ABB Sensyflow FMT700-P Operating Instruction

Thermal mass flowmeter for air, test benches

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Operating Instruction
42/14-42-EN
Pos: 1 /Titelblätter / Copyright/BA-IA/Durchfluss/FMT700-P @ 33\mod_1251794739611_3101.doc @ 298458 @
Pos: 2 /Titelblätter / Copyright/Copyright-Seite @ 32\mod_1247732119296_3101.doc @ 288410 @
Thermal Mass Flowmeter
Sensyflow FMT700-P
for air, test benches

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Summary of Contents for ABB Sensyflow FMT700-P

  • Page 1 Operating Instruction Thermal Mass Flowmeter 42/14-42-EN Sensyflow FMT700-P Pos: 1 /Titelblätter / Copyright/BA-IA/Durchfluss/FMT700-P @ 33\mod_1251794739611_3101.doc @ 298458 @ for air, test benches Pos: 2 /Titelblätter / Copyright/Copyright-Seite @ 32\mod_1247732119296_3101.doc @ 288410 @...
  • Page 2 Phone: +49 180 5 222 580 Fax: +49 621 381 931-29031 automation.service@de.abb.com © Copyright 2010 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright. It assists the user in safe and efficient operation of the device.
  • Page 3: Table Of Contents

    Totalizer (integrator function) ........................30 Measuring setup and installation ......................33 Specifications .............................35 Dimensions ..............................37 Flowmeter sensor Sensyflow FMT700-P, DN 25 ..................37 Flowmeter sensor Sensyflow FMT700-P, DN 50 ... DN 200................38 Supply / evaluation unit ..........................39 Accessories ..............................39 Appendix ..............................46 10.1 Decommissioning and packaging ........................46 10.2...
  • Page 4 Contents 10.3 Approvals and certifications .........................46 10.4 Declaration of conformity..........................47 Index ................................49 Sensyflow FMT700-P 42/14-42-EN...
  • Page 5: Safety

    The operating company must strictly observe the applicable national regulations relating to the installation, function testing, repair, and maintenance of electrical products. Pos: 4.7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 6: Warranty Provisions

    Pos: 4.11 /Überschriften/1.1/1-spaltig/S - U/Typenschilder @ 27\mod_1238658820750_3101.doc @ 254755 @ 2 Name plates Pos: 4.12 /Sicherheit/Durchfluss/FMT700-P/Typenschild FMT700-P @ 34\mod_1255519823078_3101.doc @ 305213 @ Sensyflow FMT700-P type no.: 14243 - 111101 - 411 serial no.: 9999 [x] 230 V [ ] 115 V AC 50 - 60 Hz max.
  • Page 7: Safety Instructions For Electrical Installation

    Pos: 4.16 /Sicherheit/Allgemein/Adresse für Rücksendung (Temperatur und TM-Durchflussmesser) @ 32\mod_1247737276859_3101.doc @ 288547 @ Please Please contact Customer Center Service acc. to page 2 for nearest service location. Pos: 4.17 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 8: Integrated Management System

    Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw materials. If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. 1.9.2...
  • Page 9: Device Description

    For switching over to the 2nd display unit SENSOR SELECT For switching the flowmeter sensors (meter tubes) over Pos: 6.3 /Aufbau und Funktion/Durchfluss/FMT700-P/Rückansicht @ 33\mod_1253095059359_3101.doc @ 301036 @ 2 Rear view G00931 Fig. 3 Pos: 6.4 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 10: Supply Power

    Pos: 6.6 /Aufbau und Funktion/Durchfluss/FMT700-P/D-SUB-Stecker @ 33\mod_1253098715406_3101.doc @ 301108 @ 3 2.2.2 D-SUB connector SLOT 1 25-pin D-SUB connector: "Serial output" SLOT 3 25-pin D-SUB connector: "Totalizer" SLOT 4 25-pin D-SUB connector "Analog outputs" G00933 Fig. 5 Pos: 6.7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ Sensyflow FMT700-P 42/14-42-EN...
  • Page 11: Bnc Outputs And Sensor Connection

    Analog output current via BNC socket SENSOR 1 Connection for flowmeter sensor 1 (7-pin) SENSOR 2 Connection for flowmeter sensor (7-pin) for operation with 2 flowmeter sensors G00934 Fig. 6 Pos: 7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 12: Electrical Connections

