Sealey HBS97.V2 Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to For indoor use
instructions only
1. SAfETy
DO NOT allow unqualified persons to operate this device.
8
DO NOT use this device in direct sunlight.
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DO NOT splash the unit with water or any other liquid.
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do ensure the work area is well ventilated.
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do ensure that there is good lighting
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do put the handbrake on.
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do avoid sudden changes in temperature.
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do avoid sudden vibration.
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2. INTRODUcTION
MoT Approved for use in testing stations for vehicle Classes I, II, III and IV. Purchase Model no. HBS97e extension Rails and the unit is
suitable for Classes V, VI and VII. For commercial testing purchase Model No. HBS97.HGV. Supplied with instructions and certificate of
approval (MoT versions with rails).
3. SPEcIfIcATION
Model no: ...................................................................HBS97
Height: ..................................................................... 1750mm
length: ....................................................................... 690mm
Max. Height Beam Measurement: ............................ 1410mm
Min. Height Beam Measurement: ............................... 240mm
nett Weight: ................................................................... 43kg
Rail length: .............................................................. 2970mm
Width: ......................................................................... 660mm
HBS97e ...........................................1520mm extension Rail
HBS97eS .......................................... 700mm extension Rail
4. ASSEMBLy
4.1. Place large metal washer over spigot at base of column B.
4.2. Insert column spigot into bearing in base A and retain with socket cap bolt
and washer provided.
4.3. Attach mirror-visor d to the rotating metal friction plate at the top of the
column using the two socket cap bolts provided.
4.4. Fit the optical system e to the vertical - sliding system using an M8 bolt in
both the top and bottom holes.
4.5. If the unit is to run on rails these need to be fixed to the floor of the test
bay with low profile fixings that will not interfere with the movement of the
wheels.
4.6. To ascertain the correct positions for the rails place a typical vehicle in
the test bay and follow the test procedure without rails. When the unit is
correctly positioned for one headlamp mark the wheel positions on the floor including a longitudinal centre line. Roll the unit over
to the other headlamp, check the alignment, and mark the floor again.
4.7. Place the rails loose on the floor using the markings made and put the unit on them. Roll the unit from one lamp to the other and
recheck the alignment. When satisfied that all is correct fix the rails to the floor.
4.8. HBS97.V2 is approved for class I,II,III and IV as delivered, and by purchasing HBS97e Rail extensions the unit is also suitable for
Class V, VI,VII. For testing classes I, II, III and IV the rails may be surface mounted. We recommend the rails be recessed into the floor
for all other vehicle testing classes.
© Jack Sealey limited
UNIVERSAL HEADLAMP BEAM SETTER
HBS97.V2
Model no:
Original Language Version
fig.1
A BASE D MIRROR-VISOR
B cOLUMN E OPTIcAL SySTEM
c VERTIcAL SLIDING SySTEM f
HBS97.V2 Issue 3 (HF) 16/08/18
cOLUMN LOcK PEDAL