Master Cylinder Assembly Removal And Installation - Suzuki GRAND VITARA JB416 Service Manual

3) Take out fluid with syringe or such.
4) Disconnect clutch reservoir hose (1) from reservoir
(2) for M/T vehicle.
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5) Remove reservoir connector pin (1) by using special
tool and then reservoir.
Special tool
(A): 09916–44310
(A)
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Installation
1) Lubricate new grommets with the same fluid as the
one to fill reservoir (1) with. Then press-fit grommets
(3) to master cylinder (2). Grommets (3) must be
seated in place.
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Master Cylinder Assembly Removal and
3
Installation
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Brake Control System and Diagnosis:
2) Install reservoir (1) and drive in reservoir connector
pin (2) by using special tool (A). till both of its ends at
the right and left of reservoir becomes the same
length.
Special tool
(A): 09916–44310
3) Connect clutch reservoir hose (1) to reservoir (2) for
M/T vehicle.
1
4) Connect reservoir lead wire at coupler.
5) Fill reservoir with specified fluid.
6) After installing, bleed air from brake system referring
to "Air Bleeding of Brake System: in related manual"
and at the same time bleed air from clutch system
referring to "Air Bleeding of Clutch System: in
Section 5C in related manual" for M/T vehicle.
7) Upon completion of installation, check for fluid
leakage.
CAUTION
!
• Never disassemble master cylinder.
Disassembly will spoil its original function.
If faulty condition is found, replace it with
new one as an assembly.
• Do not allow brake fluid to get on painted
surfaces. Painted surfaces will be
damaged by brake fluid, flush it with water
immediately if any fluid is spilled.
4A-6
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