    Pos: 8.4 /Technische Daten / Datenblatt/Durchfluss/FMT700-P/Elektrischer Anschluss/SLOT 1: D-SUB-Stecker „Serieller Ausgang“ @ 33\mod_1251812620955_3101.doc @ 298678 @ 2 SLOT 1: D-SUB connection „Serial Output“ Assignment Assignment TxD Transmi data RxD Receive data G00925 Fig. 8: Terminal connection of 25-pole D-SUB connection „Serial Output” Pos: 8.5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ Sensyflow FMT700-P 42/14-42-EN...
  • Page 13: Slot 3: D-Sub Connection „Totalizer

    REMOTE-CTRL START/STOP ext. ext. LSB = Least Significant Bit G00925 MSB = Most Significat Bit Fig. 9: Terminal connection of 25-pole D-SUB connection „Totalizer” Sensyflow FMT700-P User ext. REMOTE CTRL DATA + DATA-READY G00927 Fig. 10: Terminal connection of inputs / outputs Pos: 8.7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @...
  • Page 14: Slot 4: D-Sub Connection „Analog Outputs

    Temp. 2 + Temp. 2 - G00925 ext. Fig. 11: Terminal connection of 25-pole D-SUB connection „Analog Outputs” Digital coding of the flowmeter sensor Sensyflow FMT700-P User The outputs are connected as „open collectors“. ext. Technical data Bit 1 Collector-emitter-voltage 5 ...
  • Page 15 DN 100 DN 150 DN 200 Special Pin 4 Pin 17 Flowmeter sensor 1 Flowmeter sensor 2 Medium temperature flowmeter sensor 1 Medium temperature flowmeter sensor 2 Pos: 9 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 16: Commissioning

    If the "E11" error message appears, it means that you have either pressed the "TEMP" button when there is no temperature sensor with a temperature option or that an error has occurred in the temperature evaluation system. Pos: 12 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ Sensyflow FMT700-P 42/14-42-EN...
  • Page 17: Operation

    (see section 5.5) and if the measuring signal is to undergo downstream processing in analog format. This measuring range assignment is available at the "analog outputs" socket as a binary code (see section 3.4). Pos: 13.4 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 18: Display Unit (Display)

    2. Press the "SAMPLE RATE" button to accept the set measuring rate. The selected measuring rate appears briefly in the display field as an acknowledgment signal. The measured value that appears after that is the first of the average values to be calculated from the newly configured number N. Sensyflow FMT700-P 42/14-42-EN...
  • Page 19: Fast Measuring Rate

    As soon as the internal test routines have been completed (during which all the indicators light up), the measuring system starts taking measurements using the default measuring rate setting of N = 100 again. Pos: 13.9 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 20: Analog Outputs

    A controller This makes it possible to visualize and record rapidly changing flowrates. The Sensyflow FMT700-P measuring system has been specially developed for applications that call for a rapid response time where changes in flowrate are concerned. Fig. 15 illustrates the high speed of the measuring signal response when a throttle valve opens compared with the sluggish behavior associated with a orifice plate.
  • Page 21 Max. current loading 4 mA G00939 Fig. 17: Additional units at the voltage output Connection: - BNC socket (see section 3.1) - D-SUB socket (see section 3.4) Pos: 13.11 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 22: Temperature Measurement

    The temperature-linear 4 ... 20 mA signal is made available (once the jumper has been disconnected by the factory) at pins 11 and 24 (or 12 and 25 if operation involves the use of two flowmeter sensors) (see section 3.4). Pos: 13.13 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ Sensyflow FMT700-P 42/14-42-EN...
  • Page 23: Operation With Two Flowmeter Sensors

    To determine which flowmeter sensor is active, refer to the display to see if it showing "SENSOR 1" or "SENSOR 2" and / or determine it on the basis of the coding at the 25-pin D-SUB-socket. Pos: 14 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 24: Communication

