ABB ACS880 Series Supplement Manual
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ABB ACS880 Series Supplement Manual

Drive module frames r1 to r9 for cabinet installation (options +p940 and +p944)
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ABB INDUSTRIAL DRIVES
ACS880 drive module frames R1 to R9 for cabinet
installation (options +P940 and +P944)
Supplement

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Summary of Contents for ABB ACS880 Series

  • Page 1 — ABB INDUSTRIAL DRIVES ACS880 drive module frames R1 to R9 for cabinet installation (options +P940 and +P944) Supplement...
  • Page 2 —...
  • Page 3 Supplement ACS880 drive module frames R1 to R9 for cabinet installation (options +P940 and +P944) Table of contents 1. Safety instructions 5. Mechanical installation 6. Electrical installation  2018 ABB Oy. All Rights Reserved. 3AUA0000145446 Rev D EFFECTIVE: 2018-03-23...

  • Page 5: Table Of Contents

    Table of contents 5 Table of contents 1. Safety instructions What this chapter contains ........... . 9 Use of warnings .
  • Page 6 Planning cabling outside the cabinet ......... . . 37 Installing ABB common mode filters (option +E208) ....... 37 5.
  • Page 7 Table of contents 7 9. Dimension drawings – ACS880-01 What this chapter contains ........... 75 R1 (Option +P940, IP20, UL Open Type) .
  • Page 8 8 Table of contents...

  • Page 9: Safety Instructions

    Safety instructions 9 Safety instructions What this chapter contains This chapter contains the safety instructions which you must obey when you install, operate and do maintenance to the drive. If you ignore the safety instructions, injury, death or damage can occur. Use of warnings Warnings tell you about conditions which can cause injury or death, or damage to the equipment.

  • Page 10: General Safety In Installation, Start-Up And Maintenance

    10 Safety instructions 10 Safety instructions General safety in installation, start-up and maintenance These instructions are for all personnel that install the drive module and do maintenance work on it. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.
  • Page 11 Safety instructions 11 • Before you adjust the drive operation limits, make sure that the motor and all driven equipment can operate throughout the set operation limits. • Before you activate the automatic fault reset or automatic restart functions of the drive control program, make sure that no dangerous situations can occur.

  • Page 12: Electrical Safety In Installation, Start-Up And Maintenance

    12 Safety instructions 12 Safety instructions Electrical safety in installation, start-up and maintenance  Precautions before electrical work These warnings are for all personnel that do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 13: Additional Instructions And Notes

    Safety instructions 13  Additional instructions and notes WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • If you will install the drive on an IT (an ungrounded power system or a high- resistance-grounded [over 30 ohms] power system) or on a corner-grounded TN system, check the compatibility.

  • Page 14: Grounding

    14 Safety instructions 14 Safety instructions Grounding These instructions are for all personnel who are responsible for the grounding of the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or equipment malfunction can occur, and electromagnetic interference can increase.

  • Page 15: Additional Instructions For Permanent Magnet Motor Drives

    Safety instructions 15 Additional instructions for permanent magnet motor drives  Safety in installation, start-up and maintenance These are additional warnings concerning permanent magnet motor drives. The other safety instructions in this chapter are also valid. WARNING! Obey these instructions. If you ignore them, injury or death and equipment malfunction can occur.

  • Page 16: General Safety In Operation

    16 Safety instructions 16 Safety instructions General safety in operation These instructions are for all personnel that operate the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • Do not control the motor with the disconnector at the drive power supply; instead, use the control panel start and stop keys or commands through the I/O terminals of the drive.

  • Page 17: Introduction To The Supplement

    Introduction to the supplement 17 Introduction to the supplement What this chapter contains This chapter describes the supplement. Applicability This supplement is applicable for these drive modules: • ACS880-01 with options +P940 and +P944 • ACS880-11 with option +P940 • ACS880-31 with option +P940. It is a supplement to these manuals: •...

