Sealey HBS97.HGV Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Indoor use only
instruction
manual
1. SAFETY
DO NOT allow unqualified persons to operate this device.
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DO NOT use this device in direct sunlight.
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DO NOT splash the unit with water or any other liquid.
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DO ensure the work area is well ventilated.
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DO ensure that there is good lighting.
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DO put the handbrake on.
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DO avoid sudden changes in temperature.
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DO avoid sudden vibration.
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2. INTRODUCTION
DVSA Approved for use in testing stations for vehicle Classes I, II, III and IV as delivered. Purchase Model No. HBS97E Extension Rails and the
unit is suitable for Classes V, VI and VII. For commercial testing purchase Model No. HBS97.HGV. Supplied with instructions and certificate of
approval (MOT versions with rails).
3. SPECIFICATION
Model no ............................................................ HBS97.HGV
Height ...................................................................... 1750mm
Length ........................................................................ 690mm
Max. height beam measurement .............................. 1410mm
Min. height beam measurement ................................. 240mm
Focal length ............................................................... 489mm
4. ASSEMBLY
4.1. Place large metal washer over spigot at base of column B.
4.2. Insert column spigot into bearing in base A and retain with
socket cap bolt and washer provided.
4.3. Attach mirror-visor D to the rotating metal friction plate at
the top of the column using the two socket cap bolts provided.
4.4. Fit the optical system E to the vertical - sliding system using
an M8 bolt in both the top and bottom holes.
4.5. If the unit is to run on rails these need to be fixed to the floor
of the test bay with low profile fixings that will not interfere with
the movement of the wheels.
4.6. To ascertain the correct positions for the rails place a typical
vehicle in the test bay and follow the test procedure without
rails. When the unit is correctly positioned for one headlamp
mark the wheel positions on the floor including a longitudinal
centre line. Roll the unit over to the other headlamp, check the
alignment, and mark the floor again.
4.7. Place the rails loose on the floor using the markings made and put the unit on them. Roll the unit from one lamp to the other and recheck
the alignment. When satisfied that all is correct fix the rails to the floor.
4.8. HBS97.HGV is approved for all classes as delivered. For testing classes I, II, III and IV the rails may be surface mounted. We recommend
the rails be recessed into the floor for all other vehicle testing classes.
© Jack Sealey Limited
HEADLAMP BEAM SETTER WITH RAILS AND
COMMERCIAL AIMING SCREEN
HBS97.HGV
MODEL NO:
A BASE
B COLUMN
C VERTICAL SLIDING SYSTEM
D MIRROR-VISOR
Original Language Version
E OPTICAL SYSTEM
F COLUMN LOCK PEDAL
HBS97.HGV Issue:3 (3) 18/06/21