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Sealey AVR2500A Instructions Manual

Sealey AVR2500A Instructions Manual

Air hydraulic vehicle lift 2.5 tonne

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: pLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OpERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE pRODUCT
CORRECTLY AND WITH CARE FOR THE pURpOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR pERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEp THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Read the manual
crushing danger
instructions
1. SAFETY
GENERAL SAFETY.
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
WARNING! TRAppING DANGER – Although the vehicle lift movements are slow in operation, keep hands and limbs away from the steelwork
during elevating and lowering. The lowering speed increases during decent and decreases whilst elevating.
Keep the work area clean, uncluttered and ensure there is adequate lighting.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip steel toe capped shoes.
Remove ill-fitting clothes. Remove ties, watches, rings, other loose jewellery.
Familiarise yourself with the applications, limitations and potential hazards of the vehicle lift.
DO NOT use to achieve a task the vehicle lift was not designed to perform.
DO NOT allow untrained persons to assemble or use the vehicle hydraulic lift.
DO NOT lift the vehicle with people inside.
pRE OpERATIONAL SAFETY and *SAFETY FEATURES.
DO NOT exceed the load capacity of 2.5tonne. See your vehicle manual for weight. *In the pump is a calibration valve to prevent lifting
of loads exceeding capacity.
Ensure adequate level space around the vehicle for the operator and the lift.
DO NOT operate the vehicle lift if parts are damaged or missing as this may cause failure and/or personal injury.
Before commencing lift, make a visual inspection of the vehicle lift to ensure there is no sign of damage or loose fixings.
DO NOT use the unit and refer to your local Sealey dealer for advice on replacement parts.
Tighten all hydraulic and pneumatic fittings and ensure hydraulic system is bled and oil level is correct.
Before commencing lift ensure the vehicle bodywork is structurely sound.
Before commencing the vehicle lift apply the vehicle hand brake and leave in first gear. Refer also to section 5.8.1.
*Be aware of an automatic valve on the ram cylinder infeed on the lift which prevents oil spilling out in the event of accidental damage to the
delivery hose.
OpERATIONAL SAFETY.
DO NOT stand on or drive over the hydraulic pump "umbilical" hose or mains air line.
Position the pump, in use, such that there is no tripping hazard. Return the pump to the tray in the base frame when not in use.
After lifting to required working height, ensure that both pawl bars are engaged in a channel notch. Refer to fig.7.
pOST OpERATIONAL SAFETY.
When not in use, place the pump back on its tray in the base frame, clean and store the lowered vehicle lift in a safe, dry, childproof location.
Maintain the vehicle lift in good condition. Replace damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and
will invalidate the warranty.
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that
may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into
this product, but must be applied by the operator.
2. INTRODUCTION
Manoeuvrable low profile lift with retracting wheels for easy positioning under vehicles. Four multi-positioning, height adjustable saddles with
rubber pads. Maximum lift of 1000mm with six height locking positions. Suitable for use with a wide range of vehicles.
3. SpECIFICATION
3.1
Lift specifications
Model No: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AVR2500A
Maximum Load: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2500kg
Maximum Lift Height: . . . . . . . . . . . . . . . . . . . . . . . . . 1000mm
Min Overall Height: . . . . . . . . . . . . . . . . . . . . . . . . . . . 125mm
Overall Width:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1600mm
Safety Locking Positions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270kg
© Jack Sealey Limited
InSTRucTIOnS FOR:
AIR HYDRAULIC VEHICLE LIFT 2.5TONNE
MOdEL nO:
Wear safety
footwear
Original Language Version
AVR2500A
AVR2500A
Issue: 1 - 07/11/14

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Summary of Contents for Sealey AVR2500A

  • Page 1 Lift specifications Model No: ....... AVR2500A Maximum Load: ......2500kg Maximum Lift Height: .
  • Page 2 3.4.2. The lift area must be suitable for the load; concrete preferred. DO NOT site on tar macadum. fig.3 2500kg max Preferred lifting orientation 2. Preferred lifting orientation 1. Original Language Version © Jack Sealey Limited AVR2500A Issue: 1 - 07/11/14...
  • Page 3 Support pad swivel Sprung loaded transit castor Jacking point for castor (fixed longitudinally) and spring retainer cup compression spring removal Original Language Version © Jack Sealey Limited AVR2500A Issue: 1 - 07/11/14...
  • Page 4: Operation

    "B"(fig.6), depressing valve "C"(fig.6) and hold. fig.7 Path of pawl follower Ascending Engagement with "parking station" notch Path of pawl follower descending disengagement with "parking station" notch Original Language Version © Jack Sealey Limited AVR2500A Issue: 1 - 07/11/14...
  • Page 5: Troubleshooting

    7.1. Before each use, check the vehicle lift to ensure it is not damaged or worn. If in any doubt DO NOT use the unit. Remove it from service immediately and contact your local Sealey dealer for advice/repairs. 7.2. Refilling the hydraulic system with oil is rarely necessary but the level should be checked in the event of a loss of performance. To check oil level, ensure the ram is fully lowered, remove filler plug and check that level is within10mm of filler hole.
  • Page 6 To obtain a parts listing and/or diagram, please log on to www.sealey.co.uk, email sales@sealey.co.uk or phone 01284 757500. NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.