  • Page 18: Purpose Of The Supplement

    18 Introduction to the supplement Purpose of the supplement The supplement tells you how to install the drive module into a cabinet. Related manuals Drive hardware manuals and guides Code (English) Cabinet installation supplement for ACS880 drive 3AUA0000145446 module frames R1 to R9 (options (+P940 and +P944) ACS880-01 hardware manual 3AUA0000078093...
  • Page 19 Introduction to the supplement 19 ACX-AP-x Assistant control panels user’s manual 3AUA0000085685 Drive firmware manuals and guides ACS880 primary control program firmware manual 3AUA0000085967 Quick start-up guide for ACS880 drives with primary 3AUA0000098062 control program Option manuals and guides Manuals and quick guides for I/O extension modules, fieldbus adapters, etc.
  • Page 20 20 Introduction to the supplement...

  • Page 21: Hardware Description

    Hardware description 21 Hardware description What this chapter contains This chapter briefly describes the construction of the drive module options +P940 and +P944. For the operation principle and type code description, see the hardware manual. Product overview Drive with option +P940 is a drive module without front covers (ACS880-01 also without cable box) to be installed in a customer’s cabinet.

  • Page 22: Layout Of Option +P940 (Ip20, Ul Open Type)

    22 Hardware description  Layout of option +P940 (IP20, UL Open Type) The components of the drive module are shown below (view of ACS880-01 frame R5, the other frames and drive module types are similar). Control panel Four attaching points at the back of the drive Heatsink Lifting holes...

  • Page 23: Layout Of Option +P944 (Ip20, Ul Open Type)

    Hardware description 23  Layout of option +P944 (IP20, UL Open Type) The components of the drive module are shown below (view of ACS880-01 frame R5, the other frames and drive module types are similar). Control panel Front cover Four fastening points at the back of the unit Heatsink Lifting holes...
  • Page 24 24 Hardware description...

  • Page 25: Guidelines For Planning The Cabinet Installation

    Limitation of liability You must always plan and make the installation according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Installation position of the drive module The drive module must be installed in an upright position.

  • Page 26: Planning The Layout Of The Cabinet

    26 Guidelines for planning the cabinet installation Planning the layout of the cabinet Plan a spacious layout to ensure easy installation and maintenance. Sufficient cooling air flow, obligatory clearances, cables and cable support structures all require space. Place the control board(s) away from: •...
  • Page 27 Guidelines for planning the cabinet installation 27 Door closed Door open Air inlet Drive module with control unit and control panel Air outlet Input power cable including the protective ground conductor (PE) of the drive Contactor control switch and Motor cable including the protective emergency stop switch (connected to ground conductor the contactor control circuit inside the...

  • Page 28: Arranging The Grounding Inside The Cabinet

    28 Guidelines for planning the cabinet installation Roof air flow viewed from top: Arranging the grounding inside the cabinet Arrange the grounding of the drive module by leaving the contact surfaces of the fastening points unpainted (bare metal-to-metal contact). The module frame will be grounded to the PE busbar of the cabinet via the fastening surfaces, screws and the cabinet frame.

  • Page 29: Planning The Attaching Of The Cabinet

    • Always attach the drive module from its mounting points to the cabinet. For details, see the module installation instructions. WARNING! Do not attach the cabinet by electric welding. ABB does not assume any liability for damages caused by electric welding as the welding circuit can damage electronic circuits in the cabinet.
  • Page 30 • 360° high frequency grounding of the cable shields at the cable entries improves the EMC shielding of the cabinet. • ABB recommends 360° high frequency grounding of the motor cable shields at their entries. The grounding can be implemented by a knitted wire mesh screening as shown below.

  • Page 31: Planning The Cooling

    Guidelines for planning the cabinet installation 31 • ABB recommends 360° high frequency grounding of the control cable shields at their entries. The shields can be grounded by means of conductive shielding cushions pressed against the cable shield from both directions as shown below.
  • Page 32 32 Guidelines for planning the cabinet installation • Equip the air inlets and outlets with gratings that guide the air flow protect against contact prevent water splashes from entering the cabinet. • The drawing below shows two typical cabinet cooling solutions. The air inlet is at the bottom of the cabinet, while the outlet is at the top, either on the upper part of the door or on the roof.

