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ABB FXE4000 Commissioning Instructions

Copa-xe/mag-xe electromagnetic flowmeter
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D184B133U04
FXE4000 (COPA-XE/MAG-XE)
Commissioning Instructions
Electromagnetic Flowmeter
FXE4000 (COPA-XE/MAG-XE)
®
P R O F I
PROCESS FIELD BUS
B U S

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  • Page 1 D184B133U04 FXE4000 (COPA-XE/MAG-XE) Commissioning Instructions Electromagnetic Flowmeter FXE4000 (COPA-XE/MAG-XE) ® P R O F I PROCESS FIELD BUS B U S...
  • Page 3 Tel.: +49 551 905-534 Fax: +49 551 905-555 CCC-support.deapr@de.abb.com © Copyright 2007 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright. It assists the user with the safe and efficient operation of the device.

  • Page 4: Table Of Contents

    Ground with conductive PTFE grounding plate ..................14 Electrical connection ............................15 3.4.1 Preparing the signal and excitation current cable.................15 3.4.2 Signal and excitation cable connection for model FXE4000 (MAG-XE)..........16 3.4.3 Connection for protection class IP68 ....................17 2 - EN FXE4000 (COPA-XE/MAG-XE)
  • Page 5 Preliminary checks prior to start-up......................23 Commissioning the unit ..........................24 4.2.1 Switching on auxiliary power.........................24 4.2.2 Device configuration..........................24 Parameterization..............................26 Data entry..............................26 Entering data in “short form”.........................28 Parameter overview in “short form”......................29 Error messages ..............................31 Appendix ................................32 Additional documents ...........................32 D184B133U04 FXE4000 (COPA-XE/MAG-XE) EN - 3...

  • Page 6: Safety

    Material loss, e.g., by drilling the housing. Repairs, alterations and enhancements or the installation of replacement parts is only permissible as far as described in the manual. Further actions must be verified with ABB Automation Products GmbH. Excluded from this are repairs performed by ABB-authorized specialist shops.

  • Page 7: Technical Limit Values

    Before the use of corrosive and abrasive materials to be measured, the operator must clarify the resistance of all parts that come into contact with the materials to be measured. ABB will gladly support you with the selection, however, cannot accept any liability.

  • Page 8: Installation Safety Information

    Warning – Risk to persons! The inspection screw (for draining condensate fluid) for devices ≥ DN 450 can be under pressure. The medium which spurts out can cause severe injuries. Depressurize pipes before opening the inspection screw. 6 - EN FXE4000 (COPA-XE/MAG-XE) D184B133U04...

  • Page 9: Transport

    PTFE/PFA may only be removed before installation. To prevent possible leakage, make sure that the liner is not cut or damaged. • Flanged units may not be lifted by the transmitter housing or terminal box. D184B133U04 FXE4000 (COPA-XE/MAG-XE) EN - 7...

  • Page 10: Transport Of Flanged Units Smaller Than Dn 450

    >V 205 l/min >V 205 l/min >V 28340 m3 >V 28340 m3 G00016 Fig. 1: Transport of flanged units smaller than DN 450 G00018 Fig. 2: Transport of flanged units larger than DN 400 8 - EN FXE4000 (COPA-XE/MAG-XE) D184B133U04...

  • Page 11: Installation

    Valves or other turn-off components should be installed in the outlet pipe section (2). • For compliance with the measuring accuracy, observe the inlet and outlet pipe sections. G00043 2xDN 3xDN Fig. 9 G00037 Fig. 5 Wechsel ein-auf zweispaltig D184B133U04 FXE4000 (COPA-XE/MAG-XE) EN - 9...

  • Page 12: Installation

    When selecting the installation site, make sure that moisture cannot penetrate the terminal housing or transmitter compartment. Note For additional information about installation conditions and mounting IDMs, refer to the data sheet for the device. 10 - EN FXE4000 (COPA-XE/MAG-XE) D184B133U04...

