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ABB FSM4000 Series Commissioning Instruction

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Download this manual See also: Operating Instructions
D184B141U02
FSM4000
Commissioning Instruction
Electromagnetic Flowmeter FSM4000
®
P R O F I
PROCESS FIELD BUS
B U S

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Summary of Contents for ABB FSM4000 Series

  • Page 1 D184B141U02 FSM4000 Commissioning Instruction Electromagnetic Flowmeter FSM4000 ® P R O F I PROCESS FIELD BUS B U S...
  • Page 3 Tel.: +49 551 905-534 Fax: +49 551 905-555 CCC-support.deapr@de.abb.com © Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright. It assists the user with the safe and efficient operation of the device.

  • Page 4: Table Of Contents

    Contents Safety ..................................4 General Safety Information ..........................4 Intended use..............................4 Improper use ..............................4 Technical limit values .............................5 Allowed Fluids ..............................5 Symbols and warnings ...........................6 Operator liability .............................6 Personnel qualification ...........................6 Transport safety information ..........................6 1.10 Installation safety information.........................7 1.11 Electrical installation safety information ......................7 1.12 Operating safety information ..........................8 1.13...
  • Page 5 Contents 3.7.7 Ground for devices with protective plates .....................16 3.7.8 Ground with conductive PTFE grounding plate ..................16 Electrical connection ............................17 Preparing and routing the signal and magnet coil cable ................17 Connecting the flowmeter sensor.........................19 4.2.1 Connecting the signal and magnet coil cables..................19 4.2.2 Protection class IP 68 ...........................20 4.2.3...

  • Page 6: Safety

    Material loss, e.g., by drilling the housing. Repairs, alterations and enhancements or the installation of replacement parts is only permissible as far as described in the manual. Further actions must be verified with ABB Automation Products GmbH. Excluded from this are repairs performed by ABB-authorized specialist shops.

  • Page 7: Technical Limit Values

    Safety Technical limit values The device is designed for use exclusively within the stated values on the model plate and within the technical limit values specified in the data sheets. The following technical limit values must be observed: • The permissible operating pressure (PS) in the permissible temperature (TS) may not exceed the pressure-temperature ratings.

  • Page 8: Symbols And Warnings

    Before the use of corrosive and abrasive measuring fluid, the operator must clarify the resistance of all parts that come into contact with the fluid to be measured. ABB will gladly support you with the selection, however, cannot accept any liability.

  • Page 9: 1.10 Installation Safety Information

    • The magnet coils and signal circuit can be connected with ABB flowmeters sensor only. Use the supplied cable D173D147U01 for the magnet coil circuit. This does not apply for older model flowmeter primaries 10D1422, 10DI1425 (≥ DN 500). In this event, the magnet coil is supplied via the supply power (see name plate for the flowmeter sensor).

  • Page 10: 1.12 Operating Safety Information

    Safety 1.12 Operating safety information During operation with hot fluids, contact with the surface may result in burns. Aggressive or corrosive fluids may result in damage to the parts which contact the medium. As a result, pressurized fluids may escape prematurely. Due to wear on the flange seal or process connection gaskets (e.g., aseptic threaded pipe connections, Tri-Clamp, etc.), a pressurized medium may escape.

  • Page 11: Transport

    Transport Transport Inspection Check the devices for possible damage that may have occurred during transport. Damages in transit must be recorded on the transport documents. All claims for damages must be claimed without delay against the shipper and before the installation. General information on transport Observe the following when transporting the device to the measurement site: •...

  • Page 12: Installation

    Installation Flanged units may not be lifted by the terminal box or at the middle of the housing. Use only the eye bolts on the device to lift and install it in the pipeline. G00461 Fig. 2: Transport of flanged units larger than DN 300 Installation General information on installation The following points must be observed for the installation:...

  • Page 13: Mounting The Meter Tube

    Installation G00462 Fig. 3: Support for meter sizes larger than DN 300 Mounting the meter tube The meter can be installed at any location in a pipeline under consideration of the installation conditions. Warning - Potential damage to device! Use of graphite with the flange or process connection gaskets is prohibited. In some instances, an electrically conductive coating may form on the inside of the measuring tube.

  • Page 14: Torque Information

    Installation Torque information 3.4.1 Flanged flowmeter model SE41F/SE21F / Wafer flange unit model SE21W Meter size DN Max. tightening torque [Nm] Flanged SE41F/SE21F Wafer flange SE21W inch 3 ... 10 1/10 ... 3/8“ 1/2“ 3/4“ 1“ 1 1/4“ 1 1/2“ 2“...

  • Page 15: Information On 3A Conformity

    Installation Information on 3A conformity The device may not be installed vertically with the terminal box or transmitter housing pointing downward. G00528 Fig. 5 The "bracket mounting" option no longer applies. G00529 Fig. 6 1 Bracket Please ensure that the leakage hole of the process connection is located at the deepest point of the installed device.

  • Page 16: Installation Requirements

    Installation Change from one to two columns Installation Requirements 3.6.3 Vertical connections • Vertical installation for measuring abrasive fluids, preferably with The device measures the flowrate in both directions. The factory flow in upward direction. default is forward flow, as shown in Fig. 8. G00527 Fig.