  • Page 33: Minimum Air Inlet And Outlet Grating Sizes

    Guidelines for planning the cabinet installation 33  Minimum air inlet and outlet grating sizes Frame Minimum effective area of cabinet air Minimum effective area of cabinet air size inlet (cm outlet (cm IP22 IP54 IP22 IP54 1100 1250 1500 1100 1300 2000...
  • Page 34 34 Guidelines for planning the cabinet installation Main air flow in Main air flow out Air baffle plate Drive Air inlet filter Air outlet filter...

  • Page 35: Installing Drives Above One Another

    Guidelines for planning the cabinet installation 35  Installing drives above one another Make sure that the outlet cooling air flows away from the drive above. Air flow through the drive Air baffle Mounting plate that allows air through flow Minimum spacing between the drives max.+40 °C (+104 °F)

  • Page 36: Required Free Space

    36 Guidelines for planning the cabinet installation Required free space The required free space at the top and bottom of the drive module is shown below. The free space is needed for making sure that sufficient cooling air flows through the module and the module cools correctly.

  • Page 37: Planning The Use Of Cubicle Heaters

    See section Routing the cables in the hardware manual. Installing ABB common mode filters (option +E208) Common mode filter kits are available from ABB. For ACS880-01 drive modules, without the cable entry box, hang the common mode filter ring on the cabinet structure.
  • Page 38 38 Guidelines for planning the cabinet installation...

  • Page 39: Mechanical Installation

    Mechanical installation 39 Mechanical installation What this chapter contains This chapter gives guidelines for the mechanical installation of the drive module into a cabinet. Safety WARNING! For frame sizes R6 to R9: Use the lifting eyes of the drive when you lift the drive.

  • Page 40: Examining The Installation Site

    40 Mechanical installation Examining the installation site The drive modules can be installed tightly side by side. Make sure that the installation site agrees with these requirements: • The installation site has sufficient ventilation to prevent overheating of the drive. See section Losses, cooling data and noise in the hardware manual.

  • Page 41: Unpacking And Examining The Delivery (Frames R1 To R2)

    Mechanical installation 41 Unpacking and examining the delivery (frames R1 to R2) This illustration shows the layout of the transport package. Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is of the correct type.

  • Page 42: Unpacking And Examining The Delivery (Acs880-11 And Acs880-31 Frame R3)

    42 Mechanical installation Unpacking and examining the delivery (ACS880-11 and ACS880-31 frame R3) The figure below shows the drive package with its contents. Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is of the correct type.

  • Page 43: Unpacking And Examining The Delivery (Acs880-01 Frames R3 To R5)

    Mechanical installation 43 Unpacking and examining the delivery (ACS880-01 frames R3 to R5) This illustration shows the layout of the transport package. Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is of the correct type.

  • Page 44: Unpacking And Examining The Delivery (Acs880-01 Frames R6 To R9)

    44 Mechanical installation Unpacking and examining the delivery (ACS880-01 frames R6 to R9) This illustration shows the layout of the transport package. Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is of the correct type.

  • Page 45: Unpacking And Examining The Delivery (Acs880-11 And Acs880-31 Frames R6 To R9)

    Mechanical installation 45 Unpacking and examining the delivery (ACS880-11 and ACS880-31 frames R6 to R9) This illustration shows the layout of the transport package. Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is of the correct type.

  • Page 46: Installing The Drive

    46 Mechanical installation Installing the drive 1. See the dimensions in chapters Dimension drawings – ACS880-01 Dimension drawings – ACS880-11 and ACS880-31. Mark the locations for the four mounting holes. 2. Start the screws or bolts into the mounting holes. 3.

  • Page 47: Electrical Installation

    Electrical installation 47 Electrical installation What this chapter contains This chapter tells you how to install the power and control cables to the drive module. For other electrical installation instructions that concern the drive, see the hardware manual. Warnings WARNING! Only qualified electricians are allowed to carry out the work described in this chapter.