  • Page 13: Mounting The Measuring Tube

    "Torques". First tighten the nuts to 50% of maximum torque, then to 80% and finally on the third time tighten to the maximum. Do not exceed the max. torque. G00034 Fig. 11 D184B133U04 FXE4000 (COPA-XE/MAG-XE) EN - 11...

  • Page 14: Torque Information

    In the long term, this may destroy the flowmeter primary, since the ground electrode will in turn degrade electrochemically. In these special cases, the connection to the ground must be performed using grounding plates. 12 - EN FXE4000 (COPA-XE/MAG-XE) D184B133U04...

  • Page 15: Metal Pipe With Fixed Flanges

    Flange design Wafer design Fig. 12 3.3.3 Metal pipe with loose flanges G00116 Flange design Wafer design Fig. 13 3.3.4 Non-metallic pipes or pipes with insulating liner G00117 Flange design Wafer design Fig. 14 D184B133U04 FXE4000 (COPA-XE/MAG-XE) EN - 13...

  • Page 16: Flowmeter Primary In Stainless Steel Design, Model De 21 And De 23

    3.3.8 Ground with conductive PTFE grounding plate For devices with a meter size between DN 10 … 150, grounding plates made of conductive PTFE are available. These are installed similar to conventional grounding plates. 14 - EN FXE4000 (COPA-XE/MAG-XE) D184B133U04...

  • Page 17: Electrical Connection

    Flowmeter primary side Fig. 17 1 Measurement potential, yellow 4 Electrode signal line, blue 2 white 5 SE clamp (shield) 3 Electrode signal line, red Note The shields may not touch (signal short circuit). D184B133U04 FXE4000 (COPA-XE/MAG-XE) EN - 15...

  • Page 18: Signal And Excitation Cable Connection For Model Fxe4000 (Mag-Xe)

    G00058 Fig. 18 3.4.2 Signal and excitation cable connection for model FXE4000 (MAG-XE) The flowmeter primary is connected to the transmitter via the signal / excitation current cable (part no. D173D025U01). The coils of the flowmeter primary are supplied with a field voltage by the transmitter over terminals M1/M2.

  • Page 19: Connection For Protection Class Ip68

    Harmful by inhalation. Avoid direct skin contact. Irritating to eyes. Safety advice: P4, S23-A, S24/25, S26, S37, S38 Wear suitable protective gloves and ensure sufficient ventilation. Follow the instructions that are provided by the manufacturer prior to starting any preparations. D184B133U04 FXE4000 (COPA-XE/MAG-XE) EN - 17...
  • Page 20 7. Ensure that the packaging material and the drying bag are disposed of in an environmentally sound manner. G00167 Fig. 21 1 Packaging bag 4 Sealing compound 2 Drying bag 5 Filling height 3 Clamp 18 - EN FXE4000 (COPA-XE/MAG-XE) D184B133U04...

  • Page 21: Interconnection Diagrams

    Installation 3.4.4 Interconnection Diagrams 3.4.4.1 FXE4000 (COPA-XE), analog communication (incl. HART) V9 V8 P7 G2 X1 G00061 Fig. 22 1 a) Scaled pulse output, passive: Pulse width adjustable from 0.1 to 2000 ms, terminals V8, V9, function E9, C9 Optocoupler specifications: f 5 kHz, 0 V ≤...
  • Page 22 Installation 3.4.4.2 FXE4000 (COPA-XE), digital communication Valid for PROFIBUS DP, PROFIBUS PA, FOUNDATION Fieldbus, ASCII G00064 Fig. 23 1 PROFIBUS PA: Terminals PA+, PA-: Connection for PROFIBUS PA according to IEC 61158-2 (Profile 3.0), U = 9 - 32 V, I = 13 mA (normal operation); 17 mA (fault condition / FDE)
  • Page 23 Installation 3.4.4.3 FXE4000 MAG-XE, analog communication (incl. HART) G00065 Fig. 24 1 a) Scaled pulse output, passive: Pulse width adjustable from 0.1 to 2000 ms, terminals V8, V9, function E9, C9 Optocoupler specifications: f 5 kHz, 0 V ≤ U ≤...
  • Page 24 Installation 3.4.4.4 FXE4000 (MAG-XE), digital communication Valid for PROFIBUS DP, PROFIBUS PA, FOUNDATION Fieldbus, ASCII M1 M2 G00066 Fig. 25 1 PROFIBUS PA: Terminals PA+, PA-: Connection for PROFIBUS PA according to IEC 61158-2 (Profile 3.0), U = 9 - 32 V, I = 13 mA (normal operation); 17 mA (fault condition / FDE)

