ABB Totalflow uFLO 6213 Application Manual

ABB Totalflow uFLO 6213 Application Manual

G3 liquid orifice measurement

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APPROVED
DATE
BAK ER
BUSHNELL
10/06/07
BAK ER
BUSHNELL
10/06/07
THIS IS CONFIDENTIAL AND PROPRIETARY
INFORMATION BELONGING TO ABB INC.
ACTION
REV
MN
MS
L
AA
AA
D24165
AB
AB
AB
PRODUCT LINE
TOTALFLOW®
DESIGN
SIEVERS
DRAWN
BAKER
CHECKED
CAMP
APPROVED
BUSHNELL
DOCUMENTS
-001
-001
LEVEL
3
DATE
REVISION STATUS FOR
10/06/07
MANUAL, G3 LIQUID ORIFICE APPLICATION GUIDE
10/06/07
MANUAL
10/06/07
SCALE
SIZE
TYPE
10/06/07
NONE
A
RS
TOTALFLOW Products
DRAWING NO.
REV
SHEET
2012981
AB
1
1
OF

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Summary of Contents for ABB Totalflow uFLO 6213

  • Page 1 -001 PRODUCT LINE LEVEL TOTALFLOW® TOTALFLOW Products DESIGN DATE REVISION STATUS FOR THIS IS CONFIDENTIAL AND PROPRIETARY SIEVERS 10/06/07 INFORMATION BELONGING TO ABB INC. DRAWN MANUAL, G3 LIQUID ORIFICE APPLICATION GUIDE BAKER 10/06/07 MANUAL CHECKED CAMP 10/06/07 APPROVED SCALE SIZE TYPE DRAWING NO.
  • Page 2 ACTION DRAWN CHECKED APPROVED DATE ROBERTS CAMP BUSHNELL 10/06/15 D24165 BAKER CAMP BUSHNELL 10/06/21 MANUAL SPECIFICATION Specification for “MANUAL, G3 LIQUID ORIFICE MEASUREMENT” (2012981-001) Binders: • Document to be “Twin Loop Wire Spiral Bound (Black) Printing the Front Cover & Back: •...
  • Page 3 2012981-001– rev. AB ® Totalflow G3 Liquid Orifice Measurement Application Guide µFLO 6213...
  • Page 4 Intellectual Property & Copyright Notice ©2010 by ABB Inc., Totalflow (“Owner”), Bartlesville, Oklahoma 74006, U.S.A. All rights reserved. Any and all derivatives of, including translations thereof, shall remain the sole property of the Owner, regardless of any circumstances. The original US English version of this manual shall be deemed the only valid version. Translated versions, in any other language, shall be maintained as accurately as possible.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION......................III Organization & Style ....................... iii Getting Help ........................iii Before Calling........................iii Key Symbols ........................iii LIQUID ORIFICE OVERVIEW................1 ENABLING THE APPLICATION ................ 1 APPLICATION DEFAULTS ................2 General Tab ......................2 3.1.1 Device Application ID....................3 3.1.2 Contract Hour......................3 3.1.3...
  • Page 6 TABLE OF FIGURES Figure 1 Application Tab ..........................2 Figure 2 General Tab ..........................2 Figure 3 Constants Tab..........................5 Figure 4 Limits Tab .............................8 Figure 5 Commands Tab ..........................8 Figure 6 Log Capacity Tab..........................9 Figure 7 Current Values Tab........................9 Figure 8 Calibration Setup Screen......................10 Figure 9 Calibration Checks Tab ......................10 Figure 10 Calibration Screen ........................11 Figure 11 Float Tab...........................12...
  • Page 7: Introduction

    Introduction The following manual describes the Liquid Orifice measurement application for Totalflow XSeries and microFLO devices. The manual will cover the initial setup and testing of the application as it applies to certain Totalflow devices. Organization & Style Each of the chapters in this manual presents information in an organized and concise manner.
  • Page 9: Liquid Orifice Overview

    LIQUID ORIFICE OVERVIEW The Liquid Orifice measurement application is designed to operate in conjunction with a flow computer and measure liquid volumes for a given material. This application is available for both Totalflow XSeries and microFLO devices. This application is designed to perform calculations based on the standards determined in the API Manual of Petroleum Measurement Standards, Liquefied Petroleum Gas Measurement.
  • Page 10: Application Defaults

