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Operating Instructions
BATTERY-POWERED CRIMPING TOOL
Catalog Number:
1.0 GENERAL INFORMATION..................... 2
1.1 Description........................................... 2
1.2 Safety................................................... 2
1.3 Purpose of this Manual......................... 2
1.4 Important Safety Information.................. 3
1.5 Identification...........................................5
1.6 Specifications.........................................5
2.0 PARTS AND ACCESSORIES................. 5
2.1 Battery and Charger. ............................ 6
2.2 Operation ............................................. 7
2.3 Installing Dies ....................................... 8
2.4 Crimping Cable .................................... 8
HE.17454 / TA04928 D Page 1 of 12
BAT22-6NV2
TABLE OF CONTENTS
Page
3.0 OPERATING INSTRUCTIONS ............... 9
3.1 Maintenance ........................................ 9
3.2 Troubleshooting.................................... 9
4.0 PARTS BREAKDOWN .......................... 10
4.1 Parts Diagram ..................................... 10
4.2 Parts List............................................. 11
5.0 CALIBRATION VERIFICATION............. 12
5.1 Visual Inspection ................................. 12
5.2 Gaging Procedure ............................... 12
Page
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Summary of Contents for ABB Thomas&Betts BAT22-6NV2
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Page 1: Table Of Contents
Operating Instructions BATTERY-POWERED CRIMPING TOOL Catalog Number: BAT22-6NV2 TABLE OF CONTENTS Page Page 1.0 GENERAL INFORMATION..... 2 3.0 OPERATING INSTRUCTIONS ....9 1.1 Description........... 2 3.1 Maintenance ........9 1.2 Safety........... 2 3.2 Troubleshooting........9 1.3 Purpose of this Manual......2 1.4 Important Safety Information.... -
Page 2: General Information
IMPORTANT: Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. GENERAL INFORMATION SAFETY DESCRIPTION Safety is essential in the use and maintenance of The BAT22-6NV2 Battery-powered Crimping Tool THOMAS & BETTS tools and equipment. This is a hand-held, self-contained crimping tool manual and any markings on the tool provide intended to crimp terminals, splices, and... -
Page 3: Important Safety Information
IMPORTANT SAFETY INFORMATION WARNING SAFETY Wear eye protection when operating ALERT or servicing this tool. SYMBOL Failure to wear eye protection could result in serious eye injury from This symbol is used to call your attention to ying debris. hazards or unsafe practices which could result in an injury or property damage. - Page 4 WARNING CAUTION Inspect tool and dies before use. Replace any worn or • Do not store the battery at more than 122 °F (50 °C) damaged parts. A damaged or improperly assembled or less than -4 °F (-20 °C). Damage to the battery tool can break and strike nearby personnel.
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Page 5: Identification
IDENTIFICATION 1. Crimping Dies 2. LED Work Light (white) 3. Crimping Head 4. LED Indicator (red) 5. Battery Cartridge 6. Battery Lock 7. Trigger 8. Screws 9. Washers 10. 13 mm Pins SPECIFICATIONS Crimping Tool Length (with battery) ......................9.93" (252.22 mm) Width .............................2.5"... -
Page 6: Parts And Accessories
PARTS AND ACCESSORIES BATTERY AND CHARGER CAUTION Remove battery only after unplugging charger from socket. Failure to observe this precaution may result in injury or property damage. % Charge Remaining 100% LGML1 Li-Ion Charger 1. Charger is plugged into socket. 2. -
Page 7: Operation
OPERATION WARNING CAUTION • Allow approximately 3 to 5 minutes of time to cool Inspect tool and dies before use. Replace any worn down as tool automatically switches off when it gets or damaged parts. A damaged or improperly assem- too hot. -
Page 8: Installing Dies
To prepare cable follow the lug manufacturer’s instructions for appropriate cable strip length. INSTALLING DIES 1. Select the proper die set for the intended crimping BAT22-6NV2 Die Ordering Information operation, see Table 1. CAT. NO. DESCRIPTION 2. Remove screw, washer, and die mounting pins from the crimping head. -
Page 9: Operating Instructions
OPERATING INSTRUCTIONS MAINTENANCE Daily Before use: Wear eye protection when operating 1. Inspect the tool for wear. or servicing this tool. 2. Inspect the tool for damage, such as cracks, Failure to wear eye protection could result in serious eye injury from gouges or chips. -
Page 10: Parts Breakdown
PARTS BREAKDOWN PARTS DIAGRAM HE.17454 / TA04928 D Page 10 of 12... -
Page 11: Parts List
PARTS LIST Part No. Description Driver assembly with gearbox and spindle nut. Grease retainer cap Spindle nut Spring-type straight pin ISO 13337–2 x 12 52068843 Yoke Compression spring Cup spring DIN 2093–18 x 0.5 x 8.2 Shim washer DIN 988–13 x 19 x 0.5 Drive assembly 46-gearing/10.8V engine Crimp head (complete) 12 mm Screw, cross recess head M4 x 12... -
Page 12: Calibration Verification
CALIBRATION VERIFICATION NOTE: Calibration verification procedure should be performed whenever the tool is damaged or damage is suspected. WARNING VISUAL INSPECTION Tool must be free of cracks, sharp edges and other Keep fingers clear of die nest during gaging obvious imperfections that may affect performance procedure.