  • Page 25: Startup Operation

    The end number can be found on the name plate of the corresponding flowmeter primary. These numbers must be identical. G00147 Fig. 27 1 EEPROM D184B133U04 FXE4000 (COPA-XE/MAG-XE) EN - 23...

  • Page 26: Commissioning The Unit

    The flowmeter primary must be installed at a largely vibration-free location. • The flowmeter primary and the converter must be assigned properly for the model FXE4000 (MAG-XE). The flowmeters primary have an end number of X1, X2, etc., on the name plate.
  • Page 27 “automatic” and select ENTER to start the adjustment. During the automatic adjustment, the flowmeter primary counts from 255 to 0 in the second display line. The system zero point adjustment is completed when the counter reaches zero. The adjustment lasts approx. 20 seconds. D184B133U04 FXE4000 (COPA-XE/MAG-XE) EN - 25...

  • Page 28: Parameterization

    The stick is held over the appropriate NS symbol. Standard application G00148 Fig. 29 1 Plug-in EEPROM 4 Magnet sensor STEP 2 Magnet sensor DATA/ENTER 5 Magnet sensor C/CE 3 Operator keys 6 Magnet 26 - EN FXE4000 (COPA-XE/MAG-XE) D184B133U04...
  • Page 29 There are two different methods of entering data: • Numeric entry • Entry from specified table Note When entering data, the values are checked for plausibility and, if necessary, rejected with an appropriate message. D184B133U04 FXE4000 (COPA-XE/MAG-XE) EN - 27...

  • Page 30: Entering Data In "Short Form

    10. Find parameter "Programming protection". STEP or DATA "Program protection" 11. Switch on “Programming protection”. ENTER "Program protection" 12. End point for process information C/CE → F 98.14 % (transmitter remains online). → F 12.000 m 28 - EN FXE4000 (COPA-XE/MAG-XE) D184B133U04...

  • Page 31: Parameter Overview In "Short Form

    Max. alarm Min. alarm Alarm 0 ... 3 ... 130% Submenu Terminal P7/G2 Terminal X1/G2 Prog. Input/output general alarm Ext. Zero Return Submenu Current output Iout at alarm Current output 0 - 20 mA 130% D184B133U04 FXE4000 (COPA-XE/MAG-XE) EN - 29...
  • Page 32 Store Data to ext. EEPROM Model number 05/02 Part number B.12 TAG number Service code Note For information about menu navigation for the device, refer to the the “Parameterization” section of the operating instructions. 30 - EN FXE4000 (COPA-XE/MAG-XE) D184B133U04...

  • Page 33: Error Messages

    If the values match, use “Store primary” to reset the error message. If the values are not identical, the flowmeter primary data must first be reentered and must then be completed with "Store primary". Contact ABB Service. Entry > 1.00 Range DN > 10 m/s Reduce flow .

  • Page 34: Appendix

    EEPROM that belongs to the flowmeter must be plugged in. Input too large Reduce input value. Entry is too small. Increase input value. Appendix Additional documents • Operating Instructions (D184B132U02) • Data Sheet (D184S075U02 32 - EN FXE4000 (COPA-XE/MAG-XE) D184B133U04...
  • Page 36 ABB has Sales & Customer Support The Compan y’s policy is one of continuous product expertise in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/flow Printed in the Fed. Rep. of Germany (05.2007) ©...

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