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ABB ACH580-01 Series Quick Installation And Start-Up Manual

Frames r0 to r3 and r6 to r9
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ABB drives for HVAC
Quick installation and start-up guide
ACH580-01 drives
Frames R0 to R3 and R6 to R9
R0-
R3
R6-
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EN
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Summary of Contents for ABB ACH580-01 Series

  • Page 1 ABB drives for HVAC Quick installation and start-up guide ACH580-01 drives Frames R0 to R3 and R6 to R9...
  • Page 2 For manuals not available in the Document library, contact your local ABB representative. The QR code below opens an online listing of the manuals applicable to this product. 3AUA0000076330 Rev A EFFECTIVE: 2015-09-09 ACH580-01 manuals  2015 ABB Oy. All Rights Reserved.

  • Page 3: Table Of Contents

    Table of contents 1 Table of contents List of related manuals in English Frames R0 to R3 Ratings and fuses I ............... . . 7 II .
  • Page 4 2 Table of contents Frames R6 to R9 Ratings and fuses I ............... 27 II .
  • Page 5 Providing feedback on ABB Drives manuals ........
  • Page 6 4 Table of contents...
  • Page 7 ABB drives for HVAC Quick installation guide ACH580-01 drives Frames R0 to R3 English..
  • Page 8 3AUA0000076330 Rev A EFFECTIVE: 2015-09-09  2015 ABB Oy. All Rights Reserved.
  • Page 9 Ratings and fuses Type Input Output ratings Heat Air flow Frame rating dissipation ACH580 size Nominal use -01- 3-phase U = 400 V (380…415 V) 02A6-4 0.75 03A3-4 04A0-4 05A6-4 07A2-4 09A4-4 12A6-4 12.6 12.6 017A-4 025A-4 11.0 032A-4 15.0 038A-4 18.5 045A-4...
  • Page 10 Type ACH580 Type Voltage rating ABB type -01- IEC 60269 3-phase U = 400/480 V (380…415 V, 440…480 V) 02A6-4 OFAF000H4 03A3-4 OFAF000H6 04A0-4 OFAF000H6 05A6-4 OFAF000H10 07A2-4 OFAF000H10 09A4-4 OFAF000H16 12A6-4 OFAF000H16 017A-4 2500 OFAF000H25 025A-4 4000 OFAF000H32 032A-4...
  • Page 11 Type ACH580 UL class Voltage rating Bussmann type -01- 3-phase U = 460 V (440…480 V) 02A6-4 JJS-3 03A3-4 JJS-6 04A0-4 JJS-6 05A6-4 JJS-10 07A2-4 JJS-10 09A4-4 JJS-15 12A6-4 JJS-20 017A-4 JJS-25 025A-4 JJS-35 032A-4 JJS-40 038A-4 JJS-50 045A-4 JJS-60 3AXD00000586715.xls G...

  • Page 13: En - R0

    EN – Quick start-up guide on page 49. To read a manual, go to www.abb.com/drives/documents and search for the document number. Obey the safety instructions WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur: •...

  • Page 14: Select The Power Cables

    12 EN – Quick installation and start-up guide Select the power cables Size the power cables according to local regulations to carry the nominal current given on the type designation label of your drive. Ensure the cooling See table on page (UL: table on page 7) for the heat dissipation.

  • Page 15: Switch Off The Power And Open The Cover

    EN – R0…R3 Quick installation guide 13 Switch off the power and open the cover See figure on page 19. 2. Switch off the power from the drive. 3. Remove the front cover: Loosen the retaining screw with a screwdriver (3a) and lift the cover from the bottom outwards (3b) and then up (3c).
  • Page 16 14 EN – Quick installation and start-up guide Check from the table below if you have to disconnect the EMC filter (EMC) or ground- to-phase varistor (VAR). For instructions on how to do this, see page 16. Frame Ground- Symmetrically Corner grounded IT systems sizes...

  • Page 17: Disconnect Emc Filter Or Ground-To-Phase Varistor, If Needed

    EN – R0…R3 Quick installation guide 15  Disconnect EMC filter or ground-to-phase varistor, if needed To disconnect the internal EMC filter or ground-to-phase varistor, if needed, do as follows: 1. Switch off the power from the drive. 2. Open the front cover, if not already opened, see figure on page 19.

  • Page 18: Connect The Power Cables

    16 EN – Quick installation and start-up guide Connect the power cables See figures (page 19) D, E, F1, and G. 1. Remove the rubber grommets from the lead-through plate. Use symmetrical shielded cable for motor cabling. If the cable shield is the sole PE conductor for drive or motor, make sure that is has sufficient conductivity for the PE.