  • Page 17: Installation In The Vicinity Of Pumps

    Installation 3.6.7 Installation in the vicinity of pumps • For flowmeter primaries that are installed near pumps or other vibration-causing fixtures, the use of mechanical vibration control components is mandatory. G00207 Fig. 15 Change from one to two columns Ground 3.7.1 General information on ground connections Observe the following items when grounding the device:...

  • Page 18: Metal Pipe With Loose Flanges

    Installation 3.7.3 Metal pipe with loose flanges G00531 Flange design Wafer design Fig. 17 3.7.4 Non-metallic pipes or pipes with insulating liner G00532 Flange design Wafer design Fig. 18 3.7.5 Flowmeter sensor in stainless steel design model SE21 Ground the stainless steel model as shown in the figure. The measuring fluid is grounded via the adapter (1) and an additional ground is not required.

  • Page 19: Electrical Connection

    Electrical connection Electrical connection Preparing and routing the signal and magnet coil cable Cut to length and terminate both cables as shown. Important Use wire end sleeves. Signal cable D173D025U01 Magnet coil cable D173D147U01 Preparing the transmitter side 80 (3.15) 60 (2.36) (0.59) (0.20)
  • Page 20 Electrical connection Observe the following items when routing cables: • The signal and magnet coil cable carries a voltage signal of only a few millivolts and therefore must be routed the shortest distance possible. The maximum permissible signal cable length is 50 m or 200 m, if the flowmeter sensor is equipped with a preamplifier. •...

  • Page 21: Connecting The Flowmeter Sensor

    Electrical connection Connecting the flowmeter sensor 4.2.1 Connecting the signal and magnet coil cables The flowmeter sensor is connected to the transmitter via the signal / magnet coil cables (part nos. D173D025U01 / D173D147U01). The coils of the flowmeter sensor are supplied with a excitation voltage by the transmitter over terminals M1/M3.

  • Page 22: Protection Class Ip 68

    Electrical connection 4.2.2 Protection class IP 68 For flowmeter sensors with protection class IP 68, the maximum flooding height is 5 m. The supplied cable (signal cable part no. D173D025U01 / magnet coil cable part no.: D173D147U01) fulfill the submersion requirements. Fig.
  • Page 23 Electrical connection 4.2.2.2 Sealing the connection box If the terminal box is to be sealed subsequently on-site, a special 2-part sealing compound can be ordered separately (order no. D141B038U01). Sealing is only possible if the flowmeter sensor is installed horizontally. Observe the following instructions during work activity: Warning - General hazards! The sealing compound is toxic.

  • Page 24: Installing The High Temperature Design

    Electrical connection Fig. 24 1 Packaging bag 4 Sealing compound 2 Drying bag 5 Filling height 3 Clamp 4.2.3 Installing the high temperature design When installing the high temperature design with a fluid temperature of max. 180 °C, the connection box for sizes DN 125 [5"] and larger is separated from the lower section of the flowmeter sensor by a piece of pipe.

  • Page 25: Terminal Connection Diagrams

    Current output 1) 13 Red 14 white Magnet coil cable: 15 Shielded signal cable: ABB order no. D173D025U01, 10 m shielded 2 x 1 mm CE Typ 227 TEC 74 included in shipment ABB order no. D173D147U01, 10 m included in shipment,...
  • Page 26 2 x 1 mm CE type 227 TEC 74 10 m, included in shipment ABB order no. D173D147U01, 10 m included in shipment, standard 16 with preamplifier (always with DN 1 ... DN 8 [1/25 ... 5/16"]) Supply power Low voltage: 100 ...
  • Page 27 10 m, included in shipment shielded 2 x 1 mm CE Typ 227 TEC 74 15 Without preamplifier ABB order no. D173D147U01, 10 m included in shipment, 16 With preamplifier (always with DN 1 ... DN 8 [1/25 ... 5/16"]) standard Comment: We recommend that shielded output cables be used with the shields connected to the functional ground at one end.

  • Page 28: Connection Examples For Peripherals (Incl. Hart)

    Electrical connection Connection examples for peripherals (incl. HART) Current output I = internal E = external 0/4 ... 20 mA 0/2 ... 10 mA G00243 Current output: selectable in software Active Function: 0/4 ... 20 mA (0 Ω ≤ RB ≤ 560 Ω) (for HART only 4 ...
  • Page 29 Electrical connection Pulse output Pulse output active Pulse output, passive, optocoupler + 16 ... 30 V DC G00247 Function: active/passive, selectable via jumper (see "Commissioning" in operating instructions) fmax: 5 kHz, fmin: 0.00016 Hz Setting range: Pulses/unit, pulse width (observe dynamic limits) Active: 150 Ω...

  • Page 30: Startup Operation

    Startup Operation Startup Operation Preliminary checks prior to start-up The following points must be checked before commissioning: • The supply power must be switched off. • The supply power must match information on the name plate. • The pin assignment must correspond to the connection diagram. •...