  • Page 48: Checking The Insulation Of The Assembly

    48 Electrical installation Checking the insulation of the assembly See the hardware manual. Attaching the residual voltage warning sticker See the hardware manual. Power cable connection diagram Drive module UDC+ T1/ T2/ T3/ R+ UDC- UDC- UDC+ (PE) (PE) 3 ~ M Use a separate grounding PE cable (1a) or a cable with a separate PE conductor (1b) if the conductivity of the shield does not meet the requirements for the PE conductor.

  • Page 49: Power Cable Connection Procedure (Iec)

    6. Attach the conductive sleeves to the cable shields with cable ties. 7. Seal the slot between the cable and mineral wool sheet (if used) with sealing compound (eg, CSD-F, ABB brand name DXXT-11, code 35080082). 8. Tie up the unused conductive sleeves with cable ties.
  • Page 50 50 Electrical installation 10. Connect the twisted shields of the power cables to the ground bar of the cabinet and the phase conductors to the drive module terminals. See Frame Section Page Installing the drive module shelves and connecting the cables –...

  • Page 51: R1 And R2

    Electrical installation 51 Installing the drive module shelves and connecting the cables – ACS880-01 frames R1 and R2 1. Go through steps 1 to 9 in section Power cable connection procedure (IEC) page 49. 2. Attach the mechanical support self for the power cables to the drive module. 3.
  • Page 52 52 Electrical installation R1, R2 M5×50 TX20 3 N·m M4×20 TX20 1.5 N·m L1, L2, L3, T1/U, T2/V, T3/W, R-, R+/UDC+, UDC 0.6 N·m 1.8 N·m...
  • Page 53 Electrical installation 53 R1, R2 K40×12 TX20 1.5 N·m M4×8 TX20 M5×25 TX25 1.5 N·m 3 N·m M4×20 TX20 1.5 N·m M4×20 TX20 1.5 N·m...

  • Page 54: Connecting The Control Cables - Acs880-01 Frames R1 And R2

    54 Electrical installation  Connecting the control cables – ACS880-01 frames R1 and R2 1. Strip the cable ends and cut to suitable length (note the extra length of the grounding conductors). 2. Ground the outer shields of all control cables 360 degrees at the cabinet entry. 3.

  • Page 55: Installing The Drive Module Shelves And Connecting The Cables - Acs880-01 Frame R3

    Electrical installation 55 Installing the drive module shelves and connecting the cables – ACS880-01 frame R3 1. Go through steps 1 to 9 in section Power cable connection procedure (IEC) page 49. 2. Attach the mechanical support self for the power cables to the drive module. 3.
  • Page 56 56 Electrical installation M5×50 TX20 3 N·m M4×30 TX20 1.5 N·m L1, L2, L3, T1/U, T2/V, T3/W, R-, R+/UDC+, UDC 0.6 N·m 1.8 N·m...
  • Page 57 Electrical installation 57 K40×12 TX20 1.5 N·m M4×20 TX20 1.5 N·m M4×8 TX20 1.5 N·m M5×25 TX20 3 N·m...

  • Page 58: Connecting The Control Cables - Acs880-01 Frame R3

    58 Electrical installation  Connecting the control cables – ACS880-01 frame R3 1. Strip the cable ends and cut to suitable length (note the extra length of the grounding conductors). 2. Ground the outer shields of all control cables 360 degrees at the cabinet entry. 3.

  • Page 59: R4 And R5

    Electrical installation 59 Installing the drive module shelves and connecting the cables – ACS880-01 frames R4 and R5 1. Go through steps 1 to 9 in section Power cable connection procedure (IEC) page 49. 2. Install the control panel holder. PT4×12 1.2 N·m...
  • Page 60 60 Electrical installation 3. Remove the shroud on the power cable terminals by releasing the clips and lifting the shroud up from the sides with a screwdriver (a). Knock out holes in the shroud for the cables to be installed (b). 4.
  • Page 61 Electrical installation 61 R4, R5 R4: M4×20 TX20 3 N·m R5: M4×30 TX20 3 N·m M4×30 TX20 1.5 N·m...
  • Page 62 62 Electrical installation R4, R5 L1, L2, L3, T1/U, T2/V, T3/W, R-, R+/UDC+, UDC 3.3 N·m 2.9 N·m 5.6 N·m 2.9 N·m...