  • Page 19: Connect The Control Cables

    EN – R0…R3 Quick installation guide 17 Connect the control cables See figure on page 20. It shows an example with one analog signal cable and one digital signal cable. Make the connections according to the default configuration in use. The default connections of the HVAC default configuration are shown in section Default I/O connections on page 19.

  • Page 20: Default I/O Connections

    18 EN – Quick installation and start-up guide Default I/O connections Default I/O connections of the HVAC default configuration are shown below. Reference voltage and analog inputs and outputs Signal cable shield (screen) Output frequency/speed reference: 0…10 V 1…10 kohm AGND Analog input circuit common +10V...

  • Page 21: Install Optional Modules, If Any

    EN – R0…R3 Quick installation guide 19 Install optional modules, if any See chapter Electrical installation in ACH580-01 hardware manual (3AUA0000076331 [English]). Reinstall cover See figure on page 20. 1. Put the tabs on the inside of the cover top in their counterparts on the housing (1a) and then press the cover at the bottom (1b).
  • Page 22 20 EN – Quick installation and start-up guide...

  • Page 23: Compliance With The European Machinery Directive 2006/42/Ec

    Compliance with the European Machinery Directive 2006/42/EC Declaration of conformity...
  • Page 25 R0…R3 Figures A 580-01 R0…R3 R0…R2 R0…R2: M5 × 4 UDC+ R3: M6 T1/U T2/V T3/W × 4 × 4 R0…R2: 0.5…0.6 N·m, R2: 1.2…1.5 N·m R3: 2.5…4.5 N·m; : 1.2 N·m 3 ~ M × 4 (PE) (PE) 3a 3b 1000 V DC, U1-V1, U1-W1, V1-W1...
  • Page 26 R0…R2 R0…R2 IP21 IP55, R0…R2 IP55, R3 0.5…0.6 N·m 0.5…0.6 N·m R0…R2: 0.5…0.6 N·m, R2: 1.2…1.5 N·m R3: 2.5…4.5 N·m; : 1.2 N·m 0.5…0.6 N·m 0.5…0.6 N·m R0…R2 R0…R2...
  • Page 27 ABB drives for HVAC Quick installation guide ACH580-01 drives Frames R6 to R9 English..
  • Page 28 3AUA0000076330 Rev A EFFECTIVE: 2015-09-09  2015 ABB Oy. All Rights Reserved.
  • Page 29 Ratings and fuses Input Output ratings Heat Air flow Frame rating dissipation ACH580 size Nominal use -01- 3-phase U = 400 V (380…415 V) 105A-4 1331 145A-4 1476 169A-4 1976 206A-4 2346 246A-4 3336 293A-4 3936 363A-4 4836 430A-4 6036 3AXD00000586715.xls G Input Output ratings...
  • Page 30 ACH580 Voltage rating ABB type Type -01- IEC 60269 3-phase U = 400/480 V (380…415 V, 440…480 V) 105A-4 103000 OFAF00H125 145A-4 185000 OFAF00H160 169A-4 600000 OFAF0H250 206A-4 710000 OFAF1H315 246A-4 920000 OFAF1H355 293A-4 425 1300000 OFAF2H425 363A-4 500 2000000...
  • Page 31 ACH580 Voltage rating Bussmann UL class -01- type 3-phase U = 460 V (440…480 V) 105A-4 JJS-150 145A-4 JJS-200 169A-4 JJS-225 206A-4 JJS-300 246A-4 JJS-350 293A-4 JJS-400 363A-4 JJS-500 430A-4 JJS-600 3AXD00000586715.xls G...

  • Page 33: En - R6

    EN – Quick start-up guide on page 49. To read a manual, go to www.abb.com/drives/documents and search for the document number. Obey the safety instructions WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur: •...

  • Page 34: Select The Power Cables

    32 EN – R6…R9 Quick installation guide Select the power cables Size the power cables according to local regulations to carry the nominal current given on the type designation label of your drive. Ensure the cooling See table on page (UL: table on page 27) for the heat dissipation.

  • Page 35: Check The Insulation Of The Power Cables And The Motor

    EN – R6…R9 Quick installation guide 33 Check the insulation of the power cables and the motor Check the insulation of the input cable according to local regulations before connecting it to the drive. See figure on page 1. Check the insulation of the motor cable and motor before connecting it to the drive.
  • Page 36 34 EN – R6…R9 Quick installation guide WARNING! Do not install the drive with the ground-to-phase varistor connected on an IT system (an ungrounded power system or a high- resistance-grounded [over 30 ohms] power system), otherwise the varistor circuit can be damaged.