  • Page 31: Switching On Supply Power

    Startup Operation • The sensor must be installed at a largely vibration-free location. • The sensor and the converter must be assigned properly for the model FSM4000: The sensors have an end number of X1, X2, etc., on the name plate. The transmitters have the end numbers Y1, Y2, etc.

  • Page 32: Commissioning Profibus Pa Units

    Startup Operation Commissioning PROFIBUS PA units For units with PROFIBUS PA, the bus address must be checked or configured prior to start-up. If no bus address information was supplied by the customer, the unit was shipped with its BUS address set to “126”. The address must be reset during start-up to a number within the valid range (0 …...
  • Page 33 Startup Operation Example of local address setting (DIP switch 8 = On) G00564 Fig. 37 Position of DIP switches 1 Transmitter plug-in module 2 DIP switch Switches 1, 5, 7 = ON means: 1+16+64 = 81 Bus address 81 Switch Address Status Unit address...

  • Page 34: Information On Voltage/Current Consumption

    In addition, third-party devices can be interchanged without having to reconfigure the process control system. To support interchangeability, ABB provides three different GSD files (equipment master data) that can be integrated in the system. Users decide at system integration whether to install the full range of functions or only part.

  • Page 35: Commissioning Foundation Fieldbus Units

    Important GSD files ABB_078C and the interface description for PROFIBUS PA can be found on the CD shipped with the device. This can be re-ordered at any time from ABB at no cost (part no. D699D002U01). Commissioning FOUNDATION Fieldbus units For units with a FOUNDATION fieldbus, the settings of the DIP switch must be checked prior to commissioning.
  • Page 36 Startup Operation Seating of DIP switches G00564 Fig. 38: Position of DIP switches 1 Transmitter plug-in module 2 DIP switch Assigning of DIP switches DIP switch 1: Releases the simulation of the AI function blocks. DIP switch 2: Hardware write protection for write access via bus (locks all blocks). DIP switch 3 ...

  • Page 37: Parameterization

    Parameterization Parameterization Data entry Use the keys (4) to enter data when housing is open. If closed, use the magnet stick (5) and the magnet sensors. The stick is held over the appropriate NS symbol. FSM4000 DATA STEP C/CE ENTER G00566 Fig.
  • Page 38 Parameterization ENTER function for magnet stick operation The ENTER function is initiated when the DATA/ENTER sensor is activated for more than 3 seconds. The display flashes to indicate that the function is active. There are two different methods of entering data: •...

  • Page 39: Entering Data In "Short Form

    Parameterization Entering data in “short form” Task Action Display information Starting point for “Process information” → V98.14 % → V12.000 m 1. Open menu. Any parameter C/CE is displayed 2. Search "Prog. Level". "Prog. level" ENTER Disabled 3. Switch off “Programming protection” "Prog.

  • Page 40: Easy Set-Up: For Uncomplicated Configuration

    Parameterization Easy Set-up: For uncomplicated configuration The Easy Set-up function enables users to configure the transmitter for quick and convenient startup. additional information about configuration options, chapter "Parameterization". Press any key in the process display, then use Note! FSM4000 STEP or DATA to scroll Parameters can be changed to the “Easy Set-up“...

  • Page 41: Messages And Tests

    Messages and tests Messages and tests Error messages during operation and with data entry The error messages listed below include explanations of the error codes shown in the display. When entering information, the error codes 0 ... 6, A, B, C, D, E, G do not appear. Error code and Priori Description...
  • Page 42 If the FRAM is defective and startup cannot be performed, a new FRAM can be requested from the Göttingen plant. To properly process requests, you must include the ABB order number and unit number of the flowmeter sensor. After installing the FRAM and switching on the power, you can start up the system. Review all flowmeter sensor data and setup data for the system, and enter this information again, if necessary.

  • Page 43: Warning Messages During Operation

    Messages and tests Warning messages during operation Warning code and Prior- Description Possible cause Corrective action ID letter Warning: 1 Before operation with flow, a Simulation mode on. After completing the flowrate can be simulated. The simulation program, Q Simulation output values correspond to the switch off the simulated flowrate entered.
  • Page 44 Auto. Adjust contact input for internal For ABB Service For ABB Service adjustment (for ABB Service personnel only. personnel only. only). Warning. 14 Warning results only when the Measuring signal Set noise reduction to "Noise reduction"...

  • Page 45: Appendix

    Interface Description for devices with PROFIBUS PA communication (D184B093U29/30) • Interface Description for devices with PROFIBUS Fieldbus communication (D184B093U31/32) Permits and certifications Important All documentation, declarations of conformity and certificates are available in the download area of ABB. www.abb.com/flow D184B141U02 FSM4000 EN - 43...
  • Page 46 Appendix 44 - EN FSM4000 D184B141U02...

  • Page 47: D184B141U02 Fsm4000 En

    Appendix D184B141U02 FSM4000 EN - 45...
  • Page 48 Appendix 46 - EN FSM4000 D184B141U02...
  • Page 50 ABB has Sales & Customer Support The Company’s policy is one of continuous product expertise in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/flow Printed in the Fed. Rep. of Germany (09.2008) ©...

This manual is also suitable for:

Fsm4000-se41fFsm4000-se21fFsm4000-se21w

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