  • Page 63: Connecting The Control Cables - Acs880-01 Frames R4 And R5

    Electrical installation 63  Connecting the control cables – ACS880-01 frames R4 and R5 1. Strip the cable ends and cut to suitable length (note the extra length of the grounding conductors). 2. Ground the outer shields of all control cables 360 degrees at the cabinet entry. 3.

  • Page 64: R6 To R9

    64 Electrical installation Installing the drive module shelves and connecting the cables – ACS880-01 frames R6 to R9 1. Go through steps 1 to 9 in section Power cable connection procedure (IEC) page 49. 2. Remove the shroud on the power cable terminals by releasing the clips and lifting the shroud up from the sides with a screwdriver (a).
  • Page 65 Electrical installation 65 R6…R9 L1, L2, L3, T1/U, R+/UD T2/V, T3/W UDC- (N·m) (N·m) (N·m) 40 (30*) * 525…690 V...

  • Page 66: Connecting The Control Cables - Acs880-01 Frames R6 To R9

    66 Electrical installation  Connecting the control cables - ACS880-01 frames R6 to R9 1. Strip the cable ends and cut to suitable length (note the extra length of the grounding conductors). 2. Ground the outer shields of all control cables 360 degrees at the cabinet entry. 3.

  • Page 67: Installation Checklist

    Installation checklist 67 Installation checklist What this chapter contains This chapter contains a list for checking the mechanical and electrical installation of the drive module. Installation checklist Go through the checklist below together with another person. WARNING! Obey the safety instructions in chapter Safety instructions.
  • Page 68 68 Installation checklist Check that … Drive option modules and other components Type and number of option modules and other equipment is correct. Option modules and other equipment are not damaged. Option modules and terminals are labelled correctly. The placement of option modules and other equipment inside the cabinet and on the cabinet door is correct.
  • Page 69 Installation checklist 69 Check that … Fans that can be touched are shrouded. Live parts inside the doors are protected against direct contact to at least IP2x. Labels The type designation and instruction labels and warning are made according to the local regulations and placed correctly.
  • Page 70 70 Installation checklist Check that … The motor cable has been connected to the appropriate terminals, the phase order is right, and the terminals have been tightened. (Pull the conductors to check.) The brake resistor (if present) has been connected to the appropriate terminals, and the terminals have been tightened.

  • Page 71: Technical Data

    Technical data 71 Technical data What this chapter contains This chapter contains some technical data of the drive module. For other data, see the hardware manual.
  • Page 72 72 Technical data Dimensions, weights and free space requirements Note: ACS880-01 +P940 Frame IP20 UL Open Type Height Width Depth Weight Height Width Depth Weight 14.80 6.10 8.88 14.80 6.10 9.78 17.17 6.81 10.09 16.1 22.17 7.99 13.12 19.3 25.70 7.99 13.12 38.8...

  • Page 73: Degree Of Protection

    Technical data 73 200 mm (7.87 in.) free space is required at top of the drive module. 300 mm (11.81 in.) free space is required at bottom of the drive module. Degree of protection IP20 (UL Open Type)
  • Page 74 74 Technical data...

  • Page 75: Dimension Drawings - Acs880-01

    Dimension drawings – ACS880-01 75 Dimension drawings – ACS880-01 What this chapter contains This chapter contains dimension drawings of the ACS880-01 drive module.

