grease to the whole part. UNLOCK Press + UY .

  • Page 91: Unit For Tube Feeder (Option) : Cleaning The Filter

    Check Every 560 Hours (Once a Month) 1-5-5 Unit for Tube Feeder (Option) : Cleaning the Filter Turn off the power. 2. Open the cover on the left of the front side of the machine. (A bolt) 4T3C-AC00 Turn off the air. AIR OFF Unit for tube feeder 4T3C-020P...
  • Page 92 Check Every 560 Hours (Once a Month) Suction filter Remove the dust of the suction filter with the air ejector. 4T3C-033E 433C-060P Set the suction filter . Suction filter 4T3C-032E Tension bolt Page 1-62 4T3C-E-MMA01-A08-00...

  • Page 93: Lubricating Dt30F-20 (Option)

    Check Every 560 Hours (Once a Month) 1-5-6 Lubricating DT30F-20 (Option) This section describes lubricating DT30F-20. Turn off the power of machine. Lubricate the grease nipple of linear Shutter linear bearing of pallet drawer. bearing [Oil : ALBANIA 2] ∗ It is unnecessary to apply grease except for to the groove.
  • Page 94 Check Every 560 Hours (Once a Month) Lubricating the tray supply section (option) Take out the cover of the tray supply section. (6 bolts) Lubricate the grease nipple of linear bearing of pallet drawer. Linear way [Oil : ALBANIA 2] for shutter ∗...

  • Page 95: Replacing The Consumable Parts

    Replacing the Consumable Parts 1-6-1 Replacing the Board Transfer Belt and Roller (3000 hours) It needs to change the board transfer belts and rollers on the board holder and left and right board conveyors regularly, as the consumable parts. Removing the board transfer belt ∗...
  • Page 96 Replacing the Consumable Parts Replacing the board transfer rollers For the board transfer roller of board holder, carry out the operation holding the nut on the back side. Remove the board transfer roller with a hexagonal wrench. Set a new board transfer roller. 4T3C-014P Setting the board transfer belt Transfer direction...

  • Page 97: Unit For Tube Feeder (Option) : Replacing The Filter (3000 Hours)

    Replacing the Consumable Parts 1-6-2 Unit for Tube Feeder (Option) : Replacing the Filter (3000 hours) For exchanging the filter of the unit for tube feeder, it needs to exchange the suction filter and the noise absorbing material. Turn off the power. .

  • Page 98: Vacuum Pump : Replacing The Filter Element, Valve And Packing (6000 Hours)

    Replacing the Consumable Parts 1-6-3 Vacuum Pump : Replacing the Filter Element, Valve and Packing (6000 hours) ∗ Three vacuum pumps are set inside the cover. Exchange them for each machine. Turn off the power. Turn off the air. AIR OFF 443C-301P 443C-040P 4T3C-AC00...
  • Page 99 Replacing the Consumable Parts Remove the bolt and exchange the element. 4T3C-024P Deflector Filter element Baffle Phillip driver 4T3C-023P 4T3C-038E Exchange the intake valve and the exhaust valve. Pump head cover Silencer ∗ For tightening each valve with the M3 round Gasket Exhaust valve head small screw, apply a little bit of...
  • Page 100 Replacing the Consumable Parts Exchange the cup packing. ∗ For tightening each valve with the M4 counter- sunk head small screw, apply a little bit of screw lock solvent (SEALEND NK-4) to the point of the screw. (Tightening torque is 343.23 N•cm) ∗...

  • Page 101: Mr Unit :Replacing The Filter Element (18000 Hours)

    Replacing the Consumable Parts 1-6-4 MR Unit :Replacing the Filter Element (18000 hours) Turn off the power. Turn off the air. Pull out the valve upward and rotate it to the left. • Remaining air pressure is discharged. • Return the valve to the original position. 443C-301P 443C-037E 4T3C-AC00...
  • Page 102 Replacing the Consumable Parts Remove the hexagonal cap nut and the gasket with the spanner. Filter element Gasket Hexagonal cap nut 4T3C-026P Exchange the filter element. ∗ If the filter element won’t come off, press it side and take it. Filter element 4T3C-027P 4T3C-E-MMA01-A09-01...
  • Page 103 Replacing the Consumable Parts 1-6-5 Transfer Head :Replacing the the Arm and Spring (18000 hours) Turn off the servo switch. SERVO OFF ( ) ON ( Put a container and so on under the head unit. ∗ Prepare for falling tools or the clamp or screws of the nozzle holder on the machine.
  • Page 104 Replacing the Consumable Parts Supply the lubricant to the oil groove of the edge of the arm. • Put the lubricant on the edge of the small screw driver and supply it. • Remove the extra lubricant put on other section than the oil groove with a cotton bud and so on.

  • Page 105: Replacing The Battery

    Replacing the Consumable Parts 1-6-6 Replacing the Battery The lithium battery is used for each backup type of this machine. Battery type and purpose ST : CM20 Module Type Maker Number Voltage Purpose to use SCMYEX Backup of mount data and Lithium battery MATSUSHITA VL2330/1HF 3.0V/50mAh (SCMWEX) machine parameter...
  • Page 106 Replacing the Consumable Parts Battery setting position SCMYEX (SCMWEX) PRMAEC (PRMCEA) 443C-33UCC0 4T3C-AA00 Page 1-76 4T3C-E-MMA01-A09-02...

  • Page 107: Replacing Color Touch Panel Back Light

    Replacing the Consumable Parts 1-6-7 Replacing Color Touch Panel Back Light Back Light Built-in Color Touch Panel Position (Front side, Rear side) The color touch panel of this machine has a back light built-in. Back light Color touch panel Screw Cover 4T3C-042E WARNING...
  • Page 108 Replacing the Consumable Parts . Remove one M3 countersunk screw, and remove the hatch (plate) for back light replacement. One M3 countersunk screw Hatch (Plate) for back light replacement 493C-026P . Raise the bending 1 with a needle- nose plier and the like, and pull out the power supply connector.

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