    The transmitter inserts an additional synchronization character into the data stream at defined intervals. At the receiver end, this character is detected using special logic. Any shifts are corrected to ensure that the transmitter and receiver are synchronized. Sensyflow FMT700-P 42/14-42-EN...
  • Page 25 27, 71, 52 Default Video 1B, 47, 30 27, 71, 48 Important (Notice) Although all the control characters listed are transmitted, they are not displayed on a potential monitor. Pos: 15.8 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 26 Pt100 sensor break: E 12 <XT1> Switches temperature measurement sensor 1, value transmitted via <XTR> <XT2> Switches temperature measurement sensor 2, value transmitted via <XTR> Sensor / Transmitter = flowmeter sensor Pos: 15.10 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ Sensyflow FMT700-P 42/14-42-EN...
  • Page 27 CLS The unit is now kg/h CLS The unit is now m N/h at 20 °C String table is transmitted (see section 6.1.1.7) Sensor / Probe = flowmeter sensor Pos: 15.12 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 28 Pos: 15.14 /Kommunikation/Durchfluss/FMT700-P/Fehlertabelle @ 33\mod_1253169451593_3101.doc @ 301835 @ 4 6.1.1.6 Error table Enter the command XF to access the error table. When a monitor is connected, the following text appears: "Sensyflow FMT700-P" error table Error Description 999999 Measured value ≥ measuring range (normal operation) No probe connected Sum register overflow A measured value >...
  • Page 29 While this is happening (processing time), FAST MODE is interrupted (analog value is retained). Once processing is complete, FAST MODE is resumed. • You can exit this operating mode again using the commands or XZ Pos: 15.17 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 30: Totalizer (Integrator Function)

    DATA BITS are set once the STOP signal is detected, as is the DATA READY BIT. When the device switches back to normal operation, 999999 initially appears on the display before normal operation is resumed. Pos: 15.19 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ Sensyflow FMT700-P 42/14-42-EN...
  • Page 31 23 and 24 of the 25-pin D-SUB socket (see section 3.3). Once the measuring process is complete, the totalized value is stored. Use the command XA to retrieve this value. Pos: 15.21 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 32 M ≤ 32,767 g ((2 ... 1) g) The max. permissible measurement period depends on the mass flowrate. 1000 2000 3000 4000 G00945 Flowrate [kg/h] Fig. 22: Measuring range of totalizer Pos: 16 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ Sensyflow FMT700-P 42/14-42-EN...
  • Page 33: Measuring Setup And Installation

    Undisturbed inlet section Undisturbed outlet 10 x D section 5 x D Fig. 23: Preferred setup for a measuring section involving the Sensyflow FMT700-P Important (Notice) • The flow direction of the measuring fluid must match the arrow on the probe.
  • Page 34 DN 25, DN 50, DN 80, DN 100: Tapered flanges are centrically compressed using a tension clip (vacuum clamping technology). • DN 150, DN 200: Tapered flanges are centrically compressed using a tension chain. Pos: 19 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ Sensyflow FMT700-P 42/14-42-EN...
  • Page 35: Specifications

    0.6 ... 8 x 102 kPa (8 bar abs.) only DN 25 100,00 DN 50 DN 80 DN 25 DN100 DN150 DN 200 10,00 1,00 0,10 0,01 1000 10000 G00918 Mass flow rate Qm [kg/h] Fig. 24: Pressure drop under atmospheric conditions 42/14-42-EN Sensyflow FMT700-P...
  • Page 36 Nl/min (0 °C T ref ) 5000 9000 15000 30000 Two of the units listed above can be selected as an option by the switch ”UNIT-SELECT“ at the supply / evluation unit. Pos: 27 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ Sensyflow FMT700-P 42/14-42-EN...
  • Page 37: Dimensions

    Pos: 28.1 /Überschriften/1/A - C/Abmessungen @ 25\mod_1234262556687_3101.doc @ 243939 @ 1 Dimensions Pos: 28.2 /Überschriften/1.1/1-spaltig/M - O/Messwertaufnehmer Sensyflow FMT700-P, DN 25 @ 33\mod_1250756932189_3101.doc @ 294111 @ 2 Flowmeter sensor Sensyflow FMT700-P, DN 25 Pos: 28.3 /Technische Daten / Datenblatt/Durchfluss/FMT700-P/Maßzeichnungen/Abmessungen FMT700-P, DN 25 @ 32\mod_1249559479784_3101.doc @ 291961 @ 170 (6.69)
  • Page 38: Flowmeter Sensor Sensyflow Fmt700-P, Dn 50

    Dimensions Pos: 28.5 /Überschriften/1.1/1-spaltig/M - O/Messwertaufnehmer Sensyflow FMT700-P, DN 50 ... DN 200 @ 33\mod_1250757030715_3101.doc @ 294135 @ 2 Flowmeter sensor Sensyflow FMT700-P, DN 50 ... DN 200 Pos: 28.6 /Technische Daten / Datenblatt/Durchfluss/FMT700-P/Maßzeichnungen/Abmessungen FMT700-P, DN 50 ... DN 200 @ 33\mod_1250757701399_3101.doc @ 294183 @ G00904 Fig.
  • Page 39: Supply / Evaluation Unit