  • Page 37: Disconnect Emc Filter Or Ground-To-Phase Varistor, If Needed

    EN – R6…R9 Quick installation guide 35  Disconnect EMC filter or ground-to-phase varistor, if needed To disconnect the internal EMC filter or ground-to-phase varistor, if needed, do as follows: 1. Switch off the power from the drive. 2. Open the front cover, if not already opened, see steps 5, IP21 and 5, IP55 in figure R6…R9 Figures A on page...

  • Page 38: Connect The Power Cables

    36 EN – R6…R9 Quick installation guide Connect the power cables See figure on page 41. Use symmetrical shielded cable for motor cabling. If the cable shield is the sole PE conductor for drive or motor, make sure that is has sufficient conductivity for the PE.

  • Page 39: Connect The Control Cables

    42. It shows an example with one analog signal cable and one digital signal cable. Make the connections according to the default configuration in use. The default connections of the ABB standard macro are shown in section Default I/O connections on page 38.

  • Page 40: Default I/O Connections

    38 EN – R6…R9 Quick installation guide Default I/O connections Default I/O connections of the HVAC default configuration are shown below. Reference voltage and analog inputs and outputs Signal cable shield (screen) Output frequency/speed reference: 0…10 V 1…10 kohm AGND Analog input circuit common +10V Reference voltage 10 V DC...

  • Page 41: Install Optional Modules, If Any

    EN – R6…R9 Quick installation guide 39 Install optional modules, if any See chapter Electrical installation in ACH580-01 hardware manual (3AUA0000076331 [English]). Install side plates and covers See figure R6…R9 Figures E on page 44. IP21 1. Reinstall the side plates of the cable entry box. Tighten the retaining screws with a screwdriver.
  • Page 42 40 EN – R6…R9 Quick installation guide...

  • Page 43: Compliance With The European Machinery Directive 2006/42/Ec

    Compliance with the European Machinery Directive 2006/42/EC Declaration of conformity To be added.
  • Page 45 R6…R9 Figures A IP21 IP21 ONLY IT AND CORNER-GROUNDED TN SYSTEMS M6×12 571/ 623/ 701/ 718/ (mm/in) 22.5 24.5 27.6 28.3 531/ 583/ 658/ 658/ (mm/in) 20.9 22.9 25.9 25.9 213/ 245/ 263/ 345/ (mm/in) 10.4 13.6 300/ 300/ 300/ 300/ ACH580 ACH580...
  • Page 46 ACH580-01 R6 T1/U T2/V T3/W M5×25/35 N·m lbf·ft N·m lbf·ft N·m lbf·ft N·m lbf·ft L1, L2, L3, T1/U, T2/V, T3/W 0.5...0.6 N·m/ 3 ~ M 0.37...4.43 lbf·ft R8...R9 only 6a 6b M5×25 0.5...0.6 N·m/ 0.37...4.43 lbf·ft M5×12 M4×20...

  • Page 47: R6...R9 Figures E

    R6…R9 Figures E IP21 IP21 IP21 IP55...

  • Page 49: Quick Start-Up Guide

    ABB drives for HVAC Quick start-up guide ACH580-01 drives Frames R0 to R3 and R6 to R9 English..
  • Page 50 3AUA0000076330 Rev A EFFECTIVE: 2015-09-09  2015 ABB Oy. All Rights Reserved.

  • Page 51: En - Quick Start-Up Guide

    EN – Quick start-up guide 49 EN – Quick start-up guide This guide describes how to start-up the drive using the First start assistant on the HVAC control panel. For complete information on start-up, see ACH580 firmware manual (3AXD50000027537 [English]). Before you start Ensure that the drive has been installed as described in chapter EN –...
  • Page 52 Refer to the motor nameplate for the following nominal value settings of the motor. Enter the values exactly as shown on the motor nameplate. Example of a nameplate of an induction (asynchronous) motor: ABB Motors motor M2AA 200 MLA 4 IEC 200 M/L 55 Ins.cl.
  • Page 53 EN – Quick start-up guide 51 To change a value in an edit view: • Use to move the cursor left and right. • Use to change the value. Press (Save) to accept the new setting, or press (Cancel) to go back to the previous view without making changes.
  • Page 54 52 EN – Quick installation and start-up guide Change the units shown on the panel if needed. • Go to the edit view of a selected row by pressing • Scroll the view with Go to the next view by pressing (Next).
  • Page 55 EN – Quick start-up guide 53 The Home view monitoring the values of the selected signals is shown on the panel.
  • Page 56 54 EN – Quick installation and start-up guide 2 – Hand/Off/Auto operation The drive can be in remote control or local control, and in local control there are additionally two different modes. Remote control: Drive is controlled from the I/O or the fieldbus.

  • Page 57: Further Information

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 58 Contact us www.abb.com/drives www.abb.com/drivespartners 3AUA0000076330 Rev A (EN) 2015-09-09 3AUA0000076330A...

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