    Figure 1 Application Tab APPLICATION DEFAULTS The user needs to move into the Flow Measurement application in the tree-view to view the parameter defaults. Click on the plus (+) sign next to the Flow Measurement caption to view the other available options within the Flow Measurement application.
  • Page 11: Device Application Id

    3.1.1 Device Application ID The Device/Application ID is an alphanumeric string that is up to ten characters long. For single tube measurements, this represents the Station ID. The Station ID can be viewed or changed in the Station Setup tab under the top-level Station ID in the tree- view.
  • Page 12: Vol. Units - Flow Rate

    Linear average is calculated as the mathmatical mean of one- second samples over the log and day periods. Square root average is the sum of square root of one-second samples, squared, it is then divided by the number of samples. •...
  • Page 13: Barometric Pressure

    Figure 3 Constants Tab 3.2.1 Barometric Pressure Barometric Pressure (PSIA) is a floating point number that represents the barometric pressure. Enter the current barometric pressure within the corresponding field. 3.2.2 Dp Zero Cutoff Dp Zero Cutoff (In H20) is a floating point value that represents the lowest expected non-zero differential pressure reading.
  • Page 14: Orifice/Pipe Diameter (Inches)

    3.2.4 Orifice/Pipe Diameter (inches) The Orifice and Pipe Diameter fields allow the user to set the orifice and pipe diameters. These are entered as floating point values, as measured in inches. Changes to the pipe and orifice will cause significant changes to the flow rate calculation.
  • Page 15: Heating Value (Btu/Scf)

    If ( gb < 0.5 ) VCF = 1.0. If K0, K1 and K2 factors are all 0.0, VCF = 1.0. Table 1 shows recommended liquid type, gravity range and VCF k factors. Table 1 Recommended Liquid Type Liquid Type Base Gravity Range Crude oils (2) 0.611 –...
  • Page 16: Commands Tab

    Figure 4 Limits Tab 3.4 Commands Tab The Commands tab (see Figure 5) shows the Reset Volume, Reset Log Period and Site Code entries. Figure 5 Commands Tab 3.4.1 Reset Volume When set, the Reset Volume field accomplishes four tasks: •...
  • Page 17: Site Code

    3.4.3 Site Code This is a user set, floating point value that is logged in the application event file. Negative value site codes are caused by the application. As this is the case, it is recommended that positive values be entered in by the user. 3.5 Log Capacity Tab The Log Capacity tab (see Figure 6) contains settings for the log period, day period and event records to save before overwriting the oldest.
  • Page 18: Calibration Checks Tab

    Figure 8 Calibration Setup Screen The static pressure, differential pressure and temperature registers must be set to I/O or XMV registers to allow for calibration. 4.1 Calibration Checks Tab The Calibration Checks tab (see Figure 9) allows the current measured values to be tested and logged as events when they are compared to a known benchmark test.
  • Page 19: Calibration Tab

    If the user chooses to move to the Events Collection view, they will be able to see the Dp calibration check event, as entered. Additionally, the user can use the drop-down menu to select Dp, Sp, Tf or DP & Sp. By entering these values, the user will log the values into Events the event log.
  • Page 20: Verifying Configuration

    * These screens and tests apply to the Liquid Orifice Tube Measurement application that is running on G3, XFC and XRC. 5.2 Verifying Configuration The following test requires that a liquid measurement tube be enabled and configured correctly. Holding registers also need to be enabled within PCCU. 1) Within PCCU, click on Holding Registers.
  • Page 21: Figure 12 Setup Tab

    Figure 12 Setup Tab 8) Move back to the Current Values tab within the Flow Measurement application, and note the DP, SP and Tf values. These values should be the same as the ones that the user just established. 9) Next, move to the Commands tab within the Setup tab on the Flow Measurement application, and perform a reset volume.
  • Page 22 ©Copyright 2010 ABB, All rights reserved Document Title Totalflow G3 Liquid Orifice Measurement Application Guide Document No. Date & Rev. Ind. No. of Pages 2012981-001...

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