    Pos: 28.14 /==== Leeres Modul mit einer Absatzmarke, DS, 1-spaltig ==== @ 2\mod_1153381574375_0.doc @ 35553 @ Pos: 28.15 /Technische Daten / Datenblatt/Durchfluss/FMT700-P/Maßzeichnungen/Standardmessstrecke: Messstrecke 3 @ 35\mod_1259830351089_3101.doc @ 311441 @ G00981 Fig. 29: Standard measuring section: measuring section 3 Pos: 28.16 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 40 Dimensions in mm (inch) Ø D Ø D2 Ø D3 Ø D4 Ø D6 Ø D7 Ø Di 32 (1.26) 26.1 (1.03) 30 (1.18) 27 (1.06) appr. 150 (5.91) 60 (2.36) 24 (0.94) Dimensions in mm (inch) Sensyflow FMT700-P 42/14-42-EN...
  • Page 41 ⑥ ⑪ / ⑫ ⑥ Sectional detail pipe connection (without clamping ring) (0.39) (0.39) 4 (0.16) Individual planning 170 (6.69) G00919 Abb. 31: Dimensions in mm (inch) Pos: 28.19 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 42 250 (9.84) 91 (3.58) 89 (3.50) 95 (3.74) 85 (3.35) 98 (3.86) 80 (3.15) appr. 240 (9.45) appr. 300 (11.81) 119 (4.69) 118 (4.65) 122 (4.80) 114 (4.49) 148 (5.83) 110 (4.33) Dimensions in mm (inch) Sensyflow FMT700-P 42/14-42-EN...
  • Page 43 64 (2.52) 58 (2.28) 145 (5.71) 114 (4.49) 189 (7.44) 89 (3.50) 80 (3.15) 158 (6.22) 127 (5.00) 254 (10.00) 118 (4.65) 110 (4.33) Dimensions in mm (inch) Pos: 28.22 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 44 Ø Di appr. 300 (11.81) appr. 350 (13.78) 151 (5.94) 158 (6.22) 153 (6.02) 198 (7.80) 149 (5.87) appr. 300 (11.81) appr. 350 (13.78) 202 (7.95) 205 (8.07) 204 (8.03) 248 (9.76) 200 (7.87) Dimensions in mm (inch) Sensyflow FMT700-P 42/14-42-EN...
  • Page 45 Dimensions in mm (inch) Ø D Ø Di appr. 220 (8.66) 280 (11.02) 151 (5.94) 149 (5.87) appr. 280 (11.02) 330 12.99() 202 (7.95) 200 (7.87) Dimensions in mm (inch) Pos: 29 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 46: Appendix

    3 months). You should also line the box with a layer of union paper. All devices returned to the manufacturer must be accompanied by a completed and signed decontamination certificate (see Appendix). Without this, ABB will not be able to process the return.
  • Page 47 Appendix Pos: 30.9 /Überschriften/1.1/1-spaltig/J - L/Konformitätserklärung @ 29\mod_1242206940830_3101.doc @ 270646 @ 2 10.4 Declaration of conformity Pos: 30.10 /Konformitätserklärungen / Zertifikate/Durchfluss/FMT700-P/EG-Konformitätserklärung @ 39\mod_1273484445289_3101.doc @ 337024 @ Pos: 30.11 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ 42/14-42-EN Sensyflow FMT700-P...
  • Page 48 We hereby state that the devices / components shipped have been cleaned and are free from any dangerous or poisonous substances. Town/city, date Signature and company stamp Pos: 31 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 @ Sensyflow FMT700-P 42/14-42-EN...
  • Page 49 Error table ..............28 D-SUB connection..........14 Specifications..........5, 17, 35 Fast measuring rate..........19 Specifications for the special ........32 Flowmeter sensor Sensyflow FMT700-P, DN 25 ..37 Supply / evaluation unit........17, 39 Flowmeter sensor Sensyflow FMT700-P, DN 50 ... DN 200 ............38 Supply power ............10 Front view ..............9...
  • Page 50 ABB has Sales & Customer Support expertise in over 100 The Company’s policy is one of continuous product countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/flow Printed in the Fed. Rep. of Germany (05.2010) ©...

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