Transfer Symptom Diagnosis; Diagnostic Information And Procedures - Suzuki GRAND VITARA JB416 Service Manual

3C-77 Transfer: Non-Shift Type (Transfer without Shift Actuator)

Transfer Symptom Diagnosis

Before attempting to repair the transfer or related components for any reason other than mechanical failure, the
condition and possible causes should be identified.
When any of these conditions occur, the following inspections should be made before disassembling the transfer.
• Check transfer for oil level and oil deterioration.
Refer to "Transfer Oil Change: Non-Shift Type (Transfer without Shift Actuator)".
After performing the above inspections, refer to the following diagnosis table.
Condition
Gear slipping out of mesh Worn control cover shift shaft
Noise

Diagnostic Information and Procedures

Possible cause
Worn shift fork or sleeve
Weak or damaged control cover shift
shaft spring
Worn bearings on input gear or counter
gear
Worn chamfered tooth on sleeve or gear Replace sleeve and gear referring to "Transfer
Missing or disengagement of circlip(s)
Inadequate or insufficient transfer oil
Damaged or worn bearing(s)
Damaged or worn gear(s)
Damaged or worn chamfered tooth on
sleeve or gear
Correction / Reference Item
Replace referring to "Transfer Assembly
Inspection: Motor-Shift Type (Transfer with
Shift Actuator)".
Replace referring to "Transfer Assembly
Inspection: Motor-Shift Type (Transfer with
Shift Actuator)".
Replace referring to "Transfer Assembly
Inspection: Motor-Shift Type (Transfer with
Shift Actuator)".
Replace referring to "Transfer Assembly
Inspection: Motor-Shift Type (Transfer with
Shift Actuator)".
Assembly Inspection: Motor-Shift Type
(Transfer with Shift Actuator)".
Repair or replace referring to "Transfer
Assembly Inspection: Motor-Shift Type
(Transfer with Shift Actuator)".
Replenish referring to "Transfer Oil Change:
Non-Shift Type (Transfer without Shift
Actuator)".
Replace referring to "Transfer Assembly
Inspection: Motor-Shift Type (Transfer with
Shift Actuator)".
Replace referring to "Transfer Assembly
Inspection: Motor-Shift Type (Transfer with
Shift Actuator)".
Replace referring to "Transfer Assembly
Inspection: Motor-Shift Type (Transfer with
Shift Actuator)".
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