  • Page 76: R1 (Option +P940, Ip20, Ul Open Type)

    76 Dimension drawings – ACS880-01 R1 (Option +P940, IP20, UL Open Type)

  • Page 77: R1 (Option +P944, Ip20, Ul Open Type)

    Dimension drawings – ACS880-01 77 R1 (Option +P944, IP20, UL Open Type)

  • Page 78: R2 (Option +P940, Ip20, Ul Open Type)

    78 Dimension drawings – ACS880-01 R2 (Option +P940, IP20, UL Open Type)

  • Page 79: R2 (Option +P944, Ip20, Ul Open Type)

    Dimension drawings – ACS880-01 79 R2 (Option +P944, IP20, UL Open Type)

  • Page 80: R3 (Option +P940, Ip20, Ul Open Type)

    80 Dimension drawings – ACS880-01 R3 (Option +P940, IP20, UL Open Type)

  • Page 81: R3 (Option +P944, Ip20, Ul Open Type)

    Dimension drawings – ACS880-01 81 R3 (Option +P944, IP20, UL Open Type)

  • Page 82: R4 (Option +P940, Ip20, Ul Open Type)

    82 Dimension drawings – ACS880-01 R4 (Option +P940, IP20, UL Open Type)

  • Page 83: R4 (Option +P944, Ip20, Ul Open Type)

    Dimension drawings – ACS880-01 83 R4 (Option +P944, IP20, UL Open Type)

  • Page 84: R5 (Option +P940, Ip20, Ul Open Type)

    84 Dimension drawings – ACS880-01 R5 (Option +P940, IP20, UL Open Type)

  • Page 85: R5 (Option +P944, Ip20, Ul Open Type)

    Dimension drawings – ACS880-01 85 R5 (Option +P944, IP20, UL Open Type)

  • Page 86: R6 (Option +P940, Ip20, Ul Open Type)

    86 Dimension drawings – ACS880-01 R6 (Option +P940, IP20, UL Open Type)

  • Page 87: R6 (Option +P944, Ip20, Ul Open Type)

    Dimension drawings – ACS880-01 87 R6 (Option +P944, IP20, UL Open Type)

  • Page 88: R7 (Option +P940, Ip20, Ul Open Type)

    88 Dimension drawings – ACS880-01 R7 (Option +P940, IP20, UL Open Type)

  • Page 89: R7 (Option +P944, Ip20, Ul Open Type)

    Dimension drawings – ACS880-01 89 R7 (Option +P944, IP20, UL Open Type)

  • Page 90: R8 (Option +P940, Ip20, Ul Open Type)

    90 Dimension drawings – ACS880-01 R8 (Option +P940, IP20, UL Open Type)

  • Page 91: R8 (Option +P944, Ip20, Ul Open Type)

    Dimension drawings – ACS880-01 91 R8 (Option +P944, IP20, UL Open Type)

  • Page 92: R9 (Option +P940, Ip20, Ul Open Type)

    92 Dimension drawings – ACS880-01 R9 (Option +P940, IP20, UL Open Type)

  • Page 93: R9 (Option +P944, Ip20, Ul Open Type)

    Dimension drawings – ACS880-01 93 R9 (Option +P944, IP20, UL Open Type)
  • Page 94 94 Dimension drawings – ACS880-01...

  • Page 95: Dimension Drawings - Acs880-11 And Acs880-31

    Dimension drawings – ACS880-11 and ACS880-31 95 Dimension drawings – ACS880-11 and ACS880-31 What this chapter contains This chapter contains dimension drawings of the ACS880-11 and ACS880-31 drive modules.

  • Page 96: R3 - Option +P940 (Ip20, Ul Open Type)

    96 Dimension drawings – ACS880-11 and ACS880-31 R3 – Option +P940 (IP20, UL Open Type)

  • Page 97: R6 - Option +P940 (Ip20, Ul Open Type)

    Dimension drawings – ACS880-11 and ACS880-31 97 R6 – Option +P940 (IP20, UL Open Type)

  • Page 98: R8 - Option +P940 (Ip20, Ul Open Type)

    98 Dimension drawings – ACS880-11 and ACS880-31 R8 – Option +P940 (IP20, UL Open Type)
  • Page 99 Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to abb.com/searchchannels. Product training For information on ABB product training, navigate to new.abb.com/service/training.
  • Page 100 © Copyright 2018 ABB. All rights reserved. Specifications subject to change without notice.

This manual is also suitable for:

Acs880-01Acs880-31Acs880-11

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